The present disclosure is generally related to resistance bands, and more particularly related to a self-aligning resistance band system.
Prior art exercise equipment relies upon a variety of resistance mechanisms to provide feedback and strength training for patients, or those seeking better physical fitness. Traditionally, one such resistance mechanism can be weights, which rely upon gravity to create resistive forces. Additionally, there are other mechanisms including those that rely upon spring forces to create resistive forces. However, prior art mechanisms, such as resistance bands, tangle, or kink, causing problems, such as: (1) preventing the exercise device from functioning properly; and (2) focusing undue stress on particular areas of the equipment, causing the band to break.
It is evident that manufacturers of exercise equipment (as well as medical, orthodontic, industrial, etc. equipment) have grappled with this same issue of kinking, tangling and focused strain on the point of connection between an elastomeric band and support portions of the device. Most address the aforementioned issues by affixing metal connectors to the band and the support either directly or via a transition piece made of an alternative material. None of these strategies seen in the art functioned sufficiently to overcome the aforementioned deficiencies in the art with respect to exercise devices.
In an embodiment a resistance band is disclosed. The resistance band includes a barbell shaped band having a central body extending along a central length, the central body including at least one loop at an end of the barbell shaped band; and at least one bushing axially secured within the at least one loop, the at least one bushing formed of a low friction material, wherein the at least one bushing is able to translate relative to the loop.
In some embodiments, the barbell shaped band can be a unitary structure. The barbell shaped band can be formed of thermoplastic elastomer. The barbell shaped band can include at least two loops, respectively disposed at the ends of the barbell shaped band. The at least one bushing can be at least two bushings, and each of the at least two bushings can be disposed in a respective one of the at least two loops. The at least one bushing can be a substantially cylindrical shaped bushing or a teardrop shaped bushing. The at least one bushing can include a through hole extending therethrough. The at least one bushing can include a reinforcement rib that extends radially outward from an outer surface of the at least one bushing. The at least one bushing can be retained within the at least one loop without adhesives or chemical bonding. The resistance band can be manufactured via overmolding or separately molding the band and assembling the bushing into the band. The low friction material can be DELRIN.
In some embodiments, a bridle system is disclosed herein. The bridle system includes an upper platform including at least one upper hook extending from a first surface thereof; a lower support structure pivotally connected to the upper platform, the lower support structure including at least one lower hook extending from a second surface thereof, the first surface and the second surface face one another; and a resistance band, the resistance band including a central body extending along a central length, the central body including a first loop at a first end of the central body and a second loop at a second end of the central body; and a first bushing axially secured within the first loop and a second bushing axially secured within the second loop, the first bushing and the second bushing formed of a low friction material, wherein the first loop is disposed on the at least one upper hook and the second loop is disposed on the at least one lower hook, wherein the first bushing is able to translate relative to the first loop, and wherein the second bushing is able to translate relative to the second loop.
In some embodiments, the central body can be a barbell shaped band. The barbell shaped band can be a unitary structure. The barbell shaped band can be formed of thermoplastic elastomer. The first bushing and the second bushing can be substantially cylindrical shaped bushings or teardrop shaped bushing. The first bushing and the second bushing can each include a reinforcement rib that extends radially outward from an outer surface of the respective first bushing and second bushing. The first bushing can be retained within the first loop without adhesives or chemical bonding, and the second bushing can be retained within the second loop without adhesives or chemical bonding. The resistance band can be manufactured via overmolding or separately molding the band and assembling the bushing into the band. The low friction material can be DELRIN. The at least one upper hook and the at least one lower hook can be formed of glass-filled nylon. The resistance band can be a resistance spring.
The accompanying drawings illustrate various embodiments of systems, methods, and embodiments of various other aspects of the disclosure. Any person with ordinary skills in the art will appreciate that the illustrated element boundaries (e.g., boxes, groups of boxes, or other shapes) in the figures represent one example of the boundaries. It may be that in some examples one element may be designed as multiple elements or that multiple elements may be designed as one element. In some examples, an element shown as an internal component of one element may be implemented as an external component in another, and vice versa. Furthermore, elements may not be drawn to scale. Non-limiting and non-exhaustive descriptions are described with reference to the following drawings. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating principles.
Some embodiments of this disclosure, illustrating all its features, will now be discussed in detail. The words “comprising,” “having,” “containing,” and “including,” and other forms thereof, are intended to be equivalent in meaning and be open ended in that an item or items following any one of these words is not meant to be an exhaustive listing of such item or items or meant to be limited to only the listed item or items.
It must also be noted that as used herein and in the appended claims, the singular forms “a,” “an,” and “the” include plural references unless the context clearly dictates otherwise. Although any systems and methods similar or equivalent to those described herein can be used in the practice or testing of embodiments of the present disclosure, the preferred systems and methods are now described.
As used herein, the term “band” can mean an elastomeric cord that connects two anchor points. As used herein, the term “body” can mean the central length of the band, between the two ends. As used herein, the term “bridle” can refer to the construct that allows the loop of the band to translate, about a bushing with minimal, to no friction, as the latter is affixed to an anchor point. As used herein, the term “translate,” or “translation,” can include all relative motion, including, but not limited to rotation, pivoting, or linear motion, unless otherwise specified. As used herein, the term “bushing” can refer to a ring which surrounds an aperture within a loop; the bushing can interface with the anchor points. As used herein, the term “end” can mean the lengthwise termini of the device. As used herein, the term “loop” can mean an aperture in the end of the band, through which an anchor can be engaged.
Embodiments of the present disclosure will be described more fully hereinafter with reference to the accompanying drawings in which like numerals represent like elements throughout the several figures, and in which example embodiments are shown. Embodiments of the claims may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. The examples set forth herein are non-limiting examples and are merely examples among other possible examples.
The instant resistance devices, disclosed herein, are designed such that the resistance devices can continuously reposition themselves, at the points of attachments, during use so as to minimize stress at a joint between the resistance device and a device. One value of such a resistance device can be to distribute forces as evenly as possible, so that there will not be excessive stress on one portion of each resistance device, which can create an early failure point.
The instant disclosure is related to a band system that can include a bridle construct in either end of an elastomeric band. The bridle, or bushing, can allow continuous self-alignment of the elastomeric band with the direction of forces applied to it by virtue of the rotation in the bridle and its ability to readily slide over attachment hooks on the device, itself. Bridle constructs can allow different materials of the bridle construct to self-align so as to minimize forces continuously, even as those materials are moving in opposing directions. Such a design can have applications in many areas including headgear for horses, tethering ships, coordinating components of drilling equipment, fastening shoes, and aligning components of medical devices for orthodontic applications or suspension of internal organs, in which there is frequent movement.
In one embodiment, the bridle construct can have utility in enhancing the longevity and safety of exercise equipment, or other devices, containing elastomeric resistance bands. Such equipment is often challenged by the dynamics of forces moving between resistance bands and supporting components of the device, with which the bands connect. Friction at the joint between the band and the support structures can cause the band to tangle or kink, focusing large amounts of force in a small area of the resistance band during operation. Repeated focal forces can cause the band to wear or fracture rapidly. Existing resistance bands cannot achieve a full bridling effect and the resistance band is unable to effectively enable self-alignment of the resistance band itself. The present disclosure utilizes a novel combination of materials within the resistance band to achieve a lower friction bridle construct. In an embodiment, the lower friction bridle construct can have a coefficient of friction in the range of 0.02-0.04. For example, DELRIN (acetal homopolymer) which has low coefficient of friction can be utilized to enhance the longevity of the resistance band.
As shown in
As noted previously, the body portion 102 can include two ends 104, 106 on the distal and proximal ends of the body portion 102. The ends can be loops that are generally round. In one embodiment, the loops can have the dimensions of 0.724″ outer diameter and can be 0.250″ thick. These dimensions are provided for example only and are not intended to be limiting. The band can be formed as a unitary structure that is formed from any elastomer material, such as thermoplastic elastomer (TPE). In some embodiments the band can be formed from any one, or combination of, silicone-liquid or molded, rubber, TPE, latex, TPV, Santoprene, bungee cords, medical grade elastomeric tubing, or other elastic or plastic materials. The band can be formed via overmolding, as will be discussed below. Due to the overmolding process, the loops can be imparted with a generally V-shaped groove 108, as seen in at least
As shown in
In an alternative embodiment, as shown in
As shown in
Generally, the instant resistance band systems 300 can be highly elastic to properly stretch and provide resistance during use, e.g., exercise. For example, the material of the instant band 100 can provide for up to, 300% stretch, or more. In some embodiments, for example in cases of bands 100 having a higher resistance, the band 100 may only stretch about 50%, about 25%, or less. The difference in resistance to stretching in a band can be a function of the material property, e.g., the modulus of elasticity or the geometry of the cross section of the band 100. In some examples, the resistance of the band 100 can increase the more the band 100 is stretched. In some embodiments, this elasticity can cause a material to be “sticky” (adhesive) at times. In order to prevent or reduce the “sticky” nature of certain materials, formulations of TPE can be chosen to meet the particular strength/resistance and elongation required for this use case. Additional considerations in material selection can include good tear resistance and a nice quality feel. The band 100 can be made of other, alternative materials, including natural rubbers such as EPDM and SBR. Such rubber materials may have sufficiently low surface friction properties to not require a bushing 200 in order to move freely about the hook 402.
Similarly, the bushing component 200 can be formed of a material and in a geometry that minimizes adhesion to the band. For example, the bushing 200 can be formed of a smooth, hard, DELRIN with an ultra-thin profile and a reinforcement rib to aid in the minimization of both contact and friction between the bushing 200 and the band 100. In some embodiments, the bushing 200 can be a ball bearing assembly to allow for the loop to rotate about the hook.
The resistance band system 300 including the band 100 and the bushing 200 can be produced using an insert and an overmolding approach, as discussed above. Such an overmolding approach can simplify tooling and potentially reduce production costs. This can also prevent adhesion or chemical bonding between the band and the bushing, affording the band freedom to move away from the bushing and distribute forces when stressed. Alternatively, the bands 100 can be molded separately from the bushings 200 and the bushing 200 can be inserted after the molding of the band 100 is completed.
In one embodiment, the instant resistance bands 100 can be used in conjunction with an exercise device 400. For example, the exercise device 400 can include a set of legs 408a, 408b and a footplate 404, or upper platform. The footplate 404 can be sized, generally, to receive a user's foot, with or without footwear. In some embodiments, the footplate 404 can have a length extending perpendicular to the pivot axis P in the range of approximately 7.00 in to approximately 13 in. In some embodiments, the footplate 404 can have a width extending parallel to the pivot axis P in the range of approximately 3.00 in to approximately 7 in. For example, the footplate 404 can be dimensioned to be about 13 in by 7 in. In an alternative example, the footplate 404 can be dimensioned to be about 7 in by 3 in. In some embodiments the set of legs 408a, 408b can have a length of approximately 3 in to approximately 7 in and can have a width of approximately 3 in to approximately 7 in. In some embodiments, the width of the legs 408a, 408b can be substantially the same dimension as the width of the footplate 404. The exercise device 400 can contain eight hooks 402 that are quarter-circular, e.g., 90 degrees or more in shape and molded into the footplate 404 and the base portion 406. For example, four hooks 402 can extend from a bottom surface of the footplate 404 and four hooks can extend from a top surface of the base portion 406. The hooks 402 can be molded glass-filled nylon. In an embodiment, the hooks 402 can be molded from a nylon resin, e.g., ZYTEL, which can be a 30% glass fiber reinforced, toughened polyamide 6 resin. For example, the nylon resin, or glass-filled nylon, can have, within common manufacturing tolerances, the following material properties: 1) tensile modulus between 5600-9000 MPa; 2) Stress at break between 105-160 MPa; 3) Strain at break between 3.5-7%; 4) Flexural modulus between 5000-7800 MPa; and 5) Poisson's ratio 0.34-0.35. The aforementioned material properties are merely one example, and should not be construed as limiting.
The hooks 402 can be designed to articulate in two planes to maximize distribution of forces throughout the band 100. In the illustrated embodiment of
At either end of the exercise device 400, one band 100 can be placed on each of the two hooks 402 on the underside of the footplate 404. Each of these bands 100 can then be overextended and its respective loop 104 can be threaded over the contralateral hook on the base at that same, respective, end, as seen in the progression from
The bands 100 can be installed in the device 400 such that there is some degree of tension in each of the respective bands 100 at all times, regardless of device 400 configuration. For example, the bands 100 can maintain some degree of tension even when the device 400 is fully collapsed, which is the point when there is the smallest distance between two connected hooks 402 and the band 100 can be at a minimum deformation, or “stretch”. When the device 400 is in the collapsed configuration, the tension on the band 100 can help to hold the device closed, bringing the base and the footplate together. The tension in the band 100 can also be sufficient to ensure that the band will not fold over on itself or deviate from its position to interfere with the footplate 404 and/or base portion 406 meeting when the device is collapsed. Threading of each band 100 from the hook 402 on the footplate 404 to the contralateral hook 402 on the base, can guide the band to stow in a position within the collapsed device and can help to draw the footplate 404 and base 406 toward one another. The two bands 100 at each end of the device 400 can cross over one another in low profile securing the collapsed configuration.
As the exercise device is operated, the smooth, hard, convex circular inner surface of the bushing 200 can sweep along the smooth, hard, convex circular surface of the respective hook 402. These two parts can glide with respect one another with minimal friction to help continuously align the band, as seen in
The instant disclosure can provide for several features which can maximize safety and durability of the bands and the device on which they are being used. For example, the band 100 can be designed to require lateral overextension to disengage the loop 104, 106 from the hook 402. This overextension can enhance safety of the exercise device 400, or other device, by preventing unintentional disconnection of the band from a respective hook 402. Further, the hooks 402 on the device can be staggered such that there will be no contact between two different bands 100 during operation. This lack of contact between the bands 100 can prevent friction damage to the bands, thus extending their life and diminishing the likelihood of sudden failure. Additionally, a third safety feature can be the addition of fins 410, 412 to the underside of the footplate 404 and on the crossbar 414, as seen in
Further advantages of the instant system, or exercise device, 400 can relate to the ease of use of the instant resistance band system 300. For example, the hook 402 can be designed to smoothly and securely function with a variety of band sizes to allow the device to function with bands 100 that have a range of resistance levels and possibly a range of lengths, so that the device can be adapted to the size, strength, and range of motion of a user. In some embodiments, as shown in
It will be appreciated by those skilled in the art that changes could be made to the embodiments described above without departing from the broad inventive concept thereof. It is to be understood, therefore, that this disclosure is not limited to the particular embodiments disclosed, but it is intended to cover modifications within the spirit and scope of the subject disclosure as disclosed above.
This application claims the benefit of U.S. Provisional Application No. 63/368,917, filed Jul. 20, 2022, entitled RESISTANCE BAND SYSTEM, hereby incorporated by reference in its entirety.
Number | Date | Country | |
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63368917 | Jul 2022 | US |