The invention relates generally to methods and apparatus for controlling vibrations of structures. More specifically, the invention relates to a resonant inertial force generator for use in controlling vibrations of a structure.
Resonant inertial force generators are used to actively control vibrations of a structure, such as an aircraft fuselage. The inertial force generator is attached to the structure subject to vibrations and controlled to impart a force on the structure that counteracts the vibrations of the structure. Sensors may be attached to the structure to measure vibrations of the structure. The output of the sensors may be used to control the inertial force generator to generate the force required to counteract the vibrations of the structure. The resonant inertial force generator includes an actuated driven inertial mass attached with a compliant spring. Mechanical resonance occurs at a frequency determined by the inertial mass and the compliance of the spring. If the natural frequency of the mass-spring system decays by a large amount, there would be a decrease in the output force of the inertial force generator, which can affect the system performance.
In an embodiment the invention includes a resonant inertial force generator for controlling vibrations of a structure which comprises a compliant spring comprising a stack of flexures and elastomeric shims in alternating arrangement, an inertial mass coupled to the compliant spring, and an actuator for moving the inertial mass.
In an embodiment the invention includes a resonant inertial force generator which comprises an inertial mass supported by a plurality of flexures and a plurality of intermediate elastomeric shims interleaved with the plurality of flexures.
In an embodiment the invention includes a compliant spring which comprises a plurality of composite flexure plates layered in a stack and an elastomeric shim disposed between each adjacent pair of the composite flexure plates.
In an embodiment the invention includes a method of making an inertial force generator which comprises providing an inertial mass, providing n composite flexures, wherein n is an integer and is greater than 1, providing at least n+1 elastomeric shims, and interleaving the at least n+1 elastomeric shims with the n composite flexures to form a compliant spring comprising an alternating arrangement of flexures and elastomeric shims. The method further includes coupling the inertial mass to the compliant spring and coupling to the inertial mass an actuator capable of moving the inertial mass.
In an embodiment the invention includes a method of making an inertial force generator which comprises providing an inertial mass, providing a plurality of composite flexures, providing a plurality of elastomeric shims, and stacking the composite flexures and elastomeric shims alternately to form a compliant spring, the elastomeric shims being arranged adjacent to load bearing areas of the composite flexures. The method further includes coupling the inertial mass to the compliant spring and coupling to the inertial mass an actuator capable of moving the inertial mass.
In an embodiment the invention includes a method of making an inertial force generator spring which comprises providing a plurality of composite flexure plates and providing an intermediate elastomer. The method includes layering the composite flexure plates with the intermediate elastomer between the composite flexure plates to provide a spring assembly of layered composite flexure plates and intermediate elastomer between adjacent composite flexure plates, with the intermediate elastomer bonded to the composite flexure plates.
In an embodiment the invention includes a resonant inertial force generator which comprises an inertial mass supported by a plurality of composite flexures arranged in a stack and compliant means for separating said composite flexures.
In an embodiment the invention includes a resonant inertial force generator for controlling vibrations which comprises an inertial mass on a spring assembly and a motor for moving the inertial mass on the spring assembly. The spring assembly includes at least a first non-elastomeric flexure and at least a first intermediate elastomer, where the first intermediate elastomer is bonded with the first non-elastomeric flexure.
In an embodiment the invention includes an apparatus for controlling aircraft vibrations which comprises an inertial mass on a spring assembly having a natural frequency NF, an electrically driven motor for moving the inertial mass on the spring assembly, wherein the spring assembly includes at least a first composite flexure and a means for inhibiting a decay in the natural frequency NF.
In an embodiment the invention includes an apparatus for controlling aircraft vibrations, including a driven inertial mass on a spring assembly having a natural frequency NF with the spring assembly including a plurality of nonhomogeneous composite flexures having first ends and distal second ends with a plurality of elastomeric spacers bonded between the composite flexures proximate the first ends and the distal second ends. Preferably the bonded elastomeric spacers and nonhomogeneous composite flexures inhibit a decay in the natural frequency NF. It is to be understood that both the foregoing general description and the following detailed description are exemplary of the invention, and are intended to provide an overview or framework for understanding the nature and character of the invention as it is claimed. The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. The drawings illustrate various embodiments of the invention, and together with the description serve to explain the principals and operation of the invention.
The accompanying drawings, described below, illustrate typical embodiments of the invention and are not to be considered limiting of the scope of the invention, for the invention may admit to other equally effective embodiments. The figures are not necessarily to scale, and certain features and certain views of the figures may be shown exaggerated in scale or in schematic in the interest of clarity and conciseness.
The invention will now be described in detail with reference to a few preferred embodiments, as illustrated in the accompanying drawings. In describing the preferred embodiments, numerous specific details are set forth in order to provide a thorough understanding of the invention. However, it will be apparent to one skilled in the art that the invention may be practiced without some or all of these specific details. In other instances, well-known features and/or process steps have not been described in detail so as not to unnecessarily obscure the invention. In addition, like or identical reference numerals are used to identify common or similar elements.
Flexures 104 in the stack 102 are made of a non-elastomeric material. In a preferred embodiment, flexures 104 are made of a composite material. In a more preferred embodiment, the composite material does not include metal, preferably the flexures are non-metallic flexures, preferably a non-homogenous non-metallic material body. Making flexures 104 of a non-metallic non-homogenous composite material results in a lighter compliant spring 100, i.e., in comparison to one in which the flexures 104 are made of a homogenous metallic material. In one embodiment, the non-homogenous composite material is comprised of reinforcing fibers in cured resin/polymer matrix. In another embodiment, the non-homogenous composite material is comprised of reinforcing fibers in a polymer resin. In yet another embodiment, the non-homogenous composite material is comprised of reinforcing fibers in a resin where the resin is polymerized. In another embodiment, the composite material is a carbon-fiber reinforced composite. In a preferred embodiment, the carbon-fiber reinforced composite is comprised of carbon fibers in a cured polymer matrix. In a more preferred embodiment, the carbon-fiber reinforced composite is comprised of carbon fibers in a cured epoxy matrix. Materials for the elastomeric shims 106 are high-fatigue strength, broad temperature range elastomers typically used in elastomeric high capacity laminate (HCL) bearings in aerospace vehicle rotary wing rotor head HCL bearings with such elastomer mold bonded between metal shims. In one example, the elastomeric shims 106 are made of post-vulcanized rubber, preferably with the post-vulcanized rubber post-vulcanized bonded to the non-elastomer composite material. The end plates 108A, 108B may be made of a non-elastomeric material. In one or more embodiments of the invention, the end plates 108A, 108B may be metal flexures end plates. In a preferred embodiment, the end plates 108A, 108B are made of a metallic material, such as aluminum.
In one or more embodiments of the invention, each flexure 104 is in the form of a beam plate, with LF>>WF>>tF, where LF is the length of the flexure, WF is the width of the flexure, and tF is the thickness of the flexure. In one or more embodiments of the invention, each elastomeric shim 106 is also in the form of a beam plate, with L*W>>2*(L+W)*t, where L is the length of the shim, W is the width of the shim, t is the thickness of the shim, L*W is the load area of the shim, and 2*(L+W)*t is the bulge area of the shim. The shape factor of the shim is defined as the load area divided by the bulge area, i.e., (L*W)/2*(L+W)*t. In a preferred embodiment, the elastomeric shims 106 are designed to have a high shape factor to accommodate high loads perpendicular to the face of the elastomeric shim due to preloading the fastener and to minimize bending in the clamp area (load-bearing area) as the stack of flexures is deflected, while allowing for small transverse deflections of one flexure 104 relative to another. As illustrated in the figures the length is oriented along the x-axis, width along the y-axis, and thickness along the z-axis.
In one or more embodiments of the invention, the elastomeric shims 106 are only located in areas where load will be applied to the stack of flexures 104. In the examples illustrated in
In one approach, the thickness t of each elastomeric shim 106 is at least a minimum value which would prevent inter-flexure rubbing for a range of loads applied to the compliant spring 100. The preferred thickness of the elastomeric shim 106 should be minimized to maximize shape factor and will typically be in the range of 0.010 in. to 0.025 in. In another approach, for each elastomeric shim 106 arranged between the flexures 104, the shape factor of the elastomeric shim (i.e., load area/bulge area) is selected to be greater than 1, preferably greater than 2, more preferably greater than 5, most preferably greater than 10. In one embodiment, the shape factor of the elastomeric shim 106 is selected from a range including 4, 8, 12, 16, and 20. The shape factor of the elastomeric shims 106 on the same level of the stack 102 would generally be the same. However, the shape factor of the elastomeric shims 106 on different levels of the stack 102 may be different.
In one or more embodiments of the invention, the lengths of the flexures 104 in the stack 102 are substantially the same. Similarly, the lengths of the elastomeric shims 106 may be substantially the same. The width of the compliant spring 100 may be uniform along the length of the compliant spring 100, where the width of the compliant spring 100 is measured along the y-axis, and the length of the compliant spring 100 is measured along the x-axis. Alternatively, the width of the compliant spring 100 may vary along the length of the compliant spring 100. For example, as shown in
In an embodiment the inertial force generator 140 includes an actuator 148 (
In operation, the inertial force generator 140 generates a force which destructively interferes with and cancels an unwanted vibration force in the structure 154 to which it is attached. The inertial force generator 140 may include a controller system which receives a command signal and in response to the command signal produces the electrical drive current to drive the actuator 148 at an operating frequency. The controller system may additionally receive a feedback signal and based on the feedback signal adjust the electrical drive current provided to the actuator 148. The inertial mass 146 and spring array 141 constitute a mass-spring system having a natural frequency. The natural frequency may be tuned to be close to the operating frequency of the actuator 148 but generally below the operating frequency of the actuator 148. The structure of the compliant springs 100 is such that the natural frequency of the mass-spring system is stable over the operating life of the inertial force generator 140, typically at least 3,000 hours. In particular, the inventors have found that interleaving of elastomeric shims between composite flexures inhibits decay of the natural frequency of the mass-spring system to an acceptable level. In one embodiment, decay of the natural frequency of the mass-spring system is less than 0.4 Hz over at least 3,000 hours of operation of the inertial force generator. In another embodiment, decay of the natural frequency of the mass-spring system is less than 0.2 Hz over at least 3,000 hours of operation of the inertial force generator. In yet another embodiment, decay of the natural frequency of the mass-spring system is less than 0.1 Hz over at least 3,000 hours of operation of the inertial force generator. Preferably the elastomeric means of inhibiting decay, provides a natural frequency decay inhibited inertial force generator as compared with non-elastomeric shimmed flexures, such as metal shims between composite flexures.
A test was conducted to investigate stability of the natural frequency decay of a mass-spring system incorporating compliant springs such as illustrated in
It will be apparent to those skilled in the art that various modifications and variations can be made to the invention without departing from the spirit and scope of the invention. Thus, it is intended that the invention cover the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents. It is intended that the scope of differing terms or phrases in the claims may be fulfilled by the same or different structure(s) or step(s).
This application claims the benefit of, and incorporates by reference, U.S. Provisional Patent Application No. 61/111,280 filed on Nov. 4, 2008.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US2009/063193 | 11/4/2009 | WO | 00 | 5/4/2011 |
Number | Date | Country | |
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61111280 | Nov 2008 | US |