Wearable personal hydration systems are used by athletes, recreationalists, workers, military personnel, and others, to provide convenient access to fluid while in action. For activities requiring more than a liter of fluid, for example, a soft-sided fluid reservoir carried in a backpack or waistpack is often used. Hydration systems such as this can consist of a pack and a soft-sided reservoir paired with a flexible drink tube ending in a closable mouthpiece. Fluid capacities for pack-mounted reservoirs typically range from 1 to 3 liters. They feature a sealable fill port and an exit port at the base of the reservoir which connects to the drink tube. Fill and exit ports can be integrated into the edge of the soft-sided reservoir or more commonly, sealably attached to the reservoir's flat top surface. The drink tube ends in a mouthpiece which can be activated by the user to initiate fluid flow.
Pack-mounted bladders can have a number of strengths in regards to providing fluid access for longer-term physical activity. The reservoirs can be light in weight, yet durable. With their soft sides they can be relatively comfortable to wear and they have the added benefit of collapsing flat when they are empty. Their collapsibility also helps minimize fluid sloshing. The mouthpiece can be tethered to the chest area for easy access and drinking can be largely hands-free.
While the collapsibility of soft sided reservoirs provides convenience and lightweight, their shape when full and their ease of cleaning are problematic. A typical flat reservoir will take a cylindrical shape when filled with fluid, making it uncomfortable to carry next to the user's body. When empty of fluid, the reservoir returns to its totally flat shape, trapping residual liquid between the front and back sheets. Accordingly, it would be advantageous to have a hydration reservoir featuring the benefits of collapsibility, comfort, and lightness while providing body and/or carrying pack conforming shapes and the capability to air dry the interior of the bladder without the bladder walls collapsing into each other.
Disclosed flexible fluid reservoirs include a front sheet and a rear sheet that are sealed around their mutual perimeters to form a bladder, and include at least one fluid port in an upper portion of the front sheet. The reservoirs can include rigid structural portions in combination with flexible bladder wall portions to provide increased stiffness in desired portions of the reservoirs. Some disclosed reservoirs include a rigid spout portion that is coupled to the front bladder wall and forms the upper fluid port. Such rigid spout portions can provide a gripping portion to hold and manipulate the reservoir, can provide an enlarged surface area that connects to the bladder wall to distribute forces applied between the bladder and the spout portion, can provide a desired size, shape and orientation of the port, can help counteract torque applied while twisting the cap, and/or can help shape and flatten the bladder.
Some embodiments comprise a soft-walled bladder having thin-walled polymeric sheets where the sheets have been molded or heat formed, or otherwise formed, to create a desired 3D structure. The bladder can include a front bladder sheet and rear bladder sheet that are sealed together around their perimeter where either the front bladder sheet or the rear bladder sheet, or both, are formed in a shaped, non-planar, configuration. The sheets can exhibit sufficient strength and form such that when the reservoir holds a certain shape, close to it, when containing air and/or fluid, yet the sheets are still flexible enough such that the reservoir can generally collapse under vacuum as fluid is drawn from it. The disclosed shaped reservoir can include a means for filling and cleaning the reservoir, such as any one or more of various fill ports on the front sheet, rear sheet, and/or in the top or side seam of the bladder. Disclosed shaped reservoirs can include at least one exit port for drawing fluid from the reservoir. The exit port(s) can be fluidly connected to a dispensing valve or drink tube with dispensing valve.
The shaped sheet or sheets can have varying thicknesses to provide a pre-determined amount of structure. For some embodiments, the structure can take a shape that provides the reservoir with a body conforming profile on the back side and a second profile optimizing the fluid distribution and pack compatibility on the front side. Additionally, the formed bladder sheets can be formed with creases that guide the reservoir to collapse in a predictable fashion.
The reservoir sheets can be shaped via any of a variety of methods. These include: extruding, molding, heat-forming, vacuum/heat forming, and/or welding.
The shaped reservoir may include additional structural elements that further facilitate the ability of the reservoir to take and maintain a certain shape when full and collapse efficiently as it is drained. In some embodiments these structural elements are comprised of ribs, plates, or other pieces that are attached to the reservoir and formed such that they provide additional strength and/or reservoir collapsibility. Alternatively the structural elements can comprise sealed channels integrated with the reservoir sides that can be pressurized to shape the reservoir. These structural elements can exist separately from the reservoir and be attachable to the reservoir, or can be integrated into other reservoir components, such as a reservoir handle, baffle, column strength support member, exit port, hang loop, fill port, and/or fill port closure.
The shaped reservoir may include bladder sheets that are formed and/or comprise multiple panels of sheets of various 2D shapes that are fluidly sealed together such that when full, the bladder takes certain shape. These panels can be made of plastic sheets of varying thicknesses, flexibility, and surface parameters to provide a desired effect upon reservoir filling, carrying, collapsibility, and reservoir maintenance. Other suitable materials can also be used.
In some embodiments, the shaped bladder comprises a collapsible reservoir whose perimeter is shaped to fit comfortably on the user's back and in a backpack. The profile of the back sheet for these embodiments is curved to generally match a human's back, while the front sheet can feature a pre-formed generally convex shape. Such embodiments can include a fill and exit port, drink tube, and/or dispensing valve. A handle or handles to facilitate reservoir filling, pack loading/unloading, and/or reservoir drying can also be included.
In some embodiments, the front and back sheets would be formed via a vacuum heat forming process where the plastic sheets are heated and vacuum formed over a pattern. The sheets' gauge and properties can be selected such that the material strength and thickness is not compromised when the sheets are drawn over the pattern. The form sheets can be die-cut, for example, or otherwise formed, to leave a weldable strip around the reservoir perimeter. The ports, handles, and other bladder features may be attached to the front and/or back sheets pre- or post-thermoforming.
The foregoing and other objects, features, and advantages of the disclosed technology will become more apparent from the following detailed description, which proceeds with reference to the accompanying figures.
Disclosed herein are embodiments of flexible fluid reservoirs that include a front sheet and a rear sheet that are sealed around their mutual perimeters to form a bladder. The disclosed reservoirs include at least one fluid port in an upper portion of the front sheet and at least one fluid port in a lower portion of the reservoir. The upper fluid port can be relatively larger than the lower port and can be used to fill the reservoir with fluid and/or solids (e.g., ice), dispense the contents from the reservoir, and to clean the reservoir by inserting objects into the reservoir. The lower port can be used as an exit port, such as by coupling the exit port to a tube and/or outlet valve.
While the front and rear walls of a bladder-type reservoir are normally flexible to allow the bladder to expand and contract as the fluid volume changes, the reservoirs disclosed herein can include rigid structural portions in combination with flexible bladder wall portions to provide increased stiffness in desired portions of the reservoirs. Some disclosed reservoirs include a rigid spout portion that is coupled to the front bladder wall and forms the upper fluid port. The spouts disclosed herein can also include a removable and resalable cap, such as a threaded screw-type cap, to open and close the upper fluid port. Such rigid spout portions can provide a gripping portion to hold and manipulate the reservoir, can provide an enlarged surface area that connects to the bladder wall to distribute forces applied between the bladder and the spout portion, can provide a desired size, shape and orientation of the fluid port, can help counteract torque applied while twisting the cap, and/or can help shape and flatten the bladder.
Some disclosed embodiments include a rigid spout portion forming the upper fluid port and also include a rigid back plate coupled to and/or forming the rear wall of the bladder. The back plate can provide overall rigidity to the reservoir and can define a specific shape or curvature of the bladder. The back plate can also be coupled to the spout portion with a connector that extends around the top of the bladder. In some embodiments, the connector can form a graspable loop at the top end of the reservoir. In some embodiments, the connector can maintain the spout portion and the back plate at a desired spacing apart from each other, such as to hold the front and rear walls of the bladder apart for easier filling, cleaning, and drying. The connector can also provide a grasping location for counter torque applied to the cap. The connector can be rigid or flexible, and can be a separate component or an integral element of one or both of the spout portion and the back plate. For example, the spout portion, the connector, and the back plate can be parts of one continuous rigid body, or the connector can be a separate piece that attached to the spout and back plate. In some embodiments, the connector can include or form a hinge that allows the back plate and the spout portion to pivot relative to each other.
In some embodiments, the spout portion can include hinges or flexible zones to help shape the bladder, to allow increased flexibility of the bladder, and/or to provide grasping means. In some embodiments, the spout portion can include pre-set hinge stop angles configured to control the bladder shape. In some embodiments, the hinges may be biased so that the bladder naturally takes a three-dimensional shape for drying when empty.
The spout portion 64 can include a raised portion that forms the upper port of the reservoir and a cap 74 can be included to open and close the port. The spout portion 64 can also include a peripheral base portion extending around the raised portion that is coupled to the front wall of the bladder. The spout portion 64 can also include an upper engagement portion 66 that is couplable to the connector 76, such as with a clip 78 or other fastener.
The back plate 68 can also include an upper engagement portion 70 that is couplable to the connector 76, such as with a clip 80 or other fastener. The back plate 68 is secured to the rear wall of the bladder and can be broad and generally flat, or can include any degree of curvature. The shape of the back plate 68 helps define the shape of the bladder and thus the whole reservoir. When the spout portion 64 is coupled to the back plate 68 with a rigid connector 76, the spout portion, connector, and back plate can form a unified rigid body 82 (see
The connector 76 can provide a gripping location to hold and manipulate the reservoir. For example, a user can hold the looped portion of the connector 76 with one hand to provide counter-torque while turning the cap 74 with the other hand to open or close the upper port. A user can also hold the connector to fill or clean the reservoir, or use the connector to hang the reservoir.
In some embodiments, the connector 76 is detachable and re-attachable to the engagement portions 66 and 70.
In some embodiments, when the connector 76 is rigid, the spout-connector-back plate assembly 82 (
In some embodiments, the spout portion 64 is coupled to the front wall of the bladder and the back plate is coupled to the rear wall of the bladder, and then the connector 76 is attached to the upper engagement portion 66, 70 with the clips 78, 80. In some embodiments, the spout portion and the back plate are coupled to the same side of a bladder sheet first, then the sheet is folded, and then the connector 76 is attached to the engagement portion 66, 70 to define a spacing between the front and rear walls of the bladder.
In some embodiments, when the connector 76 is flexible, the spout portion, back plate and the connector can be formed as a single, hinged unit prior to attachment to the bladder. The hinged unit can be secured to the bladder sheet while the sheet is flat, then the sheet and the hinged unit can be folded to plate the spout on one side and the back plate on the other.
In the reservoirs with hinged rigid spout portions, such as reservoirs 150 and 170, the hinges can be configured to allow the hinged portions to only pivot a preset angle (e.g., 90° or less, 45° or less, 30° or less, etc.) from parallel with the central base portion, which can help to control the shape of the bladder and provide resistance when a user grasps them to handle the reservoir. In some embodiments, the hinges can be biased toward a flat shape (hinged portions parallel with central base portion) or biased toward a bent shape (hinges at an angle relative to the central base portion). For example, the hinges are biased toward a bent shape to cause the bladder to assume an open, three-dimensional shape for drying when empty. The hinges can comprise thin, weakened, and/or more flexible regions of the spout portion material, and/or can comprise additional components that couple the central base portion to the hinged portions (e.g., other flexible materials, springy materials, etc.), and/or can comprise disconnections between the hinged components (e.g., a complete separation, disconnected but abutting surfaces, perforations or slots or other incomplete separations, etc).
In the embodiments disclosed herein, any flexible and waterproof material can be used for the bladder, such as various polymeric materials. The rigid components (e.g., spout portion, hinged portions, back plate, connector, exit port, etc.) can comprise any sufficiently rigid material, such as polymers, metals, etc. The disclosed reservoirs can have any dimensions and fluid capacities. The relative dimensions provided as examples herein are not limiting. Any of the disclosed reservoirs can be part of a system that also includes various other components, such as drink tubes, dispensing valves, back packs to hold the reservoirs, cleaning instruments, etc. The components of the disclosed reservoirs can be secured together in any suitable manner, such by using adhesives, by welding, by using mechanical fasteners, etc.
For purposes of this description, certain aspects, advantages, and novel features of the embodiments of this disclosure are described herein. The disclosed methods, apparatuses, and systems should not be construed as limiting in any way. Instead, the present disclosure is directed toward all novel and nonobvious features and aspects of the various disclosed embodiments, alone and in various combinations and sub-combinations with one another. The methods, apparatuses, and systems are not limited to any specific aspect or feature or combination thereof, nor do the disclosed embodiments require that any one or more specific advantages be present or problems be solved.
Integers, characteristics, materials, and other features described in conjunction with a particular aspect, embodiment, or example of the disclosed technology are to be understood to be applicable to any other aspect, embodiment or example described herein unless incompatible therewith. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. The invention is not restricted to the details of any foregoing embodiments. The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.
Although the operations of some of the disclosed methods are described in a particular, sequential order for convenient presentation, it should be understood that this manner of description encompasses rearrangement, unless a particular ordering is required by specific language. For example, operations described sequentially may in some cases be rearranged or performed concurrently. Moreover, for the sake of simplicity, the attached figures may not show the various ways in which the disclosed methods can be used in conjunction with other methods.
As used herein, the terms “a”, “an”, and “at least one” encompass one or more of the specified element. That is, if two of a particular element are present, one of these elements is also present and thus “an” element is present. The terms “a plurality of” and “plural” mean two or more of the specified element. As used herein, the term “and/or” used between the last two of a list of elements means any one or more of the listed elements. For example, the phrase “A, B, and/or C” means “A”, “B,”, “C”, “A and B”, “A and C”, “B and C”, or “A, B, and C.” As used herein, the term “coupled” generally means physically coupled or linked and does not exclude the presence of intermediate elements between the coupled items absent specific contrary language.
In view of the many possible embodiments to which the principles of the disclosed technology may be applied, it should be recognized that the illustrated embodiments are only examples and should not be taken as limiting the scope of the disclosure. Rather, the scope of this disclosure is at least as least as broad as the scope of the following claims. We therefore claim as our invention all that comes within the scope of these claims and their equivalents.
This application claims the benefit of U.S. Provisional Application 62/252,100, filed Nov. 6, 2015, and U.S. Provisional Application 62/258,818, filed Nov. 23, 2015, both of which are incorporated herein by reference.
Number | Date | Country | |
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62252100 | Nov 2015 | US | |
62258818 | Nov 2015 | US |