This application claims the benefit of Finnish Patent Application No. 20225236, filed Mar. 16, 2022. The entire content of the above-referenced application is hereby incorporated by reference.
Various embodiments relate generally to resistive devices.
For millimeter-wave (mm) applications, like 5G and 6G radios, resistive elements that provide a very wide frequency range (beyond 30 GHz), a low temperature coefficient, and adequate power handling are essential. Discrete components with these constraints have challenges in the design of equipment operating at these frequency ranges. At these frequency ranges and at higher frequency ranges, there is insufficient space for discrete components, which perform poorly in any case, due to the associated parasitics. Parasitic inductance and capacitances are generally regarded as impediment to the network, diminishing the transfer or matching characteristics at high frequency applications. Resistive devices can be embedded in printed circuit boards (PCBs). One common problem with planar film resistors (such as PCB-based resistive devices) are underlaying parasitic capacitance associated with dielectric region of the lossy dielectric and distributed inductance from its physical length. These parasitic effects make the resistors frequency dependent at higher frequencies.
According to an aspect, there is provided the subject matter of the independent claims. Embodiments are defined in the dependent claims. The scope of protection sought for various embodiments is set out by the independent claims.
The embodiments and features, if any, described in this specification that do not fall under the scope of the independent claims may be interpreted as examples useful for understanding various embodiments.
In the following, some embodiments will be described with reference to the accompanying drawings, in which
The following embodiments are exemplary. Although the specification may refer to “an”, “one”, or “some” embodiment(s) in several locations, this does not necessarily mean that each such reference is to the same embodiment(s), or that the feature only applies to a single embodiment. Single features of different embodiments may also be combined to provide other embodiments.
Printed resistive devices are film resistive elements, which can be embedded into the substrate of a printed circuit board included on internal layers of multilayer printed circuit board as an integral part of the substrate and/or deposited on the surface layer of the printed circuit board. As such, the resistive film can be attached directly to conductive elements (most commonly implementing microstrip, coplanar or stripline structures) without needing to be soldered or mounted. The resistive film may be deposited on the same plane as the conductive element, thus eliminating for example the need for vias to route a signal from a plane to another plane or from a layer to another layer.
The geometry of the resistive patch and composition of resistive material used for forming the resistive patch may depend on the application (e.g., on the used frequency range and resistance value needed to be implemented by the resistive patch). Change in impedance is primarily due to a parasitic in the high frequency circuit, arising from physical pads, effective inductance from physical length of the embedded resistor, and discontinuities between resistive element and physical pads.
A resistive-conductive material (e.g. NiCr, NiCrAlSi and CrSiO) may be used to provide uniform sheet resistivity, often given as ohms/square area, for a resistive patch. Various sheet resistivities can be achieved by changing the composition of the resistive-conductive substance, and/or the thickness of the resistive patch.
One limitation of a conventional rectangular resistive element is an increase in parasitic capacitance and inductance values, arising from discontinuities between the physical conductive pad and the transmission line element of the resistive film. These parasitic elements influence the impedance seen at mm-wave applications, and the resistive impedance value tends to change with the frequency causing mismatch and other distortions of the signal.
Manufacturing process and associated tolerances manifest as additional challenges in high frequency circuit design. For example, using a steel wire screen technique, registration tolerance of the resistor films is in the range of 200 μm to 400 μm. Because of the stringent manufacturing tolerances, dimensions of the conductive pads need to be increased, causing increase of value of parasitic pad capacitance and potentially appearance of parasitic resonances within or around required operating frequency bands.
It is possible to absorb these parasitic effects into the solution rather then attempting to cancel their effects. The result of this approach is generally wide-band solution which is at the heart of this invention. Moreover, some specific shapes of resistive material are more optimum than others and are presented here as a non-exhaustive set of potential solutions.
To overcome said limitations, different embodiments are disclosed using new geometrical shapes of the printed resistive patch of a resistive device for balancing the inductive and capacitive reactance of the parasitic elements and thus increasing the frequency range of use of the resistive device.
According to an embodiment, which is illustrated in
The first and second conductive pads 11, 12 may be, for example, rectangular as shown in
According to another embodiment corresponding to
The resistive patch 14 may have essentially uniform thickness and/or may be made of resistive-conductive material (e.g. NiCr, NiCrAlSi and CrSiO), which allows to reach targeted electromagnetic characteristics of the resistive patch 14 by modifying the shape of the resistive patch 14. The resistive patch 14 may be a thin film of lossy material attached to the substrate of the printed circuit board. The shaping of the resistive patch 14 may be carried out, for example, using chemical etching, laser etching, mechanical routing to remove unwanted material.
In some embodiments, the resistive patch 14 may be made of resistive ink arranged on the substrate 13.
In some embodiments, the resistive patch 14 may be a thin film of lossy material deposited on the substrate 13.
In some embodiments, the resistive patch 14 may be a thick-film resistor layer made by screen printing using a resistive paste on the substrate 13.
a, 3b, 4a and 4b illustrate various alternative embodiments. Also in these embodiments, a width of the resistive patch 24, 34, 44, 54 and 64 varies along a length of the resistive patch and has a maximum at a (longitudinal) point between the first and second longitudinal ends (that is, not at either of the first and second longitudinal ends). Any of the definitions provided in connection with
According to another embodiment, which is illustrated in
In the following, a conventional resistive device and a resistive device according to an embodiment, are analyzed in order to demonstrate the benefits of the presented embodiments.
Capacitance of a conventional resistive patch, i.e. a microstrip with width W and length l and conductor thickness T can be calculated from equivalent capacitance using air dielectric. Capacitance of equivalent air dielectric is given by
and effective width Weff of the microstripline is given by
where
where C is capacitance per unit length of the microstripline, and Ca is capacitance per unit length of equivalent air-filled dielectric.
Characteristic impedance of the microstripline is given by
where L is inductance per unit length and C is capacitance per unit length of the microstripline and further
where ϵr is effective dielectric constant of the dielectric material.
Using equations (1) to (7), capacitance and inductance associated with the microstrip segments can be calculated, as shown in the following table.
A uniform transmission line can be implemented with planar technology, e.g., microstrip technology.
According to another embodiment, which is illustrated in
The shunt element of the cascaded line can be calculated from characteristic impedance Zi, phase velocity vi and physical length li of the corresponding segment as follows:
Similarly, for electrically short lengths, series inductance can be calculated as:
with i=p, k, m, and n represent indices of the nonuniform segments (with p=1, 2) as shown in
Again, using equations (1) to (7), capacitance and inductance associated with the cascaded line segments of the present embodiment (
In the table, Cai refers to capacitance per unit length of segment i in the cascade and Zci refers to impedance of the segment i in the cascade.
Another embodiment presents a generalized structure of a resistive device 90 in
In
In each of the example cases represented by the curves #1 to #5, the overall length is the distance between the conductive pads. From
Frequency response of the conventional structure is limited by inherent parasitic associated with physical length and width of the transmission line, together with fringing fields, represented by parasitic capacitance (shunt C) and inductance (series L) at the discontinuities. Nonuniform transmission lines (NUTL) are generally used to design planar microwave structures like couplers, filters, and impedance matching applications. In the present disclosure, a nonuniform transmission line (NUTL) method is used to absorb the unwanted shunt C and series L elements to create a LC ladder network that approximates the transmission line. As such, this creates a low pass structure that is relatively insensitive to frequency at well below the cutoff frequency. It represents a transmission line of characteristic impedance
and the 3 dB cutoff is at
where L and C are equivalent inductance and capacitance of the transmission line structure. In this manner the parasitics become part of the solution rather than the problem. This extends the resistive part of the transmission line impedance and increases the bandwidth of operation.
The advantages of the present disclosure are improved and/or desired response characteristic by utilizing the parasitic of the circuit itself instead of minimizing it, by readjusting the reactive properties of the transfer network using nonuniform transmission line (NUTL), and thus maximizing the bandwidth advantage compared to conventional transmission line structure.
Parasitic inductance and capacitances are diminishing the transfer or matching characteristics at high frequency applications. As such, the cutoff frequency is lower using conventional structure due to parasitics associated with the transmission line. This is regarded as disadvantage using conventional structure, which is essentially narrow band and makes the embedded device unusable above 40 GHz.
Parasitic effects associated with physical dimensions of embedded resistors make said embedded resistors frequency dependent. Complex impedance value of the embedded resistors changes with frequency, primarily due to fringing capacitance, effective inductance from physical length of the structure of the resistive element, physical pads of the device, and discontinuities between resistive element and physical pad. In this disclosure, structures are disclosed, which absorb parasitic effects by using novel shapes of the embedded resistive element, and thus converting the complex impedance to the characteristic impedance of an equivalent transmission line. Discontinuities between pad and resistive element can be readjusted. Pad parasitic can be determined by measurement-based parameter extraction method. Frequency range of the resistors can be substantially increased compared to embedded resistors using conventional approach of rectangular patch.
Another advantage of the disclosure is in cost reduction. Microwave suitable resistors can cost in the order of dollars and large antenna arrays can contain a hundred or more of them. Printed resistors, on the other hand, only have the cost of the resistive ink which is clearly less expensive.
It is obvious for a person skilled in the art that the embodiments may also be applied to other kinds of communications networks having suitable means by adjusting parameters and procedures appropriately.
The embodiments are not, however, restricted to the system given as an example but a person skilled in the art may apply the solution to other communication systems provided with necessary properties.
Even though the embodiments have been described above with reference to examples according to the accompanying drawings, it is clear that the embodiments are not restricted thereto but can be modified in several ways within the scope of the appended claims. Therefore, all words and expressions should be interpreted broadly, and they are intended to illustrate, not to restrict, the embodiment. It will be obvious to a person skilled in the art that, as technology advances, the inventive concept can be implemented in various ways. Further, it is clear to a person skilled in the art that the described embodiments may, but are not required to, be combined with other embodiments in various ways.
Number | Date | Country | Kind |
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20225236 | Mar 2022 | FI | national |