The subject matter disclosed herein relates to combustion dynamics control, and more particularly, to systems and methods for using resonators to reduce dynamics within a multi-can combustor.
In a gas turbine engine, air is pressurized in a compressor and mixed with fuel in a combustor for generating hot combustion gases that flow downstream through turbine stages where energy is extracted. Large industrial power generation gas turbine engines typically include a can combustor having a row of individual combustor cans in which combustion gases are separately generated and collectively discharged. Since the can combustors are independent and discrete components, each generating its respective combustion heat stream, the static and dynamic operation of the cans are inter-related.
Of particular concern to effective operation of can combustor engines is combustion dynamics, i.e., dynamic instabilities in operation. High dynamics are often caused by fluctuations in such conditions as the temperature of the exhaust gases (i.e., heat release) and oscillating pressure levels within a combustor can. Such high dynamics can limit hardware life and/or system operability of an engine, causing such problems as mechanical and thermal fatigue. Combustor hardware damage can come about in the form of mechanical problems relating to fuel nozzles, liners, transient pieces, transient piece sides, radial seals, impingement sleeves, and others. These problems can lead to damage, inefficiencies, or blow outs due to combustion hardware damage.
Thus, there have been various attempts to control combustion dynamics, thus preventing degradation of system performance. There are two basic methods for controlling combustion dynamics in an industrial gas turbine combustion system: passive control and active control. As the name suggests, passive control refers to a system that incorporates certain design features and characteristics to reduce dynamic pressure oscillations or heat release levels. Active control, on the other hand, incorporates a sensor to detect, e.g., pressure or temperature fluctuations and to provide a feedback signal which, when suitably processed by a controller, provides an input signal to a control device. The control device in turn operates to reduce dynamic pressure oscillations or excess heat release levels.
In considering the dynamic effects of both pressure fluctuations and heat release, it has been recognized in accordance with aspects of the present subject matter that there is a constructive coupling between the pressure oscillations and the heat release oscillations. In particular, combustion dynamics are increased when the heat release and pressure fluctuations are in phase with one another. Known solutions for mitigating passive dynamics have thus sought to reduce dynamics by one or more techniques, such as decoupling the pressure and heat release oscillations (e.g., by changing the flame shape, location, etc. to control heat release within a combustion engine) or dephasing the pressure and heat release.
One known apparatus used to address some dynamics concerns in various applications is a resonator. Although resonator assemblies have been used, their application has apparently been limited to the attenuation of high frequency instabilities by pure absorption of acoustic energy. For example, quarter wave resonators have been used to suppress acoustic energy in a combustion turbine power plant or to change the acoustic nature of a combustor in aviation applications.
The art is continuously seeking improved systems and methods for reducing high combustion dynamics, to improve system efficiency and extend the useful life of gas turbine engine components.
In general, exemplary embodiments of the present invention provide a plurality of resonators selectively coupled to combustor cans within the combustion section of a gas turbine engine. Selective arrangement and tuning of the disclosed resonator assemblies is configured to reduce relatively high combustion dynamics by both absorbing acoustic energy and by changing the frequency levels among adjacent cans.
One exemplary embodiment of the present invention concerns a combustor for a gas turbine engine. The combustor comprises a plurality of consecutively arranged combustor cans for generating respective streams of combustion gases therein and collectively discharging the streams of combustion gases. The combustor further comprises a plurality of resonators coupled to selected ones of the combustor cans. A resonator may, for example, be attached to every can in the consecutive arrangement of combustor cans, every other can, every third can or the like. In addition, the resonators may be selectively configured to suppress pressure oscillations occurring at one or more given frequencies of operation.
Another exemplary embodiment of the present invention concerns a method for suppressing the dynamic interaction of cans among combustor cans in a gas turbine combustion engine. Such method comprises a step of providing a plurality of consecutively arranged combustor cans for generating respective streams of combustion gases therein and collectively discharging the streams of combustion gases. A plurality of resonators is also provided for being operatively coupled to selected ones of the combustor cans. The plurality of resonators are then selectively tuned to suppress one or more of out-of-phase and in-phase dynamic interaction of the streams discharged from adjacent cans in the plurality of consecutively arranged combustor cans.
The invention, in accordance with preferred and exemplary embodiments, together with further advantages thereof, is more particularly described in the following detailed description taken in conjunction with the accompanying drawings in which:
Reference is now made to particular embodiments of the invention, one or more examples of which are illustrated in the drawings. Each embodiment is presented by way of explanation of aspects of the invention, and should not be taken as a limitation of the invention. For example, features illustrated or described with respect to one embodiment may be used with another embodiment to yield a still further embodiment. It is intended that the present invention include these and other modifications or variations made to the embodiments described herein.
In operation, ambient air is channeled into compressor section 22 wherein the ambient air is compressed to a pressure greater than the ambient pressure. The compressed air is then channeled into combustor section 24 wherein the compressed air and a fuel are combined to produce a relatively high-pressure, high-velocity gas. Turbine section 28 extracts energy from the high-pressure, high-velocity gas discharged from combustor section 24, and the combusted fuel mixture is used to produce energy, such as, for example, electrical, heat, and/or mechanical energy. In one embodiment, the combusted fuel mixture produces electrical energy measured in kilowatt-hours (kWh). However, the present invention is not limited to the production of electrical energy and encompasses other forms of energy, such as, mechanical work and heat. Gas turbine engine system 10 is typically controlled, via various control parameters, from an automated and/or electronic control system (not shown) that is attached to gas turbine engine system 10.
A combustion sensor 230 may be positioned within combustor 26 to monitor pressure and/or flame fluctuations therein. Sensor 230 transmits signals indicative of combustion conditions within combustor can 26 to on-line gas turbine engine control system 202 that communicates with a fuel controller 234 that adjusts pilot fuel and main fuel flow rates to combustor 26 and with an air controller 236 that may control engine air control dampers (not shown).
Different gas turbine combustion engines may have different numbers of combustor cans. For example, power generation gas turbine engines may include can combustors with six (6), twelve (12), fourteen (14), eighteen (18) or twenty-four (24) cans provided in a linear configuration, radial configuration or other consecutive arrangement. Several examples presented herein make reference to 18-can configurations, although it should be appreciated that this is not an unnecessarily limiting feature. More of less than such exemplary numbers of cans can be utilized.
Since the several combustor cans collectively discharge their respective gas streams into the common turbine nozzle, the potential for undesirably high levels of dynamic interaction of the circumferentially adjacent streams may exist. For example, combustion of the fuel and air mixture in the corresponding combustion gas streams can create both static pressure, and dynamic pressure represented by periodic pressure oscillations in the streams. The periodic pressure oscillations are frequency specific and vary in magnitude from zero for non-resonant frequencies to elevated pressure amplitudes for resonant frequencies. As described in further detail below, dynamic interaction of the adjacent gas streams is preferably mitigated by suppressing the out-of-phase dynamic interaction of the streams discharged from the cans, which corresponds with the push-pull dynamic modes. In addition, in-phase dynamic interaction is addressed by reducing the coherence of push-push tones. Improvements in the levels of dynamic interaction are generally intended to enhance combustor performance while simultaneously reducing or eliminating fatigue damage therefrom.
The undesirable push-pull mode of dynamic interaction may be characterized as alternating plus and minus phase relationship between any two adjoining cans. Dynamic modes are frequency specific with corresponding periodic pressure oscillations which are sinusoidal waveforms. The peaks of the waveforms may be considered the positive or plus (+) value, with the troughs or valleys being the corresponding minus (−) values. When adjoining combustor cans dynamically interact in the push-pull mode, the plus value in one can is in phase with the minus value in an adjacent can at a corresponding frequency. When adjoining combustor cans dynamically interact in the push-push mode, the plus value in one can is in phase with the plus value in an adjacent can at a corresponding frequency.
Empirical test data for a conventional multi-can combustor indicates a push-pull mode of dynamic interaction at about a first frequency, with the next resonant mode of interaction being a push-push mode at a higher second frequency. The amplitude of pressure oscillation substantially decreases with an increase in frequency mode. In one exemplary combustor configuration having 18 cans, the first resonant frequency at which push-pull dynamic interaction from pressure oscillations occur at about a first frequency, while the second resonant frequency at which a push-push mode causes high combustion dynamics is at a second higher frequency. Since both the push-pull and push-push dynamic interaction requires specific out-of-phase or in-phase correspondence from can to can, resonators may be used in accordance with the disclosed technology to prevent continuity of the respective occurrences of in-phase and out-of-phase interaction.
In general, advantages of the presently disclosed resonator assemblies for integrated application within a combustor engine are achieved by coupling a plurality of resonators to selected cans within the combustor engine. The resonators serve as passive devices to control combustion dynamics by reducing the energy content from unstable modes (such as the push-pull and push-push modes at first and second respective resonant frequencies) to two different frequencies above and below each original instability. The idea is to ensure that the instability frequency due to pressure oscillation peaks in each can is different compared to the adjacent can, thus making it possible to break the physical interaction between the cans at a particular frequency. Such mismatch in frequencies in adjacent cans reduces the coherence between adjacent cans and thus eliminates the perfect push-push tones that are a concern for the turbine buckets and other components within a gas turbine engine. In addition, the mismatch in impedance at the cross-talk area will provide damping for the push-pull tones.
In addition, when resonators are discussed herein as being tuned for operation at specific frequency levels corresponding to the resonant frequencies of an 18-can combustor engine, this too should not be limiting. Resonators can be designed for operation at any selected frequency by careful choice of design criteria relating to the length, shape and overall volume of a resonator cavity. Determining which frequencies must be attenuated is usually done by a combination of past experience, empirical and semi-empirical modeling, and by trial and error. For example, in tube-based resonators, designing the characteristic length L is very important and is best accomplished using semi-empirical methods well known in the art to determine the wavelength of the acoustic pressure oscillations which are to be attenuated. In open-ended tube resonators, the characteristic length L is determined as L=C/2f, and for closed-end tube resonators, the characteristic length L is determined as L=C/4f, where f=oscillation frequency (Hz), C=Acoustic speed of sound in air contained within the tube, in ft/sec, and L=Characteristic Length, in ft.
The location of each resonator relative to the components of a combustor can may also be varied in accordance with the presently disclosed arrangements depending on the frequency at which each resonator is designed to operate. In particular, an end of each resonator may be coupled to a particular location along the head end, liner, transition piece or other specific portion of each combustor can. In one example, it has been determined that a resonator configured to provide pressure damping at frequencies around a particular frequency instability is generally well-suited for placement at the exit of a combustor can near the transition piece.
Referring now to the particulars of
Referring still to
Referring still to
Another exemplary embodiment of the multi-can combustor assembly shown in
In a still further embodiment, not every resonator is configured to operate at a different frequency, but a sufficient level of variety is provided such that resonators are tuned to more frequencies than simply first and second resonator frequencies as already described above. For example, consecutive cans may be respectively coupled to resonators tuned for operation at first, second and third frequencies with this sequence repeating itself. Fourth, fifth, sixth or other frequencies may also be introduced into the periodic, alternating or other predetermined pattern of frequency assignment.
Referring now to
Referring still to
In one example of a combustor can exhibiting dynamic instabilities at a given frequency measured in Hertz, an exemplary resonator may be effective to split the pressure peak that originally occurred at the given frequency to two or more separate pressure peaks occurring at respective new frequencies. For example, one of the resultant pressure peaks (after being split by a resonator) may have a maximum level at a first new frequency within a range from about five (5) to about thirty (30) Hz below the original resonant frequency of instability while the other resultant pressure peaks (after being split by a resonator) may have a maximum level at a second new frequency within a range from about five (5) to about thirty (30) Hertz below the original resonant frequency. In another example, the first and second new frequencies are within a range from about fifteen (15) to twenty (20) Hertz respectively above and below the original resonant frequency.
Simulated data showing exemplary effects of such frequency splitting applied across multiple cans in a combustor engine (such as might be achieved with an embodiment of the invention selected from those depicted in
The potential for high dynamics exhibited across a collective assembly of multiple cans within a combustor engine operating with the resonant frequencies shown in
where Cxy(f) is the squared coherence magnitude between first can x and second can y, Pxy(f) is the cross-power spectral density of x and y, Pxx(f) is the power spectral density of x, and Pyy(f) is the power spectral density of y. Coherence values are measured outward from the center of the radial graph starting at a center value of zero and extending to first radial line 1400 indicating a coherence of 0.5 to a second radial line 1410 indicating a coherence of about 1.0. The coherence values in this particular arrangement are as high as possible at 1.0 in each can with respect to can 1. High coherence values indicate an increased potential for undesirable combustion dynamics exhibited by the push-push tones across adjacent cans.
Comparative advantages as might be achieved when resonator assemblies are provided in accordance with aspects of the present invention are illustrated in
Improved coherence levels are also achieved as seen by comparing
A particular advantage of selected embodiments disclosed above is that the resonator and combustor can arrangements may be readily adaptable into a pre-existing power generation turbine. Selective arrangement and tuning of the disclosed resonator assemblies is configured to reduce relatively high combustion dynamics by both absorbing acoustic energy and by changing the frequency levels among adjacent cans. In particular, by selectively tuning passive resonators selectively distributed among combustor cans in a multi-can combustor, it is possible to achieve an operational arrangement in which frequencies of instability in each can are different from adjacent cans. This decoupling reduces the potential for high combustion dynamics in the push-push and/or push-pull modes.
The present design also offers advantages in that emissions performance of a gas turbine engine may also be improved. In particular, the dynamic pressure oscillations in all combustion chambers may be controlled within acceptable limits while simultaneously minimizing the total emissions (e.g., of nitrous oxide) produced by the sum of all chambers. Given that the emissions levels, dynamic pressure oscillations, and temperature of exhaust gases often vary as a function of fuel delivered, overall engine efficiency can be further tuned and optimized (e.g., relative to conditions referred to as “even splits” of such parameters) by affording more design space in accordance with the reduced dynamics of the presently disclosed technology.
While the present subject matter has been described in detail with respect to specific exemplary embodiments and methods thereof, it will be appreciated that those skilled in the art, upon attaining an understanding of the foregoing may readily produce alterations to, variations of, and equivalents to such embodiments. Accordingly, the scope of the present disclosure is by way of example rather than by way of limitation, and the subject disclosure does not preclude inclusion of such modifications, variations and/or additions to the present subject matter as would be readily apparent to one of ordinary skill in the art.
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