The present invention relates to an apparatus for signalling a failure and ensuring also, in case of failure, to operate a residual current circuit breaker used for breaking automatically an electric circuit in case of anomalous current leakage from a phase of said circuit towards ground. In particular, a residual current circuit breaker is used for protecting from indirect and direct contacts, i.e. from the risk of electrocution, a person who contacts a part of a circuit under voltage, causing a phase-ground bridge. This part under voltage can be a conductor normally under voltage, or an exposed component incorrectly connected to the ground of an electric equipment connected to the circuit.
The specific task of a residual current circuit breaker located on a supply circuit of a group of electric users consists of:
opening the supply circuit when the current that flows from a metal mass accidentally under voltage of one of such electric users and the ground is higher than a predetermined threshold;
opening the circuit in case of direct contact between a metal mass normally under voltage of an electric user and the ground, typically through the body of a person.
In
The residual current circuit breaker 100 is made up essentially of a click mechanism for closing and opening the contacts between two couples of points [7-8] and [9-10], respectively of phase conductor F and of neutral conductor N, this mechanism being substantially identical to common automatic switches, but operated by release means 11a (
Still referring to
Such a residual current circuit breaker is characterised by a nominal differential current IΔn, which is a rating of the residual current circuit breaker. The current values for which the opening must occur have to be higher than 0.5 IΔn, and the opening must occur within a time span complying with safety rules. For example, the common residual current circuit breakers in home electrical installation have IΔn set at 30 milliampère, i.e., the switch must operate when a current circulates higher than 15 milliampère within a time span prescribed by the rules.
Such operation is ensured, unless a fault is present. In particular, a switch as the above described one may be out of order as a residual current circuit breaker for at least one of two fault conditions, i.e.:
a breaking of the differential circuit or induced circuit 15,
a gripped mechanism of relay 11.
Moreover, such conditions occur without shutting off the power supply to supplied circuit, nor emitting any warning signal.
To take this fact into account, the existing residual current circuit breakers, are equipped with a test device, in particular, a test key T (see
However, the frequency of this tests relies upon the care of the users, especially in home applications. Between two consecutive tests a long time span may pass, during which the residual current circuit breaker 100 may be damaged for at least one of the above explained reasons, without any interruption of power supply to the circuit, or emission of any warning signal. Therefore, a condition of serious danger may arise for users or subject exposed to equipment connected electrically to the mains through an out-of-order residual current circuit breaker.
It is therefore a feature of the present invention to provide a residual current circuit breaker that breaks the supply to an electric single-phase or three-phase circuit, with or without neutral conductor, in case of failure of said residual current circuit breaker.
It is also a feature of the present invention to provide a residual current circuit breaker that emits a warning signal in case of failure of said residual current circuit breaker.
It is yet a feature of the present invention to provide a device adapted to be associated with a residual current circuit breaker that breaks the supply or emits a warning signal, also in case of failure of said residual current circuit breaker.
These and other objects are achieved through a residual current circuit breaker as defined by claim 1.
Other aspects of the invention are defined by the dependent claims.
According to the invention, it is possible to detect the presence of either damages to the induced circuit of the residual current circuit breaker, or a gripped electromechanical releasing device of the residual current circuit breaker, and to operate in one of said two cases an additional releasing device further to that already present in the residual current circuit breaker.
This can be obtained, on the one hand, by determining whether there is a current flow in the induced circuit of the residual current circuit breaker beyond a minimum threshold, or whether there is, on the other hand, a current flow beyond a maximum threshold.
In the first case, it is possible to obtain this feature by introducing artificially between two conductors, in which current normally flows in and out, and which are provided in the residual current circuit breaker, a current that is perceptible as differential current between said two conductors, for determining if the induced circuit of the residual current circuit breaker is damaged when it is not flown by any induced current. In this case, the absence of this minimum current in the induced circuit causes the additional releasing device to open.
In the latter case, it is possible to obtain this feature by determining when in the induced circuit of the residual current circuit breaker a current flows beyond the maximum threshold. In this case, this excessive current in the induced circuit causes the additional releasing device to open.
The invention will be made clearer with the following description of some exemplary embodiments, exemplifying but not limitative, with reference to the attached drawings wherein:
Reference is made now to the diagrammatical view of a single-phase residual current circuit breaker 100 shown in
With reference to
a contactor 20, having normally open contacts [3-4] and [5-6] respectively on a phase conductor F and on a neutral conductor N, respectively arranged upstream from contacts [7-8] and [9-10] of the residual current circuit breaker;
a warning device 29,
two complementary circuits 21 and 22, supplied directly by the mains, which work for operation respectively of contactor 20 and of warning device 29; in series to them, in the circuits 21 and 22 there are respectively contacts [1a-2a] and [1-2] of a relay 31, which are integral and opposite to each other, i.e. one is closed when the other is open.
a branch circuit 30 for operating relay 31, on which the contacts of “dry reed relay”, respectively RRA, normally open, and RRC, normally closed are arranged in series; branch circuit 30 is supplied by the mains through a transformer TR;
two windings 34 and 36 of dry reed relay RRA and RRC, arranged in series on induced circuit 15 of residual current circuit breaker 200;
a resistance R arranged on a conductor 33 in series with the contact of a test button T1, between phase conductor F and neutral conductor N, having a resistance that generates a current of a few milliampère in induced circuit 15;
a relay 23.
Upstream from contactor 20, for protection against short circuits, a switch is then arranged with fuses Z1 and Z2.
Alternatively to the RRC inductor a fuse can be used; instead of transformer TR, for causing the current to flow in branch circuit 30, another system can be used, for example an electronic feeder.
In branch circuit 30 the current flows if induced circuit 15 is undamaged, since RRA inductor closes its contacts, normally open, even for predetermined minimum current values, and then intervenes in case of failure to break induced circuit 15; RRC inductor, instead, opens its contacts, normally closed, only for current values higher than a predetermined threshold, and then intervenes in case of failure owing to a gripped mechanism of relay 11.
Then, in case of break of induced circuit 15, in branch circuit 30 there is no current, therefore contacts [1-2] turn to a closed status; in complementary circuit 22, supplied by the mains, a current flows, and device 29 emits a warning signal. Contacts [1a-2a], integral to [1-2], instead, turn to an open status, and so in complementary circuit 21 there is no current, therefore, contacts [3-4] and [5-6], of normally open type, turn to an open status.
In the event that induced circuit 15 is undamaged, but a current flows in it higher than that necessary to operate relay 11, and undesirably contacts [7-8] and [9-10] do not open because the releasing device of relay 11 is blocked, in this case RRC inductor intervenes, suitably calibrated, which opens branch circuit 30. Even in this case in branch circuit 30 there is no current, therefore:
Contacts [1-2], which are normally closed contacts, cause a current to pass in complementary circuit 22, supplied by the mains supply, which operates alarm 29;
Contacts [1a-2a], integral and opposite to contacts [1-2], turn to an open status, therefore complementary circuit 21 is discontinued and opens normally open contacts [3-4] and [5-6], of contactor 20.
Alternatively, instead of resistance R, for causing a small current to flow in induced circuit 15 a capacity can be used, as in the case of switch 300 of
Hereinafter, the operation is described of the single-phase residual current circuit breaker 200, equipped with the apparatus according to the above described invention, in the following possible situations:
a) regular operation without failure,
b) irregular operation with failure owing to broken induced circuit,
c) irregular operation with failure owing to a gripped mechanisms and current flow in the induced circuit higher than allowable limits,
d) first installation of the circuit breaker,
e) interruption of the supply for external causes and its restoration,
f) total failure of the apparatus according to the invention associated to the residual current circuit breaker.
a) Regular Operation without Failure.
Contacts [7-8] and [9-10] are closed, then current flows in induced circuit 15 and in branch circuit 30, such that this current flows, by relay 31
keeps contacts [1-2] turn to an open status and then in complementary circuit 22 there is no current, avoiding that device 29 emits a warning signal,
keeps contacts [1a-2a] turn to a closed status and then in complementary circuit 21 a current flows, avoiding, by relay 20, that contacts [3-4] and [5-6] turn to an open status.
In case of regular activation of residual current circuit breaker 200, without failure, contacts [7-8] and [9-10] turn to an open status, because in induced circuit a current flows adapted to trigger relay 11. The current circulating in induced circuit 15 causes the contacts of RRC inductor to turn to an open status, whereby branch circuit 30 is not any more flown by current. This causes contact [1-2] to turn to a closed status and contact [1a-2a] to turn to an open status.
Therefore, in complementary circuit 22 a current flows that operates alarm 29, and in complementary circuit 21 no current flows, then contacts [3-4] and [5-6] turn to an open status.
It should be noted that residual current circuit breaker 200 should be calibrated taking into account both of an unavoidable loss by the circuit towards ground, and of the current that flows and maintains a bridge comprising resistance R closed, for activating the apparatus according to the invention.
b) Irregular Operation with Failure Owing to Broken Induced Circuit.
If contacts [7-8] and [9-10] are closed, and induced circuit 15 breaks, in branch circuit 30 no current flows and contacts [1-2] turn to a closed status; complementary circuit 22 is then supplied and operates the warning device. Contacts [1a-2a], instead, turn to an open status, and then in complementary circuit 21 no current flows, and contacts [3-4] and [5-6], normally open, turn to an open status.
c) Irregular Operation with Failure Owing to a Gripped Mechanism of Relay 11 and Current Flow in the Induced Circuit Higher than Allowable Limits.
If contacts [7-8] and [9-10] are closed, and a leakage occurs towards ground higher than an allowable limit, for example 15 milliampère, then the RRC inductor intervenes that opens branch circuit 30; since no current flows in branch circuit 30, contacts [1-2] turn to a closed status, so that in complementary circuit 22 a current flows and warning device 29 is operated; contacts [1a-2a] instead turn to an open status, and interrupt current flow in complementary circuit 21, then contacts [3-4] and [5-6], normally open, turn to an open status.
d) First Installation of the Circuit Breaker.
The installation of residual current circuit breaker 200, equipped with the apparatus according to the above described invention, is carried out according to the following steps:
sectioning members Z1 and Z2 are turned to an open status;
contacts [7-8] and [9-10] are turned to a closed status: contacts [3-4] and [5-6] are open, then in induced circuit 15 and in branch circuit 30 there is no current;
sectioning members Z1 and Z2 are turned to a closed status; the circuit is supplied by contacts [24-25] and [26-27], normally closed, of relay 23; therefore, in induced circuit 15 a current flows that, through branch circuit 30, opens contact [1-2] and closes contact [1a-2a]. This way, complementary circuit 21, through relay 20, closes contacts [3-4] and [5-6] and normally closed contacts [24-25] and [26-27] of relay 23 are turned to an open status.
The circuit is not supplied any more from the outside, so contacts [3-4] and [5-6] are turned to an open status because in complementary circuit 21 no current flows any more, and also because in branch circuit 30 no current flows any more, and then contact [1-2] turns to a closed status whereas contact [1a-2a] turns to an open status.
Therefore, at the restoration of the supply, contacts [3-4] and [5-6] are open, whereas contacts [7-8] and [9-10] are closed. Contacts [24-25] and [26-27] of relay 23, turn to an open status, but with a small delay, such that relay 20 has time for stopping contacts [3-4] and [5-6], after having given a voltage pulse to phase conductor F and neutral conductor N of the circuit, thus allowing the restoration of the status of operation of the apparatus.
f) Total Failure of the Apparatus According to the Invention Associated to the Residual Current Circuit Breaker.
In this case, contacts [3-4] and [5-6] are normally open; therefore, the apparatus carries out in any case its function, since it provides no supply to residual current circuit breaker 200.
The key T and test circuit 18, similarly to the corresponding devices present in the residual current circuit breakers of the prior art (
Instead, by pushing test button T1, after having interrupted the supply to the load downstream, the current in induced circuit 15 does not flow any more, testing the validity of the apparatus according to the invention.
RRC contact, normally closed, has a probability of failure much less than mechanism 11a of residual current circuit breaker 200, according to the international tables of the mean times between failures (MTBF). This depends on that in RRC contact there are no springs, moving shafts or other, and all the movements are due only to the magnetic field. If, instead of RRC inductor, a fuse is mounted, the risk of failure would be substantially zero, however in case of operation of the apparatus, the restoration thereof to start again the supply to the protected circuit, would be more complicated, for change of the fuse.
With reference to
a contactor 40, having normally closed contacts [3-4] and [5-6] respectively on phase conductor F and on neutral conductor N, arranged upstream from contacts [7-8] and [9-10] of the residual current circuit breaker;
a warning device 29,
two complementary circuits 41 and 42, supplied directly by the mains, which work respectively for operation of contactor 40 and of warning device 29. In series to such uses, in circuits 41 and 42 there are contacts [1-2] of a relay 51.
a branch circuit 30 for operating the relay 51, on which the contacts are arranged in series of two “dry reed relays” RRA, normally open, and RRC, normally closed; branch circuit 30 is supplied by the mains by a transformer TR;
The two windings 34 and 36 of the relay RRA and RRC, located in series on induced circuit 15 of residual current circuit breaker 300.
a capacity C arranged on a conductor 33 in series with the contact of a test button T1, between phase conductor F and neutral conductor N, of value adapted to allow a current of a few milliampère to flow in induced circuit 15;
Upstream from contactor 40, for protection against short circuits, a switch is then arranged with fuses Z1 and Z2.
Like for the case of circuit breaker 200, alternatively, instead of RRC inductor a fuse can be used; instead of transformer TR another system can be used, for example an electronic feeder.
In branch circuit 30 a current flows if induced circuit 15 is undamaged, since RRA inductor closes its contacts (normally open) even for minimum current values (predetermined) and then intervenes in case of failure, breaking induced circuit 15; RRC inductor, instead, opens its contacts (normally closed) only for current values higher than a predetermined threshold and then intervenes in case of failure, which is caused to a gripped mechanism of relay 11.
Then, in case of break of induced circuit 15, in branch circuit 30 there is no current, therefore contacts [1-2] turn to a closed status; in complementary circuits 42 and 41 a current flows, therefore device 29 emits a warning signal, and contacts [3-4] and [5-6], of normally closed type, turn to an open status.
In the event that induced circuit 15 is undamaged, but a current flows higher than that necessary to operate relay 11, and that however contacts [7-8] and [9-10] do not open because the releasing device is blocked, then RRC inductor intervenes, suitably calibrated, which opens branch circuit 30. Even in this case in branch circuit 30 there is no current, therefore contacts [1-2], normally closed, let the current flow, supplied by the mains supply, in complementary circuits 42 and 41, operating alarm 29 and opening normally closed contacts [3-4] and [5-6] of contactor 20.
Alternatively, instead of capacity C, for causing a small current to flow in induced circuit 15 a resistance can be used, as in case of circuit breaker 200.
Hereinafter the operation is described of the single-phase residual current circuit breaker 300, equipped with the apparatus according to the above described invention, in the following possible situations:
a) regular operation without failure,
b) irregular operation with failure owing to broken induced circuit,
c) irregular operation with failure owing to a gripped mechanisms and current flow in the induced circuit higher than allowable limits,
d) first installation of the circuit breaker,
e) interruption of the supply for external causes and its restoration,
f) total failure of the apparatus according to the invention associated to the residual current circuit breaker.
a) Regular Operation without Failure
Contacts [7-8] and [9-10] are closed, then in induced circuit 15 and in branch circuit 30 current flows that, by the relay 51, keeps open [1-2] contacts and then in complementary circuits 42 and 41 there is no current; this way device 29 does not emit a warning signal, and, by relay 40, contacts [3-4] and [5-6] are not turned to an open status.
In case of regular operation of residual current circuit breaker 300, without failure, contacts [7-8] and [9-10] turn to an open status, because in induced circuit a current flows adapted to trigger relay 11. The current circulating in induced circuit 15 causes the contacts of RRC inductor to turn to an open status, so that in branch circuit 30 no current flows any more. This causes contact [1-2] to turn to a closed status. Therefore, contact [1-2] is closed and in complementary circuits 42 and 41a current flows; this way warning device 29 is operated, and normally closed contacts [3-4] and [5-6], are turn to an open status.
b) Irregular Operation with Failure Owing to Broken Induced Circuit.
If contacts [7-8] and [9-10] are closed, and induced circuit 15 breaks, in branch circuit 30 no current flows and contacts [1-2] turn to a closed status; in complementary circuits 42 and 41 a current flows and operates respectively warning device 29, and relay 40, which opens normally closed contacts [3-4] and [5-6].
c) Irregular Operation with Failure Owing to a Gripped Mechanism of Relay 11 and Current Flow in the Induced Circuit Higher than Allowable Limits.
If contacts [7-8] and [9-10] are closed, and a leakage occurs towards ground higher than an allowable limit, for example of 15 milliampère, if the residual current circuit breaker has a value of IΔn equal to 30 milliampère, and then the RRC inductor intervenes that opens branch circuit 30; since no current flows in circuit 30, contacts [1-2] turn to a closed status, so that in complementary circuits 42 and 41 a current flows, operating respectively warning device 29 and relay 2, which opens normally closed contacts [3-4] and [5-6].
The installation of residual current circuit breaker 300, having an apparatus according to the above described invention, is carried out according to the following steps:
sectioning members Z1 and Z2 are turned to an open status;
contacts [7-8] and [9-10] are turned to a closed status: since contacts [3-4] and [5-6] are closed, in induced circuit 15 and in branch circuit 30 there is no current, contacts [1-2] are closed and in complementary circuits 42 and 41 there is no current, then contacts [3-4] and [5-6] remain closed;
sectioning members or contacts Z1 and Z2 are turned to a closed status, then in induced circuit 15 and in branch circuit 30 a current flows, contact [1-2] turns to an open status and in complementary circuits 42 and 41 there is no current, then contacts [3-4] and [5-6] remain closed.
Since the supply from the outside of the circuit is interrupted, contacts [3-4] and [5-6] remain closed because in complementary circuit 42 no current flows any more, and also because in branch circuit 30 no current flows any more, and then contact [1-2] turns to an open status. Therefore, at restoration of the supply contacts [3-4] and [5-6] are turned to a closed status, as well as contacts [7-8] and [9-10], thus allowing the restoration of the status of operation of the apparatus.
In this case, contacts [3-4] and [5-6] are normally closed and therefore the apparatus accepts its validity to obtain the results.
Also for switch 300 similar considerations to the above concerning the operation of circuit breaker 200 are valid, relatively to the function of the test buttons T and T1; the same occurs for the probability of failure and the operations of restoration of RRC contact or of a possible fuse that the replaces it with a same function.
In
a first part 50a that has a winding 53 linked to a second ring 56 on which induced circuit 15 is wound and, in series to winding 52, it has the windings of inductors RRA and RRC,
a second part 50b similar to circuit 30 of
The operation of the residual current circuit breakers 400 and 700 is completely analogue, respectively, to that of devices 200 and 300. Even in this case the description on devices 200 and 300 are valid, relatively to the possibility of:
using a fuse instead of RRC inductor;
to replace transformer TR with another system, for example an electronic feeder;
using a capacity C instead of a resistance R, arranged between phase conductor F and neutral conductor N, for causing a small current to flow in the induced circuit;
carry out the test using the test buttons T and T1.
In
Also in this case what described about switches 200 and 300 is valid, relatively to the possibility of:
use of the fuse instead of inductors RRC and RRC1;
to replace transformer TR with another system, for example an electronic feeder;
using a capacity C instead of resistance R, arranged between phase conductor F and neutral conductor N, for causing a small current to flow in the induced circuit;
carry out of the test using test buttons T and T1.
In
Switches 600 and 900 with respect to the switches 500 and 800, have the different feature of having two induced circuits each with its own ring and operate in a way completely similar to switches 500 and 800.
Also in this case what described about the devices previous is valid, relatively to the possibility of:
using the fuse instead of RRC and RRC1 inductors;
replacing transformer TR with another system, for example an electronic feeder;
using a capacity C instead of resistance R, arranged between phase conductor F and neutral conductor N, for causing a small current to flow in the induced circuit;
effecting the test using test buttons T and T1.
In the cases where the need of the supply is of primary importance and cannot be interrupted, two or more residual current circuit breakers can be installed upstream having the above described system, and arranged so that as a residual current circuit breaker does not operate, automatically, the successive residual current circuit breaker is activated.
The circuits of the apparatus above described can be transformed and printed as electronic circuit boards.
Analogous examples can be made of three-phase circuit breakers, with or without neutral conductor, having a safety apparatus for according to the invention, similar to devices 200-900 above described, with modifications obvious to a skilled reader.
The foregoing description of a specific embodiment will so fully reveal the invention according to the conceptual point of view, so that others, by applying current knowledge, will be able to modify and/or adapt for various applications such an embodiment without further research and without parting from the invention, and it is therefore to be understood that such adaptations and modifications will have to be considered as equivalent to the specific embodiment. The means and the materials to realise the different functions described herein could have a different nature without, for this reason, departing from the field of the invention. It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation.
Number | Date | Country | Kind |
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LU2007A000011 | May 2007 | IT | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB2008/001337 | 5/27/2008 | WO | 00 | 12/30/2009 |