Some dispersion-based colorants, such as universal colorants, are packaged in quart metal cans. The metal cans require a variety of tools to be opened in order to fill colorant dispensers. Such colorant dispensers are used to provide one or more colorants to a base paint to provide a paint of a desired color. A common method used to open the metal cans of universal, dispersion-based colorant is with the use of a carpet knife and a “church key” type triangular can opener. Both opening tools and methods of use leave small openings in the top of the can from which the colorant has to be poured. This results in slow addition time to the dispensers, does not allow the metal containers to fully empty, and does not allow for access to properly clean the containers for environmentally sound disposal.
In the daily filling of the colorant dispensers, a large number of quart containers are required. This process of refilling the dispensers requires a considerable time commitment. Typically, prior to filling the dispensers, the containers holding the colorant are shaken, such as in conventional paint mixing equipment, to mix and provide a uniform colorant. Examples of conventional paint mixing equipment clamp the container between top and the bottom plates and vigorously shake the container to mix the contents. In some cases, a tray shaker holds and mixes a plurality of containers simultaneously. Mixing in such equipment takes about 3-5 minutes. If a full quart of colorant is not used, the containers are stored until the next day. There is no way to reseal the partially filled open containers, subjecting the containers to potential contamination, spillage, evaporation of components, and inability to remix. Upon completion of filling all dispensing canisters, all the quart cans are disposed of as normal waste. There is no ability to recycle.
Features and advantages of examples of the present disclosure will become apparent by reference to the following detailed description and drawings, in which like reference numerals correspond to similar, though perhaps not identical, components. For the sake of brevity, reference numerals or features having a previously described function may or may not be described in connection with other drawings in which they appear.
Some examples of the plastic containers of the present disclosure may be used for storing dispersion-based colorants, for example, universal colorants, generally containing over 10% pigment solids dispersed within a liquid vehicle, typically a mixture of surfactants, so as to maintain the pigment solids suspended in the liquid solution without separation. Examples of the containers of this disclosure are used to store and dispense the liquid colorants into paint dispensing machines which are used to make customized colors from a variety of paint bases. The containers of the present disclosure provide improvements in the daily filling of the colorant dispensers for paint formation, as previously described. Thus, ease of opening, being completely resealable, having rapid filling speeds, and being easily cleaned for disposal and being recyclable may be desirable properties of the containers of this disclosure. The plastic containers include a strengthening feature so that the container can withstand the forces extended on the container during the mixing or shaking required to provide colorant uniformity. Still further, the sealing and closure cap retention ability of the examples of the resealable container and closure package as disclosed herein is not diminished by the initial opening and subsequent resealing of the container and closure package.
Plastic container and closure packages that have a security portion of the annular skirt portion of the closure cap that engages the neck of the container have been tested. The testing has shown that the security portion prevents the cap from disengaging, thereby preventing the contents of the package from leaking out during a drop test. For example, a frangible security strip, or zip strip, must be removed before the existing closure cap can be unscrewed from the container. However, tests have shown that if the existing closure cap is reinstalled on the container, the sealed package leaks during the same drop test.
Leakage may be determined by placing a container filled with colored water on the side of the container on top of a piece of blotter paper. After a suitable period of time, for example 5 minutes, if no water is visibly observed, the container has not leaked. The ambient air pressure relative to the pressure in the container may range from zero gage pressure to ½ atmosphere (50.6 kilopascals) vacuum. The vacuum test is a more severe test that simulates the effect of changes in elevation that may increase a potential for leakage.
ASTM International has published D2911-10, Standard Specification for Dimensions and Tolerances for Plastic Bottles. An example of a standard thread is an 89 SP 400 with an “M” style thread, as depicted in FIG. 1 of D2911-10.
Standard threads on the existing container combined with standard mating threads on the existing closure cap are not capable of undergoing the drop test leak-free without the security feature. Some existing container and closure cap combinations have deformable locking portions, or child-resistant tabs that must be deformed before the existing closure cap can be removed from the container.
In some cases, the existing closure caps are produced with interrupted threads that allow the caps to be ejected from the manufacturing molds without screwing the caps off of the mold. It is believed that the same mechanism that makes the caps ejectable from the mold, thereby lowering the cost of mass production, also allows the existing caps to leak during the drop test when tested without the security feature.
D2911-10 calls for a minimum of 1 full turn of thread for the SP 400 finish. In the present disclosure, a minimum of 1.5 full turns of thread are used. This 50 percent increase over the standard minimum allows stronger thread engagement when the cap is installed on the bottle.
In sharp contrast to the existing container/closure packages, examples of the present disclosure have strong threads that engage more turns of the closure cap of the present disclosure. The combination of the heretofore unknown neck finish, and closure cap with strong threads and resealable seals disclosed herein provides a resealable container and closure package that performs as well in the drop test after the closure cap has been removed and reinstalled as the container and closure package performs after the first installation of the closure cap. The combination of the improvements to the neck finish and closure cap with the plastic container may provide particular utility as a dispersion-based pigment container.
An example of a resealable container and closure package of the present disclosure is shown in
Extending from the neck 12, container 11 includes a shoulder 20 which is of a greater diameter than neck 12. In examples, shoulder 20 may have a circular cross-section throughout. However, in other examples of the present disclosure, other cross-section shapes are possible, for example, elliptical, rectangular and square cross-sections are also disclosed herein. By maintaining a circular cross-section, it is believed the container of this disclosure may fit more readily into existing paint can handling equipment.
In the example depicted in
A hand grip portion of the container 11, indicated by reference numeral 24, includes a plurality of circumferentially-spaced ribs 26, which increase the strength of the plastic container 11 and allow the container 11 to be used in the conventional paint mixing equipment, and still maintain the integrity of the container 11 during the vigorous shaking in such equipment. The ribs 26, as shown in
The container 11 does not contain any handle accessory which needs to be separately molded or separately formed and subsequently added to the container 11. Further, the container 11 of the present disclosure does not include any handle configuration that extends or protrudes laterally from the container 11. Thus, the mold for container 11 is of relatively simple construction and allows for relatively easy molding with a uniform thickness easy to obtain.
Below the neck 12, the container 11′ includes a shoulder 20′ that is of a greater diameter than neck 12. The shoulder 20′ preferably has a circular cross-section throughout. A particular difference between container 11′ and container 11 of
The circumferential hand grip portion 24′ is positioned between shoulder 20′ and body 22′ in the form of a circumferential indention around container 11′. The grip portion 24′ has an outside diameter less than both the outside diameters of shoulder 20′ and body 22′, and allows the user to hold the container 11′ within one hand, typically between a thumb and forefinger of the hand. Like the container 11 depicted in
In part to strengthen container 11′, the grip portion 24′ contains a plurality of vertical ribs 26′ circumferentially spaced along and molded into the grip portion 24′. The ribs 26′ may be protrusions from the outer surface as shown in
Below the shoulder 20′ is a cylindrical body 22′ of container 11′. The body 22′ has a uniform outer wall and a circular cross-section substantially throughout. The body 22′ may be provided with other than a circular cross-section.
The hand grip portion 24″ of container 11″ depicted in
Below the hand grip portion 24″ is a body portion 22″. The body portion 22″ may have a uniform outer wall and a circular cross-section substantially throughout. Likewise, the hand grip portion 24″ and the neck 12 may have circular cross-sections. The hand grip portion 24″ of container 11″ may expand from neck 12 to the body portion 22″.
As used herein, the term flank angle means an angle between an individual flank and the perpendicular to the center axis 32 measured in the axial plane. As used herein, the term flank means either surface connecting the crest with the root of the thread. As used herein, the term crest means the surface of the thread that joins the flanks of the thread and is farthest from the cylinder from which the thread projects. The crest of an external thread is at the major diameter of the external thread, while the crest of an internal thread is at the minor diameter of the internal thread. As used herein, the term root means the surface that joins the flanks of two adjacent threads. As used herein, a complete thread profile 34 is a thread profile having full form at the crest and the root. The complete thread profile 34 is substantially constant along the thread. A complete profile does not include a lead-in portion. A thread may have lead-in portions in which the thread profile gradually changes from a no thread (i.e., an unthreaded portion of a threaded object) to the fully-developed thread. Such a lead-in portion of a thread may make it easier to align the thread with a mating thread on a mating part.
Still referring to
A raised annular neck bead 18 is disposed on an outer surface 56 of the neck 12 distal to the annular lip 38. A frustoconical surface 64 of the raised annular neck bead 18 increases in diameter as a distance from the annular lip 38 increases. A cylindrical surface 66 of the raised annular neck bead 18 is defined at a maximum diameter 68 of the frustoconical surface 64. An edge 70 of the cylindrical surface 66 distal to annular lip 38 defines a finish bottom plane 72 perpendicular to the longitudinal center axis 32.
The external thread formation 16 has a major diameter T from 88.73 (mm) millimeters to 89.63 mm. The external thread formation 16 has a minor diameter E from 85.68 mm to 86.58 mm. The neck 12 has a minimum internal diameter I of 73.66 mm.
A top edge 92 of the annular lip 38 is distal to an enclosed volume 94 of the resealable container and closure package 10, 10′, 10″. The top edge 92 of the annular lip 38 defines an inner lip diameter 96 that is 7.62 mm smaller than the minor diameter E. A shortest distance S between the top edge 92 of the annular lip 38 and the external thread formation 16 is from 3.23 mm to 3.99 mm. A shortest distance H between the top edge 92 of the annular lip 38 and the frustoconical surface 64 of the raised annular neck bead 18 measured at an intersection of the frustoconical surface 64 and a circular cylinder coaxial with the longitudinal center axis 32 with a diameter from 87.89 mm to 88.39 mm is from 15.06 mm to 15.82 mm. The maximum diameter 68 of the frustoconical surface is from 89.92 mm to 90.42 mm. A perpendicular distance H2 between the top edge 92 of the annular lip 38 and the finish bottom plane 72 is from 16.32 mm to 17.08 mm.
The package 10, 10′, 10″ further includes a closure cap 14, 14′.
The use of standard neck finishes and caps is compelling in the industry. Typically, a standard neck finish is chosen, and a standard cap is selected to match the chosen neck finish. Developing a non-standard closure requires iteratively designing and creating tooling, then testing the container/cap. There is strong competition on price in the container market, therefore it has been considered prohibitively expensive to stray from standard parts. Nonetheless, the inventors of the present disclosure endeavored to create a closure and neck finish with characteristics that are superior to any existing closure and neck finish for a plastic container. As shown in
In examples of the present disclosure depicted in
In the example of the present disclosure depicted in
In examples of the present disclosure, an internal volume 98 of the resealable container and closure package 10 with the closure cap 14, 14′ installed on the container 11, is about one and one-half quart (1.42 liters). As used herein, the internal volume 98 of the resealable container and closure package 10, 10′, 10″ means the Bottle Capacity as determined by ASTM D2911-10 Standard specification for Dimensions and Tolerances for Plastic Bottles section 8.1 Bottle Capacity, or equivalent.
In other examples, the internal volume 98 of the resealable container and closure package 10′ with the closure cap 14, 14′ installed on the container 11′ is about one quart (0.95 liters). In still other examples, the internal volume 98 of the resealable container and closure package 10″ with the closure cap 14, 14′ installed on the container 11″ is about one-half gallon (1.89 liters).
With the closure cap 14, 14′ installed on the container 11, 11′, 11″, the resealable container and closure package 10, 10′, 10″ is to have no visible leakage of water after a drop test from 12 feet elevation to impact the bottom of the container onto a smooth solid concrete floor.
In examples of the present disclosure, the closure cap 14, 14′ is removable and reinstallable on the container 11, 11′, 11″ at least 3 times on a specimen of the resealable container and closure package 10, 10′ 10″ without any reduction in seal performance of the specimen between a drop test performed on the specimen after initially installing the closure cap 14, 14′ on the container 11, 11′, 11″ and a subsequent drop test performed on the same specimen after the closure cap 14, 14′ has been installed on the container the third time.
The closure cap 14, 14′ is removable from the container 11, 11′, 11″ after an initial installation of the closure cap 14, 14′ on the container 11, 11′, 11″ without overcoming a frangible connection between portions of the closure cap 14, 14′.
It is to be understood use of the words “a” and “an” and other singular referents may include plural as well, both in the specification and claims, unless the context clearly indicates otherwise.
It is to be understood that the ranges provided herein include the stated range and any value or sub-range within the stated range. For example, a range from about 0 degrees to about 5 degrees should be interpreted to include not only the explicitly recited limits of about 0 degrees to about 5 degrees, but also to include individual values, such as 1 degree, 1.2 degrees, 2.5 degrees, 4.0 degrees, etc., and sub-ranges, such as from about 1.5 degrees to about 4.5 degrees, from about 2.0 degrees to about 3.0 degrees, etc. Further, when “about” is utilized to describe a value, this is meant to encompass minor variations (up to +/−10%) from the stated value.
Furthermore, reference throughout the specification to “one example”, “another example”, “an example”, and so forth, means that a particular element (e.g., feature, structure, and/or characteristic) described in connection with the example is included in at least one example described herein, and may or may not be present in other examples. In addition, it is to be understood that the described elements for any example may be combined in any suitable manner in the various examples unless the context clearly dictates otherwise.
While several examples have been described in detail, it will be apparent to those skilled in the art that the disclosed examples may be modified. Therefore, the foregoing description is to be considered non-limiting.
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Entry |
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“Standard Specification for Dimensions and Tolerances for Plastic Bottles”, Designation: D2911-10, ASTM International, 2010, 16 pages. |
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Number | Date | Country | |
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20150274378 A1 | Oct 2015 | US |