Patent Application
20230220139
The present invention relates to a resin composition; a method of preparing the same; and a rubber composition, a coating composition, a paint composition and a tire tread composition including the resin composition.
Tires support a vehicle's load, absorb road shocks, and transmit traction and braking to the road surface to maintain the motion of the vehicle. There are many required characteristics that vehicle tires should meet, such as durability, abrasion resistance, rolling resistance, fuel consumption rate, driving stability, ride feeling, braking performance, vibration and noise control, etc.
Tire tread is provided on the outermost surface of a tire and makes direct contact with the road surface, which plays an important role in braking, fuel efficiency, and tire wearing. The viscoelastic properties of tire tread rubber are used as indicators of the fuel efficiency and braking performance of tires, and when the hysteresis caused by repeated deformation during driving and contact with the ground is high, the energy dissipated by heat is high, and thus the fuel efficiency characteristics are disadvantageous, but the braking properties are advantageous.
The performance of tire tread is significantly influenced by its rubber composition and, in particular, is greatly affected by the characteristics of the synthetic resin compounded in addition to the raw rubber.
There is still a need in the industry for a synthetic resin, for example, a petroleum resin, that not only has excellent compatibility with raw rubber of a composition for tire tread, but also may improve braking, fuel efficiency, and wear performance.
The object of the present invention is to provide a resin composition having low viscosity, a rubber composition including the resin composition, and use thereof.
According to an aspect of an embodiment, provided is a resin composition including a modified petroleum resin having a structure in which a molecular weight regulator is bonded to at least one terminus of both terminuses of the petroleum resin that is at least partially hydrogenated or non-hydrogenated,
wherein a viscosity of the resin composition at a temperature of 25° C. is in a range of 5,000 cps to less than 50,000 cps.
According to another aspect of an embodiment, provided is a rubber composition including a raw rubber; and the resin composition.
According to another aspect of an embodiment, provided is a composition for tire tread, the composition including the rubber composition.
According to another aspect of an embodiment, provided is a method of preparing a resin composition, the method including: performing polymerization by adding a polymerization catalyst and/or heat to a solution including at least one selected from a C5 monomer, a C5 mixed oil fraction, a C9 monomer, a C9 mixed oil fraction, a cyclic diolefin monomer, and a linear olefin monomer; and a molecular weight regulator to obtain a polymerization product,
wherein a viscosity of the resin composition at a temperature of 25° C. is in a range of 5,000 cps to less than 50,000 cps.
When a rubber composition according to the present invention includes a resin composition having low viscosity in a range of 5,000 cps to less than 50,000 cps at a temperature of 25° C., the rubber composition facilitates dispersion of the raw materials and reduces the compounding time by performing functions similar to those of a process oil during a raw material compounding process and thus is economically advantageous.
Also, a resin composition according to the present invention including a petroleum resin or hydrogenated petroleum resin modified with a molecular weight regulator; and a viscosity regulator may be applied to a composition for tire tread and may resolve problems such as tire braking, fuel economy, and abrasion reduction while improving processability at the same time.
Hereinafter, various aspects and various embodiments of the present invention will be described in further detail.
As used herein, the term “petroleum resin” includes a polymer prepared by polymerizing at least one selected from C5 monomer, C5 mixed oil fraction, C9 monomer, C9 mixed oil fraction, cyclic diolefin monomer, and a linear olefin monomer. For example, the petroleum resin includes a homopolymer or a copolymer. Examples of the homopolymer of the petroleum resin may include a polymer in which a C5 monomer is polymerized, a polymer in which a C5 mixed oil fraction is polymerized, a polymer in which a C9 monomer is polymerized, a polymer in which a C9 mixed oil fraction is polymerized, a polymer in which a cyclic diolefin monomer is polymerized, and a polymer in which a linear olefin monomer is polymerized. Examples of the copolymer of the petroleum resin may include a copolymer in which two different types of C5 monomers are polymerized, a copolymer in which two different types of C9 monomers are polymerized, a copolymer in which two different types of cyclic diolefin monomers are polymerized, a copolymer in which two different types of linear olefin monomers are polymerized, a copolymer in which a C5 oil fraction and a C5 monomer are polymerized, a copolymer in which a C5 oil fraction and a C9 monomer are polymerized, a copolymer in which a C9 oil fraction and a C5 monomer are polymerized, a copolymer in which a C5 monomer and a C9 monomer are polymerized, a copolymer in which a C9 oil fraction and a C9 monomer are polymerized, a copolymer in which a C5 oil fraction and a linear olefin monomer are polymerized, a copolymer in which a C9 oil fraction and a linear olefin monomer are polymerized, a copolymer in which a C5 oil fraction and a cyclic diolefin monomer are polymerized, a copolymer in which a C9 oil fraction and a cyclic diolefin monomer are polymerized, a copolymer in which a C5 monomer and a cyclic diolefin monomer are polymerized, a copolymer in which a C9 monomer and a linear olefin monomer are polymerized, and a copolymer in which a cyclic diolefin monomer and a linear olefin monomer are polymerized.
As used herein, the term “hydrogenated petroleum resin” may refer to a petroleum resin in which at least a part of an unsaturated moiety, such as ethylene, is modified into a saturated hydrocarbon by hydrogenation among the above-described petroleum resins.
As used herein, the term “C5 (mixed) oil fraction” includes aliphatic C5 and C6, paraffins, olefins, and diolefins derived from naphtha cracking. For example, a C5 oil fraction may include pentene, isoprene, 2-methyl-2-butene, 2-methyl-2-pentene, cyclopentadiene, and piperylene, but embodiments are not limited thereto, and may include a mixture of at least two selected from C5 monomers. Also, the C5 oil fraction may be optionally alkylated.
As used herein, the term “C5 monomer” indicates any one selected from components included in the C5 (mixed) oil fraction.
As used herein, the term “C9 (mixed) oil fraction” includes C8, C9, and/or C10 olefins that boil at the atmospheric pressure and a temperature in a range of about 100° C. to about 300° C., as compositions derived from petroleum processing, for example, cracking, as is commonly understood in the art to which the present invention belongs, and may include, for example, vinyltoluene, α-methylstyrene, styrene, dicyclopentadiene, indene, trans-beta-methylstyrene, and methylindene, but embodiments are not limited thereto, and the (mixed) oil fraction includes all mixtures of at least two selected from C9 monomers. Also, the C9 oil fraction may be optionally alkylated. For example, the C9 oil fraction in the present invention may include vinyltoluene, indene, styrene, dicyclopentadiene, and alkylated derivatives of these components, such as α-methylstyrene, methylindene, and the like.
As used herein, the term “C9 monomer” indicates any one selected from components included in the C9 oil fraction.
As used herein, the term “olefin” includes an unsaturated compound including at least one ethylenically unsaturated (C═C) bond. For example, an olefin may include a linear olefin, a cyclic olefin, or an α-olefin, but embodiments are not limited thereto.
As used herein, the term “cyclic diolefin” includes a cyclic unsaturated compound including two C═C bonds. For example, a cyclic diolefin may include, but not limited to, dicyclopentadiene, tricyclopentadiene, and the like.
One aspect of the present invention is related to a method of preparing a resin composition, the method including performing polymerization by adding a polymerization catalyst and/or heat to a solution including at least one selected from a C5 monomer, a C5 mixed oil fraction, a C9 monomer, a C9 mixed oil fraction, a cyclic diolefin monomer, and a linear olefin monomer; and a molecular weight regulator to obtain a polymerization product, wherein a viscosity of the resin composition at a temperature of 25° C. is in a range of 5,000 cps to less than 50,000 cps.
According to an embodiment, the solution may further include a viscosity regulator. In this regard, a viscosity of the polymerization product may be easily controlled.
Since the viscosity regulator does not participate formation of a structure of a polymer, which is a product but serves as a regulator that controls viscosities of reactants and products, a polymerization product according to the present invention prepared by performing polymerization by adding a polymerization catalyst and/or heat to a solution including at least one selected from a C5 monomer, a C5 mixed oil fraction, a C9 monomer, a C9 mixed oil fraction, a cyclic diolefin monomer, and a linear olefin monomer; a molecular weight regulator; and a viscosity regulator may be a mixture of a modified polymer and a viscosity regulator.
According to an embodiment, the method may further include hydrogenating the petroleum resin in the presence of a catalyst to modify the petroleum resin into a hydrogenated petroleum resin.
The catalyst used in the hydrogenating may be a hydrogenation catalyst commonly known in the art of a petroleum resin, and examples of the hydrogenation catalyst may be Pd, Ni, Pt, or mixtures thereof.
According to an embodiment, an amount of the molecular weight regulator may be in a range of greater than 0 parts and equal to or less than 16 parts by weight based on 100 parts by weight of the total weight of the resin composition, and an amount of the viscosity regulator may be in a range of greater than 0 parts and equal to or less than 44 parts by weight based on 100 parts by weight of the total weight of the resin composition.
For example, an amount of the molecular weight regulator may be in a range of 1 part to 10 parts by weight, 1 part to 5 parts by weight, 1 part to 4 parts by weight, 1 part to 2.5 parts by weight, or 1 part to 1.5 parts by weight.
For example, an amount of the viscosity regulator may be in a range of 5 parts to 30 parts by weight, 5 parts to 25 parts by weight, 5 parts to 20 parts by weight, or 5 parts to 14.9 parts by weight.
When the amounts of the molecular weight regulator and the viscosity regulator are within these ranges, a low-viscosity petroleum resin having good compoundability with raw rubber may be prepared. When the molecular weight regulator is not included, a petroleum resin having a high molecular weight and a high viscosity may be obtained, and when an amount of the molecular weight regulator is greater than 15 parts by weight, a viscosity may be overly decreased or a degree of polymerization may be lowered due to the excessively lowered molecular weight, which may result in a problem of low yield. Also, the viscosity regulator is added to lower a viscosity of the modified petroleum resin, which may be added as needed, but when an amount of the viscosity regulator is greater than 40 parts by weight, compatibility of the viscosity regulator with raw rubber may be decreased due to a decrease in an aromaticity ratio according to a decrease in a ratio of resin polymerization components.
According to an embodiment, a molecular weight regulator that may be used in the present invention may be a chain transfer agent, and examples of the chain transfer agent may include thiols or halocarbons such as carbon tetrachloride.
For example, the molecular weight regulator may be a thiol, i.e., an organic mercaptan-based molecular weight regulator including at least one thiol group (—SH), and examples of the organic mercaptan-based molecular weight regulator may include aliphatic mercaptans, cycloaliphatic mercaptans, or aromatic mercaptans.
The mercaptans may include 1 to 4 thiol groups per molecule, and 1 to 20 carbons, preferably 1 to 15 carbons, per thiol group.
Also, the mercaptans may further include other substituents in addition to the hydrocarbon group and thiol group, and examples of the substituents may include a hydroxyl group, a carboxylic acid group, an ether group, an ester group, a sulfide group, an amine group, and an amide group.
The mercaptans useful as molecular weight regulators in the present invention are not particularly limited as long as those are organic compounds having a thiol group, and, in particular, may be alkyl mercaptans such as ethyl mercaptan, butyl mercaptan, hexyl mercaptan, octyl mercaptan, or dodecyl mercaptan; thiol phenols such as phenyl mercaptan or benzyl mercaptan; mercaptans containing a hydroxyl group or a carboxylic acid group such as 2-mercaptoethanol, thioglycolic acid, or 3-mercaptopropionic acid; or mercaptans having two or more functional groups such as pentaerythritol tetrakis(3-mercapto) propionate; or mixtures of at least two or more selected therefrom.
Examples of such mercaptans include, but not limited to, methyl mercaptan, ethyl mercaptan, butyl mercaptan, octyl mercaptan, lauryl mercaptan, mercaptoethanol, mercaptopropanol, mercaptobutanol, mercaptoacetic acid, mercaptopropionic acid, benzyl mercaptan, phenyl mercaptan, cyclohexyl mercaptan, 1-thioglycerol, 2,2′-dimercaptodiethyl ether, 2,2′-dimercaptodipropyl ether, 2,2′-dimercaptodiisoprolpyl ether, 3,3′-dimercaptodipropyl ether, 2,2′-dimercaptodiethyl sulfide, 3,3′-dimercaptodipropyl sulfide, bis(β-mercaptoethoxy)methane, bis(β-mercaptoethylthio)methane, trimethylolpropane trithioglycolate, and pentaerythritol tetrathioglycolate.
According to an embodiment, examples of the molecular weight regulator of the present invention may include ethyl mercaptan, butyl mercaptan, hexyl mercaptan, octyl mercaptan, dodecyl mercaptan; phenyl mercaptan, benzyl mercaptan; mercaptoethanol, thiolglycolic acid, mercaptopropionic acid; and pentaerythritol tetrakis(3-mercapto)propionate.
For example, when n-dodecyl mercaptan of Formula 1, 2-mercaptoethanol of Formula 2, or a mixture thereof is used as a molecular weight regulator in the present invention, the effect of the molecular weight regulator may be maximized.
According to an embodiment a low-viscosity liquid resin having a viscosity (at 25° C.) in a range of 20 cps to 500 cps may be used as the viscosity regulator, and any liquid resin having a viscosity within this range may be used without particular limitation as a viscosity regulator for a resin composition according to an embodiment of the present invention.
For example, the low-viscosity liquid resin may be selected from hydrogenated dicyclopentadiene (DCPD)-C9 copolymer resins, hydrogenated DCPD resins, and mixtures thereof.
Here, the hydrogenated DCPD-C9 copolymer resin refer to a white thermoplastic resin obtained by polymerization and hydrogenation of DCPD, and as the hydrogenated DCPD-C9 copolymer resin, a commercial resin such as SUKOREZ® resin may be used.
For example, when the hydrogenated DCPD-C9 copolymer resin having the following structure is used as a viscosity regulator, the effect of viscosity control and improvement of air-permeation resistance may be maximized.
According to an embodiment, one selected from a Lewis acid catalyst, a halohydric acid, AlCl3, BF3, and mixtures of at least two therefrom may be used as the polymerization catalyst.
Preferably, a Lewis acid catalyst selected from AlCl3, BF3, SnCl4, TiCl4, AgClO4, I2, and mixtures of at least two therefrom may be used as the polymerization catalyst.
According to an embodiment, the adding of heat may be performed by increasing a temperature to 100° C. to 300° C.
One aspect the present invention is related to a resin composition including a modified petroleum resin having a structure in which a molecular weight regulator is bonded to at least one terminus of both terminuses of an at least partially hydrogenated or non-hydrogenated petroleum resin; and a viscosity regulator, wherein a viscosity of the resin composition at a temperature of 25° C. is in a range of 5,000 cps to less than 50,000 cps.
According to an embodiment, the modified petroleum resin is prepared by polymerizing at least one selected from the C5 monomer, C5 mixed oil fraction, C9 monomer, C9 mixed oil fraction, cyclic diolefin monomer, and linear olefin monomer. The modified petroleum resin is at least partially hydrogenated or non-hydrogenated petroleum resin modified by the molecular weight regulator. The modified petroleum resin has excellent compatibility and compoundability with rubber. Also, the modified petroleum resin may be compatibilized in an amorphous region of the polymer to form a film, and thus processability and air-permeable resistance may further improve. On the other hand, when the terminus is not modified using the molecular weight regulator, a number average molecular weight and a glass transition temperature of modified petroleum resin may increase, and thus compatibility of the modified petroleum resin with rubber may decrease, which may result in a problem of difficult compounding. As a result, processibility and performance of the final product may be deteriorated.
According to an embodiment, the modified petroleum resin has a structure in which at least one selected from the C5 monomer, C5 mixed oil fraction, C9 monomer, C9 mixed oil fraction, cyclic diolefin monomer, and linear olefin monomer is polymerized by addition polymerization or chain polymerization, and a structure in which the molecular weight regulator is bonded to at least one terminus of both terminuses of an at least partially hydrogenated or non-hydrogenated.
For example, the petroleum resin may include at least one unit structure derived from a C9 mixed oil fraction or a repetition unit derived from a C9 mixed oil fraction.
According to an embodiment, examples of the unit structure derived from a C9 mixed oil fraction may include vinyltoluene, α-methylstyrene, styrene, dicyclopentadiene, indene, and methylindene.
According to an embodiment, the petroleum resin includes a structure to which a repetition unit of Formula 4a is bonded. For example, the petroleum resin may include the following structure formed when a monomer such as styrene, α-methylstyrene, vinyltoluene, indene, methylindene, dicyclopentadiene, and α-methylstyrene or methylindene included in the C9 mixed oil fraction or an alkylated derivative monomer of these components participates in polymerization.
Formula 4a is merely an example, and thus the petroleum resin may include repetition units derived from other C5 monomers, C9 monomers, cyclic-diolefin monomers, and linear olefin monomers that are not shown in Formula 4a.
For example, the petroleum resin may be a polymer represented by the above structure, the polymer refers to a random polymer, but not limited thereto, and may include a block copolymer or an alternating copolymer.
Although not shown in the drawing, the petroleum resin may include a structure in which at least one of the repetition units shown in Formula 4a is hydrogenated.
According to another embodiment, the petroleum resin may include a structure to which the following repetition unit is bonded. For example, the petroleum resin has a structure in which one terminus of both terminuses have a double bond, and a structure in which both terminuses having a double bond is shown in Formula 4b as an example.
In this regard, the double bond located at the at least one terminus and the molecular weight regulator are bonded, and thus a petroleum resin (e.g, a polymer of a C9 monomer) modified using a molecular weight regulator is formed. The molecular weight regulator may be bonded to both the terminuses or may be bonded to any one of the two terminuses as shown in Formula 4c shown as an example.
Although not shown in the drawing, the petroleum resin may include a structure in which at least one of the repetition units shown in Formula 4b or 4c is hydrogenated.
According to an embodiment, the resin composition may have a number average molecular weight (Mn) in a range of 150 to 300, a weight average molecular weight (Mw) in a range of 300 to 500, and a Z-average molecular weight (Mz) in a range of 1000 to 2000.
When the number average molecular weight is lower than 150, the hardness of the rubber in case of the resin composition being blended with raw rubber is lowered, which may result in deterioration of the load performance of tires, whereas, when the number average molecular weight is higher than 300, the compounding processibility may be decreased. Also, due to the molecular weight in such low range, the processibility of the resin composition may be excellent, and thus the resin composition may be used as a rubber composition for tire tread in substitution of the conventional process oil. In this regard, the improvement of processibility, grip property, and abrasion resistance may be possible.
According to an embodiment, the resin composition has polarity, which provides better processibility, and has a low degree of crystallinity, and thus the resin composition may be compatibilized in an amorphous region of the polymer to form a film, and thus processability and compoundability of the resin composition may further be improved. Also, regarding the rubber composition of the present invention.
According to an embodiment, the resin composition has a viscosity at 25° C. in a range of 5,000 cps to 50,000 cps and a glass transition temperature in a range of −40° C. to −25° C.
When the glass transition temperature is lower than −40° C., the hardness of rubber in case of the resin composition being blended with raw rubber decreases too much that the load performance of tires may be deteriorated, and when the glass transition temperature is higher than −25° C., the hardness of rubber increases, which results in deterioration of cushioning performance and wet grip properties of tires.
According to an embodiment, the resin composition may further include a viscosity regulator.
According to an embodiment, an amount of the viscosity regulator may be in a range of greater than 0 parts and equal to or less than 40 parts by weight based on 100 parts by weight of the resin composition.
As described above, when the modified petroleum resin according to an embodiment of the present invention further includes a viscosity regulator, the modified petroleum resin may be obtained by performing polymerization by adding a polymerization catalyst and/or heat to a solution including at least one selected from a C5 monomer, a C5 mixed oil fraction, a C9 monomer, a C9 mixed oil fraction, a cyclic diolefin monomer, and a linear olefin monomer; a molecular weight regulator; and a viscosity regulator, wherein the viscosity regulator does not participate formation of a structure of a modified petroleum resin, which is a product, but controls viscosities of reactants and products, and thus a polymerization product may be a mixture of the modified polymer and the viscosity regulator.
Descriptions of the C5 monomer, C5 mixed oil fraction, C9 monomer, C9 mixed oil fraction, cyclic diolefin monomer, and linear olefin monomer may refer to those described above, and various embodiments of the molecular weight regulator or the viscosity regulator are the same as described above.
According to an embodiment the resin composition may have a viscosity measured at a temperature of 25° C. in a range of 5,000 cps to 15,000 cps and an aromaticity in a range of 15% to 50%, for example, 24% to 47% or 30% to 40%.
When the aromaticity of the resin composition is within these ranges, the compatibility of the resin composition with raw rubber is excellent which may be used in tire tread requiring excellent grip and durability and in a coating composition that requires excellent coating properties and weather resistance, but the use is not limited thereto.
One aspect of the present invention is related to a rubber composition including raw rubber; and a resin composition according to one or more embodiments of the present invention.
According to an embodiment, the rubber composition may further include at least one selected from raw rubber, a reinforcing agent, a silane coupling agent, a vulcanization agent, and a vulcanization accelerator, in addition to the modified petroleum resin and the viscosity regulator.
The raw rubber may include natural rubber having an olefinic double bond, synthetic rubber having an olefinic double bond, or a combination thereof.
The raw rubber is not particularly limited as long as it is any rubber having an olefinic double bond (a carbon-carbon double bond), and natural rubber, synthetic rubber, or a mixture thereof may be used.
For example, the raw rubber may include at least one selected from the group consisting of natural rubber, butadiene rubber, nitrile rubber, silicone rubber, isoprene rubber, styrene-butadiene rubber (SBR), isoprene-butadiene rubber, styrene-isoprene-butadiene rubber, acrylonitrile-butadiene rubber (NBR), ethylene-propylene-diene rubber, halogenated butyl rubber, halogenated isoprene rubber, halogenated isobutylene copolymer, chloroprene rubber, butyl rubber, and halogenated isobutylene-p-methylstyrene rubber.
The reinforcing agent may include carbon black and silica.
When the rubber composition includes carbon black, effects such improvement of abrasion resistance, improvement of rotational resistance properties, and prevention of cracks or cracks due to ultraviolet rays (prevention of UV-deterioration) may be obtained. Carbon black used in the present invention is not particularly limited, and any material commonly used as carbon black in the art may be used.
According to an embodiment, examples of the carbon black may include furnace black, acetylene black, thermal black, channel black, graphite, or a combination thereof.
For example, physical properties such as a particle diameter, a pore volume, or a specific surface area of carbon black are not particularly limited, and various carbon blacks such as SAF, ISAF, HAF, FEF, GPF, SRF (all of which are abbreviations for carbon black classified as ASTM standard D-1765-82a in the United States) which are used in the conventional rubber industry may be used.
In addition, the silica used as a reinforcing agent for rubber may be used without particular limitation, and examples the silica may include dry white carbon, wet white carbon, synthetic silicate white carbon, colloidal silica, and precipitated silica. Although a specific surface area of the silica is not particularly limited, the specific surface area may be generally in a range of 40 m2/g to 600 m2/g, for example, 70 m2/g to 300 m2/g, and a primary particle diameter of the silica may be in a range of 10 nm to 1000 nm. The examples of the silica may be used alone or may be used as a combination of at least two thereof.
Examples of the reinforcing agent may include powders of minerals such as clay and talc; carbonates such as magnesium carbonate and calcium carbonate; and alumina hydrates such as aluminum hydroxide, in addition to the carbon black and silica, may be used.
According to an embodiment, the silane coupling agent is used to compound silica, wherein examples of the silane coupling agent may include vinyltrichlorosilane, vinyltriethoxysilane, vinyltris(β-methoxy-ethoxy)silane, β-(3,4-epoxycyclohexyl)-ethyltrimethoxysilane, 3-chloropropyltrimethoxysilane, 3-chloropropyltriethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyltriethoxysilane, bis(3-(triethoxysilyl)propyl)disulfide, bis(3-triethoxysilylpropyl)trisulfide, bis(3-(triethoxysilyl)propyl)tetrasulfide, bis(2-triethoxysilylethyl)tetrasulfide, bis(3-trimethoxysilylpropyl)tetrasulfide, bis(2-trimethoxysilylethyl)tetrasulfide, 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyltriethoxysilane, 2-mercaptoethyltrimethoxysilane, 2-mercaptoethyltriethoxysilane, 3-trimethoxysilylpropyl-N, N-dimethylthiocarbamoyltetrasulfide, 3-triethoxysilylpropyl-N, N-dimethylthiocarbamoyltetrasulfide, 2-triethoxysilylethyl-N, N-dimethylthiocarbamoyltetrasulfide, 3-trimethoxysilylpropylbenzothiazolyltetrasulfide, 3-triethoxysilylpropylbenzolyltetrasulfide, 3-triethoxysilylpropylmethacrylate monosulfide, 3-trimethoxysilylpropylmethacrylate monosulfide, bis(3-diethoxymethylsilylpropyl)tetrasulfide, 3-mercaptopropyldimethoxymethylsilane, dimethoxymethylsilylpropyl-N, N-dimethylthiocarbamoyl tetrasulfide, dimethoxymethylsilylpropylbenzothiazolyltetrasulfide, or a combination thereof. For example, the silane coupling agent may include bis(3-(triethoxysilyl)propyl)tetrasulfide.
The crosslinking agent may be any material commonly used in crosslinking of rubber, and may be appropriately selected according to the rubber component and the isobutylene-based polymer.
According to an embodiment, examples of the crosslinking agent may include sulfur crosslinking agents such as sulfur, morpholine disulfide, and alkylphenol disulfide; and organic peroxide crosslinking agents such as cyclohexanone peroxide, methylacetoacetate peroxide, tert-butyl peroxyisobutylate, tert-butyl peroxybenzoate, benzoyl peroxide, lauroyl peroxide, dicumyl peroxide, di-tert-butyl peroxide, and 1,3-bis(tert-butylperoxyisopropyl)benzene.
The crosslinking agent and the rubber composition for tire tread according to the present invention may include a vulcanization accelerator and a vulcanizing agent.
According to an embodiment, the vulcanization accelerator and vulcanizing agent are not particularly limited, and may be appropriately selected and used depending on the rubber component, the isobutylene polymer, and the crosslinking agent contained in the rubber composition. Herein, “vulcanization” indicates crosslinking via at least one sulfur atom.
Examples of the vulcanization accelerator may include thiuram-based accelerators such as tetramethylthiuram monosulfide, tetramethylthiuram disulfide, and tetraethylthiuram disulfide; thiazole accelerators such as 2-mercaptobenzothiazole and dibenzothiazyldisulfide; sulfenamide accelerators such as N-cyclohexyl benzothiazylsulfenamide and N-oxydiethylene-2-benzothiazolylsulfenamide; aldehyde-amine accelerators such as n-butylaldehyde-aniline condensate and butyraldehyde-monobutylamine condensate; aldehyde-ammonia-based accelerators such as hexamethylenetetramine; and thiourea accelerators such as thiocarbanilide. When the vulcanization accelerator is compounded, one type of the vulcanization accelerator may be used, or at least two selected from the examples of the vulcanization accelerator may be used in combination.
Examples of the vulcanization agent may include metal oxides such as zinc oxide (zincification) and magnesium oxide; metal hydroxides such as calcium hydroxide; metal carbonates such as zinc carbonate and basic zinc carbonate; fatty acids such as stearic acid and oleic acid; aliphatic metal salts such as zinc stearate and magnesium stearate; amines such as n-butylamine and dicyclohexylamine; ethylene dimethacrylate; diallyl phthalate; N,N-m-phenylenedimaleimide; triallyl isocyanurate; and trimethylolpropane trimethacrylate. When the vulcanization agent is compounded, one type of the vulcanization agent may be used, or at least two selected from the examples of the vulcanization agent may be used in combination.
In addition, the rubber composition according to the present invention may include various additives used in the field of rubber industry, for example, one or at least two selected from an anti-aging agent, a vulcanization retarder, a peptizing agent, a process oil, and a plasticizer.
Moreover, the present invention provides a rubber molded article that is prepared using the rubber composition.
The rubber molded article according to an embodiment of the present invention may be a tire. For example, the rubber molded article may be a tire tread. The tire tread is prepared into a tire through a known method by selecting an appropriate compounding ratio of raw materials in consideration of the use and physical properties of the tire.
According to an embodiment, the rubber composition according to the present invention may be prepared by mixing each of the above components using a mixer such as a plastomill, a Banbury mixer, a roll, or an internal mixer. In particular, it is preferable to mix components other than the crosslinking agent and the vulcanization accelerator among the above components, and then to add the crosslinking agent and the vulcanization accelerator to the obtained mixture, followed by further mixing.
The rubber composition thus prepared using the method may be used as a material for constituting a tread portion (and a cap portion including a tread portion) which comes into contact with the road surface. According to the preparation method, the rubber composition is extruded according to the shape of the tire to be formed (particularly, the shape of the tread) and molded by a conventional method on a tire molding machine to produce an un-crosslinked molded body for tire. A tire tread is produced by heating and pressing the un-crosslinked molded body for tire, for example, in a vulcanizer, and a desired tire can be manufactured by assembling the obtained tire tread and other parts.
The tire thus manufactured is excellent in mechanical properties (hardness, tensile strength, modulus, etc.), chip and cut resistance, and adhesion performance to be possessed as a tire. Particularly, the manufactured tire has a high gripping property (wet) and thus is excellent in the driving stability of a vehicle, the traction property of the brake, and the relatively low rolling resistance, thereby realizing low fuel cost of the vehicle.
Accordingly, the composition for the tire tread of the present invention is suitable as a composition for obtaining a tread of the tire such as a low fuel cost tire and a high-performance tire.
One aspect of the present invention is related to a coating composition including a base resin; and the resin composition according to one or more embodiments of the present invention.
According to an embodiment, the coating composition may include a curing agent, a curing accelerator, a paint, an additive, and a solvent in addition to the base resin and the resin composition.
The coating composition may not include a plasticizer according to the use of a low-viscosity resin composition.
According to an embodiment, the base resin may include an epoxy-based resin.
According to an embodiment, the curing agent may include a thermally curing agent, a light curing agent, or a UV curing agent commonly known in the art and may be appropriately selected therefrom according to the use.
According to an embodiment, the curing accelerator is added to control a curing rate of the curing agent and includes a sulfonic acid curing catalyst or a carbamate curing catalyst, wherein the curing accelerator may be appropriately selected from curing accelerators commonly known in the art as needed.
According to an embodiment, the paint is added to provide color or to increase whiteness to the coating composition and may include an inorganic paint such as titanium dioxide, but embodiments are not limited thereto, and any paint commonly known in the art may be appropriately selected and used. For example, the resin composition according to an embodiment of the present invention may reduce an added amount of the paint due to the Gardner chromaticity of 11 or less, for example in a range of 1 or greater to 11 or less, and thus the economic efficiency is improved.
According to an embodiment, the additives may include all components that may be compounded to a coating material, except a curing agent, a curing accelerator, a paint, and a solvent. For example, the additives may include a surface modifier, a light stabilizer, a weather resistance additive, a preservative, an appearance regulator, an antifoaming agent, a leveling agent, or a combination thereof. These additives may be appropriately selected among materials commonly used in the art.
According to an embodiment, the solvent may be selected from solvents having good miscibility with coating raw materials, and, for example, an organic solvent may be used.
The raw materials compounded with the coating composition described above may be appropriately compounded referring to the common composition in consideration of the purpose of use of one of ordinary skill in the art or the desired viscosity and color.
Hereinafter, the present invention will be described in further detail with reference to the following Examples which are set forth for the purpose of illustration, and are not to be construed as abridging or limiting the scope of the present invention. In addition, based on the disclosure of the present invention including the following Examples, it is obvious that a person of ordinary skill in the art may readily perform a modification or revision of the present invention.
Also, the experimental data provided herein are only representative experimental results of Examples and Comparative Examples, and the effect of each of various embodiments of the present invention not definitely provided in the following will be described in detail at the corresponding part.
83.86 parts by weight of a purified C9 oil fraction (available from YNCC), 14.80 parts by weight of a viscosity regulator, LP-A180 (available from Kolon Industries), and 1.34 parts by weight of a molecular weight regulator, n-dodecyl mercaptan, were mixed, 0.21 parts by weight of a polymerization catalyst, BF3, was added thereto, and polymerization of the mixture was performed at 180° C. for 2 hours. Unreacted reactants were removed from the polymerized product after completion of the polymerization through a degassing process, and thus a resin composition was prepared.
Resin compositions were prepared in the same manner as in Example 1, except that amounts of the purified C9 oil fraction, viscosity regulator, and molecular weight regulator were controlled to be those shown in Table 1.
A viscosity meter available from Brookfield was used. Spindle No. 27 was used, and 10.5 g of the resin compositions prepared in Examples 1 and 2 and Comparative Examples 1 to 3 were added as samples in a chamber. After having 30 minutes of stabilizing time at 25° C., viscosity values at which Torque had a value of 50% were recorded in Table 1 by controlling the stirring-shaft RPM value.
The color measurement was performed using ASTM D1544 on the resin compositions prepared in Examples 1 and 2 and Comparative Examples 1 to 3. In particular, the resin compositions were added to rectangular quartz cells (having a width of 20 mm, a length of 40 mm, and a path length of 10 mm. The cells were equipped in the PFX195 COLORMETER to measure the Gardner color, and the results are shown in Table 1.
Aromaticities of the resin compositions prepared in Examples 1 and 2 and Comparative Examples 1 to 3 were confirmed through the NMR analysis. The results are as shown in Table 1.
Weight average molecular weights (Mw), number average molecular weights (Mn), Z-average molecular weights (Mz), and dispersion degrees (MWD) in terms of polystyrene of the resin compositions prepared in Examples 1 and 2 and Comparative Examples 1 to 3 were obtained using gel permeation chromatography (model name: HP-1100, available from Hewlett-Packard Co., Ltd.). The polymer to be measured was dissolved in tetrahydrofuran to a concentration of 4000 ppm, and 100 μl of the sample was injected into the GPC. A mobile phase of the GPC was tetrahydrofuran, which was flowed at a flow rate of 1.0 mL/minute, and the analysis was performed at 30° C. The column was prepared by connecting three Plgel (1,000+500+100 Å) manufactured by Agilent in series. A refractive index (RI) detector (HP-1047A, available from Hewlett-Packard) was used as a detector measuring at 30° C. The results are shown in Table 2.
As shown in Tables 1 and 2, it was confirmed that Examples including the molecular weight regulator easily satisfied proper viscosity ranges, Gardner colors, and molecular weight ranges.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2020-0156934 | Nov 2020 | KR | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/KR2021/014943 | 10/22/2021 | WO |
