Reservoir pump

Information

  • Patent Grant
  • 6264070
  • Patent Number
    6,264,070
  • Date Filed
    Friday, March 10, 2000
    24 years ago
  • Date Issued
    Tuesday, July 24, 2001
    23 years ago
Abstract
A reservoir pump assembly for use with a container having a fill opening and an interior includes an annular, elongate reservoir casing configured for being inserted into the fill opening of the container and for being disposed substantially entirely within the interior of the container. The reservoir casing defines a pressure chamber configured for containing fluid under pressure. An annular, elongate guide cylinder is disposed substantially entirely within the pressure chamber and defines an inlet orifice and an outlet orifice. The outlet orifice interconnects the guide cylinder and the pressure chamber. The inlet orifice interconnects the guide cylinder and the interior of the container. An inlet valve is associated with the inlet orifice, and an outlet valve is associated with the outlet orifice. An elongate pump rod is disposed partially within the guide cylinder and is configured for reciprocating movement therein. The pump rod has a first end and a second end. The first end is disposed within the guide cylinder, and the second end extends from the guide cylinder. A plunger is attached to the first end and is configured for sealingly engaging an inside surface of the guide cylinder. The pump rod is movable in a first direction to draw fluid from the interior of the container into the guide cylinder and movable in a second direction to expel fluid from the guide cylinder into the pressure chamber. A discharge tube is disposed partially within the pressure chamber and defines a passageway for the fluid to exit the pressure chamber.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to portable, manually operable pump sprayer units for the spraying of liquids or fluids. More particularly, the present invention relates to a manual pump assembly which is received within a conventional liquid container.




2. Description of the Related Art




Portable pump sprayers are typically used for dispensing fluids such as herbicides, cleaning fluids, insecticides, fertilizers, paints, and various other liquids. Conventional portable pump sprayers include a reservoir dimensioned to hold a predetermined volume of liquid, a manual pump assembly which threadingly and sealingly engages a fill opening of the reservoir, a discharge valve, and a spray wand with a nozzle from which the fluid is discharged. The fill opening typically has a minimum diameter of greater than approximately five or six inches and may be as large as approximately twelve inches or greater. The fill opening is typically threaded and receives the manual pump assembly. The manual pump assembly is also threaded and engages the threads of the fill opening. The reservoir of a conventional pump sprayer, in addition to holding the liquid to be sprayed, serves the function of a pressure chamber.




In operation of a conventional pump sprayer, the reservoir/pressure chamber initially contains air at atmospheric pressure and the fluid to be sprayed. The operation of the pump forces air into the reservoir/pressure chamber, thereby increasing the pressure of the air therein to a point substantially greater than atmospheric pressure. The compressed air, in turn, exerts pressure on the fluid contained in the reservoir/pressure chamber. Operation of the discharge valve allows the elevated pressure within the reservoir/pressure chamber to push the fluid out through the nozzle until the valve is closed or equilibrium is reached. The compressed air which exerts pressure on the liquid, however, also exerts that same substantial pressure upon the walls of the reservoir/pressure chamber itself. Thus, the reservoir/pressure chamber must be constructed in a manner and from materials which will withstand and contain the pressure. Therefore, typical reservoirs/pressure chambers are constructed of strong materials, such as stainless steel or aluminum, which are relatively expensive, require special handling and manufacturing techniques, and which are relatively heavy.




Many of the liquids which are ultimately applied by spraying from a portable pump sprayer are distributed and sold to consumers at the retail level in lightweight, thin-walled containers made from plastic. Such containers typically hold a half-gallon or more of liquid. Due to their lightweight construction, the retail containers are not capable of withstanding the substantially elevated internal pressure that is necessary to facilitate the spray application of a liquid from a reservoir. Thus, the retail containers can not perform the function of a pressure chamber. Even if the retail containers were capable of withstanding the internal pressure required for spray application, most manual pump assemblies from conventional pump sprayers are too large to be attached to the small diameter openings found on typical retail containers. Thus, if it is desired to apply by spraying a liquid that is supplied in a typical retail container, a consumer is forced to purchase a separate sprayer unit. The liquid must be poured from the retail container into the sprayer unit and then applied.




An example of a pump unit which includes a pressure chamber that is separate from the reservoir is provided by, for example, U.S. Pat. No. 5,816,454, issued to the present inventor. That pump unit includes a two-part enlarged pressure chamber and a pump. In use, the enlarged pressure chamber is fluidly connected to a reservoir holding fluid to be sprayed. The reservoir may be a conventional container. The enlarged pressure chamber is attached to the reservoir fill opening. The pressure chamber has a diameter that is substantially larger than the reservoir fill opening. Thus, substantially the entire pressure chamber is disposed externally of the reservoir, above the fill opening. The assembly thus formed has several disadvantages.




The disposition of the pressure chamber external to and above the reservoir results in an assembly of substantially larger size and height than the reservoir itself. Thus, the assembly is somewhat cumbersome to carry and manipulate. An impact upon the pressure chamber of the assembly places a great amount of stress on the interface between the pressure chamber and the reservoir to which it is attached. The height of the pressure chamber creates a lever or moment arm which magnifies the stress placed on that interface as a result of any force exerted upon the pressure chamber. The disposition of the pressure chamber external to and above the reservoir, under certain circumstances, creates further disadvantages.




The reservoir may be a conventional liquid container. Such conventional liquid containers are typically of a lightweight construction and will weigh substantially less than a pressure chamber which must be constructed of a more substantial, and therefore heavier, material. When the weight of the volume of liquid in the container is approximately equal to or less than the combined weight of the pressure chamber and any liquid contained therein, the application of a slight force to the pressure chamber will upset and/or topple the assembly. Thus, as the volume of fluid in the container decreases, the degree of instability will progressively increase. Furthermore, the fill opening of a many conventional liquid containers is not disposed on the exact vertical center of gravity of the container. Thus, where a sufficient difference in weight exists between the pressure chamber and a container with an off-center fill opening, the assembly will be inherently unstable. If the assembly is not inherently unstable, any shifting of fluid within the container or within the pressure chamber can result in rendering the assembly unstable and the toppling of the assembly.




The configuration of the assembly also makes operation of the pump cumbersome. When the location of the fill opening does not coincide with the vertical center of gravity of the container, the force exerted on the pump will create a force on the container. This force will have a horizontal component and will act on the container. The horizontal component of that force will be amplified by the pressure chamber acting as a moment arm. Thus, in order to prevent the downward force required to operate the pump from toppling the assembly a user will likely have to stabilize the assembly while pumping.




Moreover, the configuration of the assembly results in a rather unwieldy item from a marketing and distribution standpoint. Packaging, shipping, and displaying the pump unit in an assembled and ready to use configuration is rendered inefficient due to the disposition of the pressure chamber external to and above the container. Specially designed, extra tall shipping containers and a greater spacing between retail display shelves would be required, thereby wasting valuable transportation and display space.




Therefore, what is needed in the art is a manual pump assembly having a pressure chamber which can be disposed substantially entirely within a typical retail liquid container or reservoir.




Furthermore, what is needed in the art is a manual pump assembly for use with a typical retail liquid container or reservoir which is substantially stable when in its use position and during operation.




Moreover, what is needed in the art is a manual pump assembly which is conveniently, efficiently, and easily packaged with a liquid container for distribution and display at the retail level.




SUMMARY OF THE INVENTION




The present invention provides a reservoir pump having an integral pressure chamber which is configured for being disposed substantially entirely within a typical retail liquid container.




A reservoir pump assembly for use with a container having a fill opening and an interior includes an annular, elongate reservoir casing configured for being inserted into the fill opening of the container and for being disposed substantially entirely within the interior of the container. The reservoir casing defines a pressure chamber configured for containing fluid under pressure. An annular, elongate guide cylinder is disposed substantially entirely within the pressure chamber and defines an inlet orifice and an outlet orifice. The outlet orifice interconnects the guide cylinder and the pressure chamber. The inlet orifice interconnects the guide cylinder and the interior of the container. An inlet valve is associated with the inlet orifice, and an outlet valve is associated with the outlet orifice. An elongate pump rod is disposed partially within the guide cylinder and is configured for reciprocating movement therein. The pump rod has a first end and a second end. The first end is disposed within the guide cylinder, and the second end extends from the guide cylinder. A plunger is attached to the first end and is configured for sealingly engaging an inside surface of the guide cylinder, the pump rod is movable in a first direction to draw fluid from the interior of the container into the guide cylinder and movable in a second direction to expel fluid from the guide cylinder into the pressure chamber. A discharge tube is disposed partially within the pressure chamber and defines a passageway for the fluid to exit the pressure chamber. The invention comprises, in another form thereof, a container formed with external, integral storage features which receive and retain the reservoir pump of the present invention and/or a spray hose and wand.




An advantage of the present invention is that the pressure chamber of the reservoir pump is disposed substantially entirely within the liquid container, thereby enabling spraying of liquid from the container without subjecting the container to elevated internal pressure.




Another advantage of the present invention is that it is substantially stable during storage and use.




A further advantage of the present invention is that it may be conveniently shipped, packaged, and sold as a compact and integral unit.











BRIEF DESCRIPTION OF THE DRAWINGS




The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become apparent and be better understood by reference to the following description of one embodiment of the invention in conjunction with the accompanying drawings, wherein:





FIG. 1

is a perspective, partially sectioned view of one embodiment of the spray assembly of the present invention;





FIG. 2

is a cross-section of the manual reservoir pump assembly of

FIG. 1

;





FIG. 3

is a cross-section of the reservoir casing of

FIG. 2

;





FIG. 4

is a cross-section of the guide cylinder of

FIG. 2

;





FIG. 5

is a cross-section of the end cap of

FIG. 2

;





FIG. 6

is a perspective, partially sectioned view of the pump rod assembly of

FIG. 2

;





FIG. 7

is a perspective, partially sectioned view of the pump assembly cap of

FIG. 2

;





FIG. 8

is a cross-sectional view of a second embodiment of the manual reservoir pump assembly of the present invention;





FIG. 9

is a perspective view of one embodiment of the container of the present invention;





FIG. 10

is a perspective view of the reservoir pump assembly of the present invention and the container of

FIG. 9

; and





FIG. 11

is a perspective view of a third embodiment of the container of the present invention.




The exemplifications set out herein illustrate one preferred embodiment of the invention, in one form, and such exemplifications are not to be construed as limiting the scope of the invention in any manner.











DETAILED DESCRIPTION OF THE INVENTION




Referring now to the Figures, and particularly to

FIG. 1

, there is shown a sprayer assembly


10


of the present invention. Sprayer assembly


10


includes container


12


and manual pump assembly


14


. Container


12


holds a quantity of liquid


16


to be applied by spraying. Container


12


includes container body


18


, handle


20


, opening


22


and base


24


. Opening


22


is defined by an annular rim


23


which includes threads


26


formed thereon. Container


12


is filled with liquid


16


by a manufacturer or a user through opening


22


. After container


12


has been filled with liquid


16


or after liquid


16


has been dispensed from container


12


, a cap (not shown) is used to close and seal container


12


. Alternatively, pump assembly


14


is threaded onto rim


23


, as hereinafter described, thereby closing and sealing container


12


. The interior of container


12


is defined by body


18


rim


23


of fill opening


22


, and base


24


. Container


12


is constructed of, for example, a lightweight plastic and typically holds a gallon or more of liquid.




Manual pump assembly


14


, and the relative configuration of the component parts thereof, is shown in FIG.


2


. Pump assembly


14


includes cap


28


, reservoir casing


30


, pump rod guide cylinder


32


, pump rod


34


, and end cap


36


. Pump rod


34


is disposed concentrically within guide cylinder


32


, and guide cylinder


32


is disposed concentrically within reservoir casing


30


. Thus, pump rod


34


, guide cylinder


32


, and reservoir casing


30


are concentric relative to each other.




Reservoir casing


30


, as best shown in

FIG. 3

, includes cylindrical side wall


42


, having outer surface


44


, and bottom wall


46


. Side wall


42


and bottom wall


46


conjunctively define pressure chamber


47


. Bottom wall


46


defines an aperture


48


therein. A gasket or O-ring


50


surrounds aperture


48


and is seated in groove


52


defined by bottom


46


of reservoir casing


30


. O-ring


50


acts to seal reservoir casing


30


together with guide cylinder


32


, and is constructed of rubber or fiber. Reservoir casing


30


is constructed of, for example, stainless steel, aluminum, or a highs-strength polymer. Reservoir casing


30


is dimensioned such that it can be inserted through the opening in standard sized liquid containers and be disposed substantially entirely within such standard sized liquid containers.




As best shown in

FIG. 4

, guide cylinder


32


includes a cylindrical side wall


60


having an inside surface


62


and an outside surface


64


. At the top end of guide cylinder


32


, outside surface


64


of side wall


60


defines top ledge


66


and top threads


68


, and at the bottom end of guide cylinder


32


outside surface


64


defines bottom ledge


70


and bottom threads


72


. At the bottom end of guide cylinder


32


, cylindrical side wall


60


has added interior thickness thereby forming a beveled stop feature


74


. A reservoir area


76


is defined by inside surface


62


, below stop feature


74


. Outside surface


64


of cylindrical side wall


60


defines a seat


78


which receives an outlet valve


80


(FIG.


2


). Guide cylinder


32


has a diameter which is somewhat less than the diameter of reservoir casing


30


. Guide cylinder


32


is constructed of, for example, stainless steel or aluminum. Guide cylinder


32


guides the reciprocal movement of pump rod


34


.




End cap


36


, as shown in

FIG. 5

, includes substantially cylindrical side wall


92


and bottom wall


94


. Cylindrical side wall includes interior surface


96


, which defines threads


98


. Bottom wall


94


defines valve aperture


100


. Aperture


100


is sized to receive inlet valve


102


(FIG.


2


).




Pump rod


34


, as best shown in

FIG. 6

, has attached at one end thereof plunger


106


and defines at the other end thereof threads


108


. Threads


109


of handle


20


engage threads


108


of pump rod


34


. Pump rod


34


has a diameter which is somewhat less than the diameter of guide cylinder


32


. Pump rod


34


is configured for reciprocal motion within guide cylinder


32


. Plunger


106


sealingly engages inside surface


62


of guide cylinder side wall


60


during reciprocal motion of pump rod


104


.




Cap


28


, as best shown in

FIG. 7

, includes collar


110


and lid portion


112


. Collar


110


includes flange portion


114


and threads


116


. Threads


116


are configured to engage threads


26


of opening


22


in container


12


. Lid portion


112


includes L-shaped side portion


118


which is interconnected with L-shaped top portion


120


. Annular gaskets or O-rings


124


and


126


are associated with and carried by L-shaped side portion


118


. L-shape top portion


120


defines threads


128


which threadingly engage top threads


68


formed on side wall


60


of guide cylinder


32


. L-shaped top portion further includes an aperture


130


through which pump rod


34


extends. L-shaped side portion


118


of cap


24


defines a discharge opening


132


therein. Seat


134


is defined by L-shaped side portion


118


of lid portion


112


. O-ring


124


is received within and retained by seat


134


. Similarly, groove


136


is defined by L-shaped side portion


118


. Groove


136


receives and retains O-ring


126


therein. Cap


24


is constructed of, for example, a high-strength polymer, stainless steel, aluminum, or other suitable material.




O-ring


124


sealingly engages outer surface


44


of side wall


42


of reservoir casing


30


. O-ring


126


sealingly engages top ledge


66


of side wall


60


of guide cylinder


32


. O-rings


124


and


126


are constructed of a compressible rubber or fiber material.




Discharge tube


140


(

FIG. 2

) is an elongate tubular member which is disposed within and extends through discharge opening


132


defined by L-shaped side portion


118


of cap


28


. A first end of discharge tube


140


extends a predetermined distance above L-shaped side portion


118


. A nipple


142


is attached to discharge tube


140


. Discharge tube


140


extends a predetermined distance below L-shaped side portion


118


and into pressure chamber


47


defined by reservoir casing


30


. A second end of discharge tube


140


is disposed proximate bottom


46


of reservoir casing


30


, thereby maximizing the amount of fluid which can be discharged from pumping chamber


47


. Discharge tube


140


is constructed of a rigid plastic, stainless steel or other suitable material.




Handle


20


is a spherical member which defines an aperture


144


having threads


109


which engage threads


108


of pump rod


34


. Handle


20


is constructed of, for example, a durable plastic, aluminum or stainless steel. In the embodiment shown, handle


20


is a spherical member. However, it is to be understood that handle


20


may take virtually any shape and may be constructed of any suitable material. For example, handle


20


may be a D-shaped ring member or a T-shaped member that attaches to or threadingly engages pump rod


34


. In the embodiment shown, handle


20


and pump rod


34


are threadingly engaged. However, it is to be understood that handle


20


and pump rod


34


may be alternately attached, such as, for example, by epoxy or clamping.




In use, manual pump assembly


14


is assembled by placing guide cylinder


32


, carrying outlet valve


80


, within pressure chamber


47


such that bottom threads


72


of guide cylinder


32


extend through aperture


48


in reservoir casino


30


. Bottom ledge


70


of cylinder


32


engages bottom wall


46


of reservoir casing


30


. Bottom ledge


70


also engages O-ring


50


. Aperture


48


of reservoir casing


30


is disposed such that guide cylinder


32


will be substantially concentric with reservoir casing


30


when disposed in aperture


48


as described above. End cap


36


, carrying inlet valve


102


, is threaded onto threads


72


of guide cylinder


32


, thereby interconnecting and drawing together reservoir casing


30


, guide cylinder


32


, and end cap


36


.




Pump rod


34


is inserted through aperture


130


in cap


28


. Plunger


106


is attached to the end of pump rod


34


, and handle


20


is threaded onto threads


108


of pump rod


34


. Cap


28


, which carries discharge tube


140


, is then threaded onto guide cylinder


32


by engaging top threads


128


of cap


28


and top threads


68


of guide cylinder


32


until L-shaped side portion


118


and O-ring


126


engage top ledge


66


of guide cylinder


32


. Simultaneously, O-ring


124


carried by L-shaped side portion


118


sealingly engages outer surface


44


of reservoir casing


30


. Manual pump assembly


14


is then inserted into fill opening


22


of container


12


.




Cap


28


is then placed onto container


12


by engaging threads


116


of cap collar


110


with threads


26


of opening


22


of container


12


, thereby drawing collar flange


114


into engagement with L-shaped side


118


of cap


28


and securing cap


28


to container


12


. A tubular hose (not shown) terminated with a spray valve (not shown), is then secured to nipple


142


. To spray liquid


16


from container


12


, pump rod


34


is operated to reciprocally move pump rod


34


up and down within guide cylinder


32


. When pump rod


34


is raised, plunger


106


sealingly engages guide cylinder


32


and will deflect into position


106




a


(

FIG. 6

) and create a vacuum in guide cylinder


32


. Inlet valve


102


will open as a result of the vacuum, and liquid


16


will be drawn into reservoir area


76


(

FIG. 4

) of guide cylinder


32


. When the reciprocal motion of pump rod


34


is reversed and moved downward, plunger


106


deflects into position


106




b


(FIG.


6


). As pump rod


34


is moved downward, outlet valve


80


opens and liquid


16


is forced from reservoir area


76


into pressure chamber


47


. Fluid


16


in pressure chamber


47


compresses air contained therein. When a sufficient amount of fluid


16


has been pumped into pressure chamber


47


and, as a result, sufficient pressure is created within pressure chamber


47


, spraying of fluid


16


is initiated by operating the spray valve (not shown) connected to nipple


142


. Pressure created by the operation of pump rod


34


is contained entirely within pressure chamber


47


, thus preventing the exposure of container


12


to any increased pressure.




A second embodiment of the manual pump assembly of the present invention is shown in FIG.


8


. Manual pump assembly


200


is constructed similar to and operates using the same principles as manual pump assembly


14


. Manual pump assembly


200


includes handle


220


, cap


228


, reservoir casing


230


, guide cylinder


232


, and pump rod


234


. Cap


228


of manual pump assembly


200


is a one-piece cap, rather than the two piece construction of manual pump assembly


14


. Threads


236


of cap


228


engage opening


22


of container


16


from which liquid is to be sprayed. Reservoir casing


230


includes a flange


238


which is engaged by cap


228


when manual pump assembly


200


is in its use position. Guide cylinder


232


includes seat


240


formed integral therewith to receive a ball-type check valve


242


, and a seat


244


for ball-type check valve


246


. Pump rod


234


includes plunger


248


. Plunger


248


is attached to pump rod


234


by clamp


250


, which may be configured as, for example, a ring clamp or a deformable C-clamp. O-ring


252


sealingly engages the inner wall of guide cylinder


232


during reciprocal motion of pump rod


234


within guide cylinder


232


. Discharge tube


256


is sealingly received in and extends through aperture


254


defined by reservoir casing


230


. Nipple


243


is formed integrally with discharge tube


241


. In use, manual pump assembly


200


operates substantially the same as manual pump assembly


14


, as described hereinabove.




A second embodiment of the container of the sprayer assembly


10


of the present invention is shown in FIG.


9


. Container


412


includes indentation


414


, cap


416


and snap features


418


. As shown in

FIG. 10

, indentation


414


receives and stores manual pump assembly


14


. Snap features


418


are formed integrally with container


412


and deform to receive and retain manual pump assembly


14


within indentation


414


. Thus, container


412


facilitates shipping, distribution and merchandising of sprayer assembly


10


by creating a single integrated, convenient, space-saving, and attractive package therefor.




A still further embodiment of the container of sprayer assembly


10


of the present inventions is shown in FIG.


11


. Container


612


includes indentation


614


which receives discharge hose


618


and spray wand


620


. Snap features


622


are formed integral with container


612


and adjacent to indentation


614


, and are configured to removably retain discharge hose


618


and spray wand


620


during shipping and display of container


612


.




In the embodiment shown, side wall


42


of reservoir casing


30


, side wall


60


of guide cylinder


32


and side wall


92


of end cap


36


are described as cylindrical. However, it is to be understood that side wall


42


, side wall


60


and side wall


92


may be alternately configured, such as, for example, having an oval or rectangular shape.




In the embodiment shown, cap


28


is described as having a lid portion


112


including two L-shaped portions, side portion


118


and top portion


120


, which are interconnected. However, it is to be understood that side portion


1




18


and top portion


120


may be alternately configured, such as, for example, as an integral lid portion


112


.




While this invention has been described as having a preferred design, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the present invention using the general principles disclosed herein. Further, this application is intended to cover such departures from the present disclosure as come within the known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.



Claims
  • 1. A reservoir pump assembly for use with a container having a fill opening and an interior, said reservoir pump assembly comprising:an annular, elongate reservoir casing configured for being inserted into the fill opening in the container and for being disposed substantially entirely within the interior of the container, said reservoir casing defining a pressure chamber configured for containing fluid under pressure; an annular, elongate guide cylinder, said guide cylinder being disposed substantially entirely within said pressure chamber, said guide cylinder defining an inlet orifice and an outlet orifice, said outlet orifice interconnecting said guide cylinder and said pressure chamber, said inlet orifice interconnecting said guide cylinder and the interior of the container, an inlet valve associated with said inlet orifice, an outlet valve associated with said outlet orifice; an elongate pump rod disposed partially within said guide cylinder and being configured for reciprocating movement therein, said pump rod having a first end and a second end, said first end being disposed within said guide cylinder, said second end of said pump rod extending from said guide cylinder, a plunger being attached to said first end, said plunger configured for sealingly engaging an inside surface of said guide cylinder at least during reciprocal movement of said pump rod, said pump rod being movable in a first direction to draw fluid from the interior of the container into said guide cylinder and movable in a second direction to expel fluid from said guide cylinder into said pressure chamber; and a discharge tube disposed at least partially within said pressure chamber, said discharge tube defining a passageway for the fluid to exit said pressure chamber.
  • 2. The reservoir pump assembly of claim 1, further comprising a cap configured for sealingly engaging the fill opening of the container and said reservoir casing.
  • 3. The reservoir pump assembly of claim 2, wherein said cap includes threads, said threads configured for threadingly engaging corresponding threads on the fill opening of the container.
  • 4. The reservoir pump assembly of claim 2, wherein said cap defines a discharge tube orifice, said discharge tube extending through said discharge tube orifice.
  • 5. The reservoir pump assembly of claim 2, wherein said cap comprises a lid portion and a collar portion, said collar portion of said cap including collar threads, said collar portion being configured for threadingly engaging the threads of the fill opening of the container, said collar portion further including a flange portion configured to engage said lid portion as said collar portion is threaded onto the fill opening.
  • 6. The reservoir pump assembly of claim 5, wherein said lid portion includes lid threads, said first end of said guide cylinder including threads, said lid portion being configured to threadingly engage said first end of said guide cylinder.
  • 7. The reservoir pump assembly of claim 6, wherein said first end of said guide cylinder defines a top ledge therein, said lid portion of said cap threadingly engaging said first end of said guide cylinder until said lid portion engages said top ledge.
  • 8. The reservoir pump assembly of claim 5, wherein said lid portion includes a yoke, said yoke configured to sealingly engage said reservoir casing.
  • 9. The reservoir pump assembly of claim 8, wherein an O-ring is disposed around said yoke.
  • 10. The reservoir pump assembly of claim 9, wherein said yoke defines a groove, said O-ring being disposed at least partially within said groove.
  • 11. The reservoir pump assembly of claim 1, further comprising an end cap, each of said reservoir casing and said guide cylinder including a respective second end, said second end of said reservoir casing defining a guide cylinder aperture therein, said second end of said guide cylinder defining a lower ledge configure to engage said reservoir casing adjacent said guide cylinder aperture, said second end of said guide cylinder extending through said guide cylinder aperture, said end cap defining an end cap inlet aperture therein, said end cap being attached to said guide cylinder and engaging said reservoir casing such that said end cap inlet aperture is in fluid communication with said inlet orifice of said guide cylinder.
  • 12. The reservoir pump assembly of claim 11, wherein said second end of said guide cylinder includes threads, said end cap including end cap threads on an interior surface thereof and being configured to threadingly engage said guide cylinder, thereby drawing said lower ledge of said second end of said guide cylinder into contact with said reservoir casing.
  • 13. The reservoir pump assembly of claim 11, wherein said reservoir casing includes an O-ring surrounding said guide cylinder aperture .
  • 14. The reservoir pump assembly of claim 13, wherein said reservoir casing includes a groove formed adjacent said guide cylinder aperture, said O-ring being disposed at least partially within said groove.
  • 15. The reservoir pump assembly of claim 1, wherein said guide cylinder is substantially concentric with said reservoir casing.
  • 16. The reservoir pump assembly of claim 1, further comprising a handle attached to said pump rod.
  • 17. A sprayer assembly, comprising:a container including a body and an annular rim defining a fill opening, an interior of said container being defined by said body and said annular rim; and a reservoir pump assembly comprising: a cap configured for sealingly engaging said annular rim of said fill opening, said cap defining a pump rod aperture therein; an annular, elongate reservoir casing having a first end associated with said cap, said reservoir casing configured for being inserted through said fill opening and being disposed substantially entirely within said interior, said reservoir casing defining a pressure chamber configured for containing fluid under pressure; an annular, elongate guide cylinder having a first end associated with said cap, said guide cylinder being disposed substantially entirely within said pressure chamber, said guide cylinder defining an inlet orifice and an outlet orifice, said outlet orifice interconnecting said guide cylinder and said pressure chamber, said inlet orifice interconnecting said guide cylinder and said interior of said container, an inlet valve associated with said inlet orifice, an outlet valve associated with said outlet orifice; an elongate pump rod disposed partially within said guide cylinder and configured for reciprocating movement therein, said pump rod including a first end and a second end, said first end being disposed within said guide cylinder, said second end extending through said pump rod aperture in said cap, a plunger attached to said first end, said plunger configured for sealingly engaging, an inside surface of said guide cylinder at least during reciprocal movement of said pump rod, said pump rod being movable in a first direction to draw fluid from said interior of said container into said guide cylinder and movable in a second direction to expel fluid from said guide cylinder into said pressure chamber, and a discharge tube disposed at least partially within said pressure chamber, said discharge tube defining a passageway for the fluid to exit said pressure chamber.
  • 18. The sprayer assembly of claim 17, wherein said fill opening is threaded, said cap including threads complementary to said fill opening threads, said cap being configured to threadingly engage said fill opening.
  • 19. The sprayer assembly of claim 17, wherein said cap defines a discharge tube orifice, said discharge tube extending through said discharge tube orifice.
  • 20. The sprayer assembly of claim 17, wherein said cap guide cylinder is substantially concentric with said reservoir casing.
  • 21. The sprayer assembly of claim 17, wherein said pressure chamber is disposed substantially entirely within said interior of said container.
  • 22. The sprayer assembly of claim 17, further comprising a handle attached to said pump rod.
  • 23. The sprayer assembly of claim 17, wherein said container includes a first indented portion configured for receiving said reservoir pump assembly, at least one retaining member disposed adjacent said first indented portion and being configured for removably retaining said reservoir pump assembly within said indented portion.
  • 24. The sprayer assembly of claim 23, wherein said at least one retaining member is integral and monolithic with said container.
  • 25. The sprayer assembly of claim 17, wherein said container includes at least one second indented portion configured for receiving at least one of a spray hose and spray wand, at least one retaining member disposed adjacent each said at least one second indented portion and being configured for removably retaining a respective one of the spray hose and spray wand within said second indented portion.
CROSS REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of U.S. Provisional Application No. 60/123,922, filed Mar. 12, 1999.

US Referenced Citations (3)
Number Name Date Kind
2575508 Balletto Nov 1951
2594223 Santarelli Jun 1952
6089414 Shanklin et al. Jul 2000
Provisional Applications (1)
Number Date Country
60/123922 Mar 1999 US