Particulate food products and other materials are often contained in flexible bags. It is common for such bags to have reclosure devices to offer ease in handling and so that remaining product in the bag can be contained to prevent spilling. Moreover, reclosing a product bag can prolong the longevity of the contained product by reducing atmospheric (e.g., air, moisture, etc.) ingress and egress through an open top. Ductile, bendable closures such as tin ties, often containing one or more metallic wires with dead fold properties, are known for resealing bags. Such tin ties are described in U.S. Pat. Nos. 1,979,157 and 2,138,066, for example. However, tin ties have drawbacks in some applications.
In one aspect, a reclosure article is configured for permanent attachment to a flexible container. The article includes a resilient, elongated strip including first and second fasteners proximate each of two opposed ends, wherein at least the first fastener includes a slot configured to receive one of first and second opposite side edges of the flexible container.
In another aspect, a method is described for closing a flexible container using a reclosure article that is permanently attached to the container. The article includes a resilient, elongated strip including first and second fasteners at each of two opposed ends, wherein at least the first fastener includes a slot. The method includes inserting one of first and second opposite side edges of the flexible container into the slot.
This summary is provided to introduce concepts in simplified form that are further described below in the Detailed Description. This summary is not intended to identify key features or essential features of the disclosed or claimed subject matter and is not intended to describe each disclosed embodiment or every implementation of the disclosed or claimed subject matter. Specifically, features disclosed herein with respect to one embodiment may be equally applicable to another. Further, this summary is not intended to be used as an aid in determining the scope of the claimed subject matter. Many other novel advantages, features, and relationships will become apparent as this description proceeds. The figures and the description that follow more particularly exemplify illustrative embodiments.
The disclosed subject matter will be further explained with reference to the attached figures, wherein like structure or system elements are referred to by like reference numerals throughout the several views. It is contemplated that all descriptions are applicable to like and analogous structures throughout the several embodiments.
While the above-identified figures set forth one or more embodiments of the disclosed subject matter, other embodiments are also contemplated, as noted in the disclosure. In all cases, this disclosure presents the disclosed subject matter by way of representation and not limitation. It should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that fall within the scope of the principles of this disclosure.
The figures may not be drawn to scale. In particular, some features may be enlarged relative to other features for clarity. Moreover, where terms such as above, below, over, under, top, bottom, side, right, left, etc., are used, it is to be understood that they are used only for ease of understanding the description. It is contemplated that structures may be oriented otherwise.
The same or similar reference numerals are used in different figures for the same or similar elements. All descriptions of an element also apply to all other versions of that element unless otherwise stated. The terminology used herein is for the purpose of describing embodiments, and the terminology is not intended to be limiting. Unless indicated otherwise, ordinal numbers (e.g., first, second, third, etc.) are used to distinguish or identify different elements or steps in a group of elements or steps and do not supply a serial or numerical limitation on the elements or steps of the embodiments thereof. For example, “first,” “second,” and “third” elements or steps need not necessarily appear in that order, and the embodiments thereof need not necessarily be limited to three elements or steps. Unless indicated otherwise, any labels such as “left,” “right,” “front,” “back,” “top,” “bottom,” “forward,” “reverse,” “clockwise,” “counter clockwise,” “up,” “down,” or other similar terms such as “upper,” “lower,” “aft,” “fore,” “vertical,” “horizontal,” “proximal,” “distal,” “intermediate” and the like are used for convenience and are not intended to imply, for example, any particular fixed location, orientation, or direction. Instead, such labels are used to reflect, for example, relative location, orientation, or directions. The singular forms of “a,” “an,” and “the” include plural references unless the context clearly dictates otherwise.
An object of packaging initiatives is to allow for the reuse and recycling of product containers. Many product bags have a polymer construction because of the desirable properties of toughness, durability, acceptance of printing ink, and hermetic properties or water resistance of polymers. However, adding closures including metallic wires or other unlike materials to a container renders it more difficult to recycle that product container. Accordingly, in exemplary embodiments, the described bag closure strip 22 (particular configurations of which are denoted with reference numerals 22a, 22b, 22c, 22d, 22e) is formed entirely of a recyclable polymeric composition. Moreover, in exemplary embodiments, closure strip 22 has a unitary construction for ease of manufacture and use. In exemplary embodiments, a method of reclosure using the described closure strip 22 does not rely on dead fold properties of a ductile material. Rather, the polymeric material for closure strip 22 is flexible and resilient to allow for bending and recovery of its shape to thereby retain portions of a bag in a desired folded configuration.
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Examples of suitable adhesives for adhesive layer 36 include pressure sensitive adhesives (PSAs) (e.g., hot-melt PSAs), such as those based on acrylic monomers and polymers (e.g., bio-based acrylates), block copolymer rubber adhesives, silicone rubber adhesives, and the like, which may optionally include one or more additional tackifying resins. Release liner 38 is configured to release from adhesive layer 36 so that adhesive remains on the strip 22. In exemplary embodiments, release liner 38 is fabricated from a paper and/or polymeric web (e.g., a polyolefin and/or polyethylene terephthalate web) coated with one or more release agents (e.g., a silicone release coating). A “permanent” attachment of closure strip 22 to bag 20 means that the strip 22 remains attached to the bag 20 for the useful life of the bag 20 and its contents. Thus, there is a convenience factor in its use, as the closure article will not be misplaced, as could occur with a bag clip, rubber band, twist tie, or other separate device, for example.
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In exemplary embodiments, the securing features of a closure strip 22 are provided proximate each of the two ends of the strip 22. In exemplary embodiments, closure strip 22 is symmetrical in that the securing features on both ends thereof are mirror images of each other. In some cases, as shown in
While particular embodiments of flap securing features on the ends of closure strip 22 are illustrated, it is contemplated that such securing features can be provided in other configurations, including novelty and/or barbed configurations, for example. In exemplary embodiments, closure strip 22 is formed of a stiffly resilient plastic sheet material that allows for deformation in use for ease of insertion of a portion of a bag behind a finger or tab 50 of the strip 22 and removal of the portion of the bag therefrom. The closure strip 22 material should be flexible and pliable but is preferably not elastic, and is therefore dimensionally stable, for most applications. The sheet material for the closure strip 22 also should be somewhat tough in the sense of being sufficiently tear resistant to deter damage to it during storage, transport and display, or by staff or customer handling. Many polymeric materials are suitable.
Those skilled in the art will recognize that any suitable process for the manufacture of closure strips 22 of the disclosure can be employed. Batch processing is useful for limited production runs. Conveyor processing with indexing from station to station for specific operations can be useful, especially for uniquely designed or shaped substrates. In exemplary embodiments, each strip 22 is formed of a unitary piece of material.
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Of course, the dimensions of a particular closure article 22 will vary, depending on factors including the size of the bag 20 and the strength of holding force desired for flap 32, for example. However, illustrative dimensions are hereby provided. In an exemplary embodiment, article 22a has a length L that is at least about 0.75 inch (19 mm) greater than a parallel dimension bag 20 between the opposed side edges 46. For example, for a bag 20 that is 3.5 inches (89 mm) between opposed side edges 46, closure strip 22 suitably has a length L that is about 4.25 inches (108 mm). A suitable width W is about 0.5 inch (13 mm), with a preferred range of about 0.25 inch (6.4 mm) to about 0.50 inch (13 mm). A suitable thickness T is about 0.030 inch (0.76 mm), with a preferred range of about 0.015 inch (0.38 mm) to about 0.060 inch (1.5 mm), depending on a desired flap hold strength. Strip 22 can have flat or profiled major surfaces (front surface 72 and back surface 74). A suitable horizontal cut 44 extends past a respective bag edge 46 by at least about 0.0625 inch (1.588 mm) but is not closer to edge 54 of closure strip than about 0.25 inch (6.4 mm). A length of a suitable horizontal cut 44 is at least about 0.25 inch (6.4 mm) but not greater than about 1 inch (25.4 mm). A suitable transverse cut 40 extends from one longitudinal edge 42 to about half the width W of closure strip 22 but is spaced from the opposed longitudinal edge 42 by at least about 0.0325 inch (0.8 mm).
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In some methods of use, flap 32 is formed by folding along two fold lines 39. As shown in
In an exemplary embodiment, each tab 50c has a rounded elongated bulb shape, wherein a separating end 62 of the tab 50c is wider (in a direction perpendicular to the longitudinal extent of strip 22) than the end of tab 50c adjacent grip flap 48. The relatively large, smooth curve of cut 52c promotes user ease and comfort in lifting tabs 50c from base 56, as shown in
As shown in
In some methods of use, flap 32 is formed by folding along two fold lines 39. A user in one method of use lifts each tab 50d out of the plane of base 56 and slides flap 32 against cuts 52d and behind tabs 50d. Depending on the material of closure strip 22 and other factors, the user may manually press tabs 50d against flap 32 or permit the natural resiliency of tabs 50d to urge them back toward their original configuration (in which tabs 50d are more in plane with base 56 of strip 22d, though the thickness of flap 32 may prevent a full return to a planar strip configuration). As shown in
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Illustrative dimensions are hereby provided for exemplary articles 22b, 22c, 22d. A suitable length L is at least about 0.25 inch (6.4 mm) greater than a parallel dimension bag 20 between the opposed side edges 46. For example, for a bag 20 that is 3.5 inches (89 mm) between opposed side edges 46, closure strip 22 suitably has a length L that is about 3.75 inches (95 mm). A suitable width W is about 0.31 inch (8 mm), with a preferred range of about 0.25 inch (6.4 mm) to about 0.50 inch (13 mm). A suitable thickness T is about 0.030 inch (0.76 mm), with a preferred range of about 0.015 inch (0.38 mm) to about 0.075 inch (1.9 mm), depending on a desired flap hold strength. Strip 22 can have flat or profiled major surfaces (front surface 72 and back surface 74). A suitable interior cut 52 extends past a respective bag edge 46 by at least about 0.0625 inch (1.588 mm) but is not closer to edge 54 of closure strip than about 0.125 inch (3.2 mm). A length of tab 50 that overlaps bag 20 is at least about 0.25 inch (6.4 mm) but not greater than about 1 inch (25.4 mm). A suitable width of tab 50 is about 0.25 inch (6.4 mm) and is at least about 0.125 inch (3.2 mm) and is spaced from each longitudinal edge 42 by at least about 0.0325 inch (0.8 mm).
In an exemplary embodiment, an adhesive layer 36 (shown in
Illustrative dimensions are hereby provided for exemplary article 22e. A suitable length L is at least about 0.5 inch (12.7 mm) greater than a parallel dimension bag 20 between the opposed side edges 46. For example, for a bag 20 that is 3.5 inches (89 mm) between opposed side edges 46, closure strip 22 suitably has a length L that is about 4.0 inches (102 mm). A suitable width W is about 0.31 inch (8 mm), with a preferred range of about 0.25 inch (6.4 mm) to about 0.50 inch (13 mm). A suitable thickness T is about 0.060 inch (1.52 mm), with a preferred range of about 0.030 inch (0.76 mm) to about 0.090 inch (2.3 mm), depending on a desired flap hold strength. Thickness T includes the thicknesses of both base 56 and tab 50e bonded together at bond zone 60; however, the base 56 and tab 50e can have different thicknesses and different material compositions. Base 56 and tab 50e can have flat or profiled major surfaces; for example, base 56 can have female profile structures that align with corresponding male profile structures of tab 50e at the bonding interface. A length of tab 50e that overlaps bag 20 is at least about 0.25 inch (6.4 mm) but not greater than about 1 inch (25.4 mm). A length of bond zone 60 is about 0.25 inch (6.4 mm), with a preferred range of about 0.125 inch (3.2 mm) to about 0.50 inch (13 mm). While tab 50e is illustrated with sharp corners at separating end 62, all corners on all features of strip 22 can be rounded or have another shape.
Resilient materials suitable for the formation of closure strip 22 include polymers, particularly those that are commercially recyclable. In an exemplary embodiment, each closure strip 22 is formed integrally as a single unit, particularly for the embodiments of strips 22a, 22b, 22c, 22d. Especially suitable materials have properties such as the following: tensile strength range of about 25 MPa to about 35 MPa; flexural modulus range of about 1200 MPa to about 1750 MPa; hardness of Shore D greater than about 60; and softening point greater than about 250 degree F. (121 Celsius). One suitable material is high density polyethylene commercially available from Nova Chemicals of Alberta, Canada as “SCLAIR 19A Resin Homopolymer HDPE Molding Resin.” Another suitable material is high density polyethylene commercially available from M. Holland Company of Northbrook, Illinois as “MTEGRITY Tm HDPE HD360.”
Non-limiting, exemplary embodiments of an article, a method and an apparatus are described. In an exemplary embodiment, a reclosure article 22 is configured for permanent attachment to a flexible container 20, the article 22 including a resilient, elongated strip including first and second fasteners 50 proximate each of two opposed ends 54. In an exemplary embodiment, at least the first fastener 50 includes a slot 42, 44, 52, 58 configured to receive one of first and second opposite side edges 46 of the flexible container 20. In an exemplary embodiment, the slot includes a first cut 42, 44, 52 through the strip 22. In an exemplary embodiment as shown in
In an exemplary embodiment, the article includes an adhesive layer 36 disposed on the strip 22 between the first and second fasteners 50. In an exemplary embodiment, a release liner 38 is disposed on the adhesive layer 36. In exemplary embodiments shown in
An exemplary method of closing a flexible container 20 using a reclosure article 22 is described. An exemplary method includes inserting one of first and second opposite side edges 46 of the flexible container 20 into the slot 42, 44, 52, 58. In an exemplary embodiment, the strip 22 includes a base 56 defined between the first and second fasteners 50, a first tab 50 defined by the slot 42, 44, 52, 58, and a grip flap 48 defined between the first tab 50 and a first end 54 of the strip 22. An exemplary method includes flexing the strip 22 at the grip flap 48 to move the first tab 50 out of alignment with a plane of the base 56 (as shown in
In an exemplary embodiment, an apparatus includes a flexible container 20 and a resilient, elongated strip 22 permanently attached to the flexible container 20. In an exemplary embodiment, an adhesive layer 36 is disposed between the flexible container 20 and the resilient, elongated strip 22. In an exemplary embodiment, the apparatus of claim is formed essentially of a polymeric composition.
Although the subject of this disclosure has been described with reference to several embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the scope of the disclosure. In addition, any feature disclosed with respect to one embodiment may be incorporated in another embodiment, and vice-versa.
This application claims the benefit of priority from U.S. Provisional Patent Application No. 63/423,539 filed Nov. 8, 2022, which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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63423539 | Nov 2022 | US |