The present invention relates to a resin knockdown house adapted to be assembled from a plurality of resin segment pieces to form a living space inside thereof.
Heretofore, there has been known a bungalow made of wood as a conventional outdoor type accommodation. However, a bungalow made of wood not only incurs high construction cost but also takes several days for construction. Although there is available a tent type accommodation, it has poor durability and lacks expensive looking and the site for installing it is limited.
Under the circumstances, the inventor of the present invention has proposed a knockdown dome adapted to be assembled from a plurality of dome segments made of foamed polystyrene as a construction material to form a semispherical space therein (see Patent Document 1). This realizes outdoor accommodations, housing, and so on that can be constructed in a short period of time and at low cost.
Patent Document 1: Pamphlet of International Publication No. WO01/44593.
Since the knockdown house described in Patent Document 1 above is in the form of a dome, it has sufficient strength in itself. However, taking into consideration of much deposited snow or the like, it is desirable to make it stronger. Further, since the knockdown house described in Patent Document 1 above is assembled from foamed polystyrene alone, there has been room for improvement to make the assembly easier.
The resin knockdown house according to the present invention includes: a plurality of segment pieces made of a resin provided with a recess on each end face; a pair of opposing recesses in any two adjacent segment pieces out of the plurality of segment pieces defining a closed space; and a plurality of reinforcing members each adapted to be accommodated in the closed space to join the adjacent segment pieces to each other. The resin knockdown house is adapted to be assembled to define a living space inside thereof.
It is preferred that the segment pieces are each in the form of a tetragon and each side of the tetragon is provided with the recess to accommodate the reinforcing member.
The reinforcing member includes a plurality of main reinforcing members extending in a plumb-bob vertical cross-section; and a plurality of subsidiary reinforcing members extending in a direction substantially perpendicular to the main reinforcing members. The plurality of main reinforcing members are connected with each other through the subsidiary reinforcing members. This construction is effective in increasing the strength.
In this case, when the main reinforcing members include each an H-profiled steel bar and the subsidiary reinforcing members include each a hollow members the house can be constructed at low cost. When the subsidiary reinforcing members have each a substantially Z-shaped cross-section, invasion of rain water can be prevented.
Joint members each having an H-shaped cross-section may be provided at intervals on upper and lower joint surfaces of the segment pieces to join the upper and lower segment pieces.
The segment pieces may be configured to define the inner space in the house to have a substantially rectangular parallelepiped form or a substantially semispherical form.
A plurality of the resin knockdown houses may be joined such that the resulting house has therein living spaces communicating with each other.
The segment pieces may be made of foamed polystyrene as a construction material.
According to the present invention, since opposing end faces of two adjacent segment pieces made of a resin are each provided with a recess so as to define a closed space. A reinforcing member is accommodated in the closed space defined by these recesses and then the segment pieces are bonded. This construction allows the segment pieces to cover the reinforcing member all around its periphery. With this construction, the reinforcing member is thermally insulated to prevent cracks on the surface of the house and also prevent rust and corrosion on the reinforcing member. Further, as compared with the case in which the house with foamed polystyrene alone, the performance of assembly is improved.
a) is a plan view showing a modification of the side wall and
a) to (f) is a diagram illustrating the procedure of assembling the resin knockdown house according to the second embodiment of the present invention (part two);
a) is a plan view illustrating an example in which the rectangular parallelepiped house in
Hereinafter, the resin knockdown house according to the first embodiment of the present invention is explained with reference to
The side wall 10 includes a plurality of segment pieces 11A and 11B (which may in some cases be generically represented by reference numeral 11 in the following description) segmented in the direction of height and in the direction to front and rear, respectively, into a substantially rectangular form, a window section 12, and a door section 13. Front and rear end surfaces and upper and lower end faces of the segment piece 11 are connected with opposing front and rear end faces and upper and lower end faces of an adjacent segment piece 11 and with frames of the window section 12 and of the door section 13, respectively.
The roof 20 includes a plurality of segment pieces 21A, 21B, and 21C (which may in some cases be generically represented by reference numeral 21 in the following description) segmented in the direction to front and rear and in the direction to right and left, respectively, into a substantially rectangular form rounded in the direction to right and left. Front and rear end faces and right and left end faces of the segment piece 21 are connected with opposing front and rear end faces and right and left end faces of an adjacent segment piece 21. Then, the roof 20 is connected with an upper part of the side wall 10 to form the house. Note that the roof 20 extends outward to right and left over the side wall 10 to form eaves (see
To the front of the house is attached a side wall 30 that includes a frame made of iron, aluminum, wood or the like and a window glass-fitted entrance section 31 therein. The front face of the house is blocked by the side wall 30. To the upper part and the right and left sides of the side wall 30 are attached eaves 35 assembled from a plurality of segment pieces 36, so that the three sides of the entrance section 31 are surrounded by the eaves 35. The shape of the entrance section 31 is not limited to one shown in the figure but may be window-like or in the form of a counter in a shop. Note that the sizes of the segment pieces 11, 21, and 36 are determined taking into consideration their transportability and assemblability. The number of the segment pieces 11, 21, and 36 differs depending on the size of the house to be constructed. Therefore, the numbers of segmentation of the side wall 10 and of the roof 20 are not limited to those illustrated in the figure.
The segment pieces 11, 21, and 36 are made of foamed polystyrene having a blowing ratio of 1 to 90 folds and a thickness on the order of 10 to 30 cm. For example, for land areas where they have at most about 80 cm of deposited snow, segment pieces made of foamed polystyrene having a blowing ratio of 20 folds and a thickness of 20 cm may be used. Note that in order to obtain the same strength, a segment piece of foamed polystyrene having a greater blowing ratio must have a greater thickness. On the other hand, in land areas where it is unnecessary to take into consideration accumulation of snow, the foamed polystyrene may have a blowing ratio of more than 20 folds or a reduced thickness as small as 20 cm or less. On the contrary, in land areas in which they have deposited snow in a depth of 1 m or more, the foamed polystyrene must have a blowing ratio of 20 folds or less or an increased thickness to secure its strength.
Although the rectangular parallelepiped house 100 is self-sustainable by joining of the plurality of segment pieces 11 and 21 with each other alone, in the present embodiment, steel beams or the like as reinforcing members are incorporated in each joint section of the segment pieces 11 and 21 in order to increase the strength of the house. Hereinafter, explanation is made on this point.
As shown in
A front half and a rear half of the H-profiled steel bar 40 are accommodated in the recesses 11a and 11a of each of the segment pieces 11 and 11, respectively, and contact surfaces of the opposing segment pieces 11 and 11 are bonded to each other with an adhesive. On the other hand, a front half and a rear half of the H-profiled steel bar 41 are accommodated in the recesses 21a and 21a of each of the segment pieces 21 and 21, respectively, and contact surfaces of the opposing segment pieces 21 and 21 are bonded to each other with an adhesive. With this construction, the H-profiled steel bars 40 and 41 are accommodated in respective closed spaces defined by the recesses 11a on the contact surface of the segment pieces 11 and by the recesses 21a on the contact surface of the segment pieces 21, respectively, and peripheries of the H-profiled steel bars 40 and 41 are completely covered by the segment pieces 11 and segment pieces 21, respectively. Note that portions that are open to the atmosphere may be present as far as rust, corrosion and dew formation of metallic members are inhibited and durability and interior comfort of the house are not damaged. That is, the H-profiled steel bars 40 and 41 may be covered in a substantial manner. However, it is preferred that the H-profiled steel bars 40 and 41 are completely covered as shown in
On the other hand, as shown in
The joint pipe 42 includes a pipe 42a and the joint pipe 42a has a flange section 42b on both ends thereof as shown in
As shown in
The upper end face of the segment piece 11B and the lower end face of the segment piece 21A are each provided with recesses 11c and 21b, respectively, corresponding to the shape of the corner pipe 43 in the stage of their molding. The upper and lower pipes 43a and 43a of the corner pipe 43 are accommodated in the recesses 11c and 21b, respectively, and contact surfaces of the segment pieces 11B and 21A are bonded with an adhesive. As a result, the corner pipe 43 is accommodated in a closed space defined in the contact surface of the segment pieces 11A and 21A by the recesses 11c and 21b, the periphery of the corner pipe 43 is completely covered by the segment pieces 11A and 21A.
The right and left end faces of the segment pieces 21A and 21B are each provided with recesses 21c, respectively, corresponding to the shape of the joint pipe 42 in the stage of their molding. A left half and a right half of the joint pipe 42 of are accommodated in the recesses 21c of the segment pieces 21A and 21B, respectively, and contact surfaces of the opposing segment pieces 21A and 21B are bonded with an adhesive. With this construction, the joint pipe 42 is accommodated in a closed space defined in the contact surfaces of the segment pieces 21A and 21B by the recesses 21c, the periphery of the joint pipe 42 is completely covered by the segment pieces 21A and 21B.
The flange section 42b of the joint pipe 42 is perpendicularly connected with the H-profiled steel bar 40 as shown in
As shown in
As shown in
Note that since the pipes 42 and 43 are not attached to the front sides of the H-profiled steel bars 40 and 41 that are installed in the front of the house, the H-profiled steel bars 40 and 41 in the front are provided with threaded holes instead of holes 40b and 41b, respectively, and the pipes 42 and 43 are fastened to the rear sides of the H-profiled steel bars 40 and 41, respectively, through these threaded holes.
Next, explanation is made on the procedure of assembling the resin knockdown house according to the first embodiment. First, on a foundation (not shown) of a house are set up the H-profiled steel bars 40 for the front through the angle bars 44. As mentioned above, the H-profiled steel bars 40 are each provided with a threaded hole, through which flange section 43b on one side of the corner pipe 43 is bolted to the rear side of the H-profiled steel bars 40. Further, above the H-profiled steel bars 40 is positioned the H-profiled steel bar 41, and the flange section 43b on the other side of the corner pipe 43 and the H-profiled steel bar 41 are bolted to connect the H-profiled steel bars 40 and 41 to each other through the corner pipe 43. Then, the joint pipes 42 are bolted to the rear sides of the H-profiled steel bars 40 and 41, respectively.
After the pipes 42 and 43 are connected with the H-profiled steel bars 40 and 41, the segment piece 11A is inserted between the pipe 42 and the angle bar 44 from behind while fitting the recess 11b in the lower segment piece 11A with the pipe 42 and the recess 11d with the angle bar 44. Then, the recess 11a in front of the segment piece 11A is fitted with the protrusion 40c on the rear side of the H-profiled steel bar 40 (see
Then, the segment piece 11B is inserted between the pipes 42 and 43 from behind while fitting the recess b in the upper segment piece 11B with the pipe 42 and the recess 42c with the pipe 43. On this occasion, the recess 11a in the front of the segment piece 11B is fitted with the protrusion 40c on the rear side of the H-profiled steel bar 40. Further, the segment piece 21A is inserted between the corner pipe 43 and the joint pipe 42 in the ceiling section from behind while fitting the recess 21b in the segment piece 21A with the corner pipe 43 and the recess 21c with the joint pipe 42 in the ceiling section.
Similarly, the segment piece 21B is inserted between the pair of joint pipes 42 in the ceiling section from behind and the segment piece 21C is inserted between the joint pipe 42 in the ceiling section and the corner pipe 43 from behind. Then, the respective protrusions of the H-profiled steel bars 40 and 41 are fitted in the recesses 40a and 41a in the fitted segment pieces 11 and 21 from behind. As a result, all around the peripheries of the segment pieces 11 and 21 are surrounded by the H-profiled steel bars 40 and 41 and by the pipes 42 and 43, respectively.
Then, as shown in
When the side wall 10 and the roof 20 are assembled, a side wall 30 is attached to the front of the house. In this state, the protrusions 40c and 41c on the fronts of the H-profiled steel bars 40 and 41, respectively, are exposed. Accordingly, the side wall 30 is configured to fit opposing right and left inner sides of the protrusions 40c and the lower face of the protrusion 41c, and the frame of the side wall 30 is fixed to the H-profiled steel bars 40 and 41 as well as to the foundation through bolts or the like. Note that the frame of the side wall 30 may be made of foamed polystyrene. In this case, the side wall 30 is bonded and fixed to the respective front end faces of the segment pieces 11 and 21.
Then, a recess in the eaves 35 is fitted with the protrusions 40c and 41c of the H-profiled steel bars 40 and 41 on the front from before to cover the H-profiled steel bars 40 and 41 by the segment piece 36 and the segment pieces 11 and 21 on the front and then bond the segment piece 36 to the segment pieces 11 and 21. Similarly, the side wall 30 is attached to the rear side of the house. Finally, in order to improve fire resistance, fire retardance, weather resistance, water resistance, wound resistance, and sound insulation, there is coated on an outer surface of the house a coating material such as a resin concrete, which includes concrete and a polymer blended therein, thus completing the operation of assembly. Note that in order to increase bondability of the resin concrete, it is preferred that the house has a rough surface, and hence the surfaces of the segment pieces 11, 21, and 36 are formed uneven. In this case, the shape of the uneven portion is selected so as to be most suitable for improving the bondability between the resin concrete and the foamed polystyrene, such as, circle, tetragon, polygons such as pentagon or more and star polygons.
According to the first embodiment detailed above, the following advantages are obtained.
(1) Since the plurality of segment pieces 11 and 21 made of foamed polystyrene as a construction material are joined via the H-profiled steel bars 40 and 41 as well as via the pipes 42 and 43 to form a substantially rectangular parallelepiped knockdown house, the strength of the house in whole can be increased. As a result, the house can sufficiently endure pressures due to much deposited snow, falling objects and so on.
(2) The front and rear end faces of the segment pieces 11 and 21 are provided with recesses 11a and 21a, respectively, on end faces in the direction to front and rear. The recesses 11a and 21a define closed spaces in contact surfaces in the direction to front and rear between the segment pieces 11 and between the segment pieces 21, respectively. These closed spaces are configured to accommodate therein the H-profiled steel bars 40 and 41, respectively. With this construction, the peripheries of the H-profiled steel bars 40 and 41 are completely or substantially completely covered by the segment pieces 11 and 11 and by the segment pieces 21 and 21, respectively, so that the H-profiled steel bars 40 and 41 are thermally insulated by the segment pieces 11 and 21, respectively. As a result, thermal expansion and thermal contraction of the H-profiled steel bars 40 and 41 are inhibited, so that cracks on the surface of the house and peeling of a surface layer of the coating material or the like can be prevented. Further rust, corrosion, and dew formation of the H-profiled steel bars 40 and 41 can be prevented.
(3) The end faces of the segment piece 11 in the direction to top and bottom and the end faces of the segment piece 21 in the direction to right and left are each provided with the recess 11b and the recess 21c, respectively, by which closed spaces are defined in contact surfaces between the segment pieces 11 and between the segment pieces 21, respectively. These closed spaces are configured to accommodate the joint pipes 42. Further, the joint end faces of the segment piece 11B and segment piece 21A are provided with recesses 11c and 21c, respectively, by which closed spaces are defined in contact surfaces between the segment pieces 11B and between the segment pieces 21A, respectively. These closed spaces are configured to accommodate the corner pipes 43, respectively. With this construction, the joint pipes 42 and the corner pipes 43 are thermally insulated by the segment pieces 11 and 21, so that cracks on the surface of the house and peeling of surface layers such as the coating material as well as rust, corrosion, and dew formation of the H-profiled steel bars 40 and 41 can be prevented.
(4) Since the H-profiled steel bars 40 and 41 as well as the pipes 42 and 43 are accommodated in the recesses 11a, 11b, 11c, 21a, and 21b, the surface of the house can be made smooth, thus providing an acceptable visual quality. The operation of applying the coating material on the surface of the house can be performed with ease.
(5) Since the ends of the segment pieces 11 and 21 are provided with recesses 11a, 11b, and 11c and with recesses 21a and 21b, respectively, and the segment pieces 11 and 21 are fitted with the H-profiled steel bars 40 and 41, respectively, and with the pipes 42 and 43, respectively, to surround the segment pieces 11 and 21 in four directions, the strength of the house is increased and attachment of the segment pieces 11 and 21 becomes easier than ever, so that the assemblability of the house is increased. Therefore, the house can be assembled by laymen having no specialist knowledge or skill in architecture and related fields.
(6) Since the H-profiled steel bars 40 and 41 are bolted to pipes 42 and 43, the house in whole is covered by a framework assembled into a lattice-like structure to considerably increase the strength of the house.
(7) Since the joint sections of the segment pieces 11 and 21 are provided with the H-profiled steel bars 40 and 41 and with the pipes 42 and 43, respectively, reinforcing members as strength-bearing members can be constructed at low cost.
(8) Since the H-profiled steel bars 40 and 41 are provided as main reinforcing members on the plumb-bob vertical cross-section and the pipes 42 and 43 are provided as subsidiary reinforcing members to connect these H-profiled steel bars, the strength of the house can be efficiently increased by combinations of reinforcing members having different strengths.
(9) Since the ends of pipes are press-formed to form the flange sections 42b, the fabrication of the joint pipes 42 can be facilitated.
(10) Since the pair of the pipes 43a are joined through the joint bar 43c to form a corner pipe 43, through which the H-profiled steel bars 40 are connected with the H-profiled steel bar 41, the strength of the house at the corners thereof can be easily increased.
(11) Since the segment pieces 11 and 21 are added in the direction to front and rear until a necessary length is reached to form the rectangular parallelepiped house 100, the length of the house in the direction to front and rear can be easily varied.
(12) Since the H-profiled steel bars 40 and 41 as well as the pipes 42 and 43 are provided in joint sections of the segment pieces 11 and 21, sufficient strength of the house can be secured even when the thicknesses of the segment pieces 11 and 21, respectively, are reduced. Further, use of the segment pieces 11 and 21 with lower profiles increases transportability thereof and assemblability of the house therewith to decrease the cost.
(13) Since the segment pieces 11 and 21 are made of foamed polystyrene as a construction material, segment pieces 11 and 21 with various shapes can be easily formed and the segment pieces 11 and 21 can be mass-produced with ease by using a mold for shaping.
Note that the side wall 30 in the front of the house can be formed by combining a plurality of segment pieces made of foamed polystyrene as a construction material. On example of such is shown in
Referring to
The dome-like house 200 includes a plurality of dome-like segment pieces 51A to 51D (in some cases in the following description, generically represented by 51) made of foamed polystyrene as a construction material, which are assembled in the circumferential direction and in the height direction. On the peripheral surface of the dome-like house 200 are provided with windows 52 and a door 53, and on the top thereof is provided with a top light (roof light window) 48 for natural lighting and ventilation. The dome-like house 200 is self-sustained only by bonding of the plurality of segment pieces 51. In the present embodiment, however, H-profiled steel bars 46 as main reinforcing members and joint pipes 47 as subsidiary reinforcing members are assembled at respective joint sections of the segment pieces 51 in order to increase the strength of the house in a similar manner to the first embodiment. Note that the joint pipes 47 are formed similarly to the joint pipes 42 in the first embodiment.
The H-profiled steel bars 46 are set up in the meridional direction from the top to the base of the house. The upper end of each of the H-profiled steel bars 46 is fitted in a recess 48a in the peripheral surface of the top light 48 and the lower ends of the H-profiled steel bars 46 are bolted to angle bars 49 arranged circumferentially on the foundation of the house. On sides of the segment piece 51 in the circumferential direction are provided with recesses 51a having a similar form to those of the recesses 11a shown in
Note that not all the peripheral joint surfaces of the segment pieces 51 are fitted with the H-profiled steel bars 46. For example, the window section 52 and the door section 53, the H-profiled steel bars 46 are omitted. In this case, as shown in
Similarly to the construction shown in
Next, explanation is made on the procedure of assembling the resin knockdown house according to the second embodiment. First, as shown in
Then, as shown in
As mentioned above, the H-profiled steel bar 46 and the segment piece 51 are alternately attached, for example, in the clockwise direction to form the dome-like house 200. In this case, assuming that the segment piece 51 to be attached last is the door section 53, the door section 53 is attached as follows. First as shown in
Then, as shown in
As mentioned above, in the second embodiment, the plurality of the segment pieces 51 and 51 made of foamed polystyrene as a construction material are connected through the H-profiled steel bars 46 and the joint pipes 47 to form the dome-like house 200. The closed space in the joint surface defined between the recesses 51a and 51b is adapted to accommodate the H-profiled steel bars 46 and the joint pipes 47. With this construction, the peripheries of the H-profiled steel bars 46 and the joint pipes 47 are completely or substantially completely covered by the segment pieces 51, so that cracks on the surface of the house and peeling of the coating material and the like can be prevented. Further rust, corrosion, and dew formation of the H-profiled steel bars 40 and 41 can be prevented. Since the ends of the segment pieces 51 are fitted with the H-profiled steel bars 46 and the joint pipes 47 to surround the segment pieces 51 in four directions, the strength of the house is increased. Since the segment pieces 51 are inserted in spaces defined by the H-profiled steel bars 46 and the joint pipes 47, attachment of the segment pieces 51 is easy to improve assemblability of the house.
In the house 100 or 200, there may be provided partition walls to divide the inside space therewith. With this construction, a plurality of houses with different intended end-usage can be formed. Further, two floors may be formed in the house to build a two-story structure.
A plurality of knockdown houses 100 and 200 may be joined with living spaces inside thereof being communicated with each other.
Note that the arrangement of individual knockdown houses is not limited to that shown in
In the above-mentioned embodiment, H-profiled steel bars 40, 41, and 46 and pipes 42, 43, and 47 as strength-bearing members are accommodated in joint surfaces of the segments 11, 21, and 51. However, reinforcing members other than H-profiled steel bars and pipes may be used as far as they can be accommodated in closed spaces defined in the joint surfaces and join the segment pieces to each other. Therefore, the shapes of the recesses provided in the joint surfaces of the segment pieces 11, 21, and 51 are not limited to those mentioned above.
Note that the dome-like house 200 has been explained above to be of a semispherical, it is not limited to a semisphere (circle in a plan view), but also a polygon in a plan view. Further, the term “semispherical” as used herein refers to figures or graphic forms that are neither “circle” nor “polygon” in a geometrically strict sense, such as a polygon with its sides being rounded to some extent or otherwise modified.
The shape of the house is not limited to rectangular parallelepiped or dome-like. For example, as shown in
Further, on the joint surfaces of the segment pieces 61 in the circumferential direction, there may be provided a reinforcing member 62 having a substantially Z-shaped cross-section as shown in
By using the segment piece 61 shown in
In the dome-like house 200 shown in
Note that in
Coating may be performed in advance in the stages of the segment pieces 11, 21, and 51 instead of coating the resin concrete after the assembly of the house. With this, one step of operation on site can be eliminated, so that the efficiency of operation is increased. A plurality of segment pieces made of a resinous material such as a reinforced plastic (FRP) as a construction material instead of foamed polystyrene may be assembled to form a knockdown house having inside living spaces such as shop spaces and various types of commercial spaces. In this case too, a layer of resin concrete or the like is provided on the surface thereof. Since FRP is inferior in sound insulating properties and heat insulating properties to the foamed polystyrene, it is preferred to spray foamed polystyrene on the inner surface and resin concrete on the resultant surface. A plurality of layers of resin concrete or the like may be provided on the surface of the house. In this case, when a layer of a weather resistant material is provided on the outermost surface of the house, its durability is increased.
The pipes (subsidiary reinforcing member) 42, 43, and 47 may be bolted substantially perpendicularly to the horizontal direction to the H-profiled steel bars (main reinforcing members) 40, 41, and 46 extending in the plumb-bob vertical cross-section in the direction to top and bottom and in the direction to right and left to form a lattice like framework of the house in whole. However, the shape of the framework is not limited thereto. In the above, although the pipes 42, 43, and 47 having a round cross-section are used as a hollow member, pipes having a square cross-section may be used as the hollow member.
The present invention may be applied to knockdown houses having spaces of various forms, such as temporary housing, simple frame houses, vacation houses, ordinary houses and so on. That is, as far as the features and functions of the present invention are realized, the present invention is not limited to the resin knockdown house according to the above-mentioned embodiment.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2005/014745 | 8/11/2005 | WO | 00 | 2/7/2008 |