The present invention relates generally to gas turbine engines, and more particularly to resonators with interchangeable acoustic metering tubes positioned on a combustor liner of a gas turbine engine.
In turbine engines, compressed air discharged from a compressor section and fuel introduced from a source of fuel are mixed together and burned in a combustion section, creating combustion products defining hot combustion gases. The combustion gases are directed through a hot gas path in a turbine section, where they expand to provide rotation of a turbine rotor. The turbine rotor is linked to a shaft to power the compressor section and may be linked to an electric generator to produce electricity.
Combustion produces pressure oscillations within the combustion section, which cause combustion dynamics in the form of acoustic waves. These waves may lead to flame instability, and vibrations that match the natural resonance frequency of one or more engine components can ultimately cause fatigue or wear failure in combustor components. Damping devices such as resonator boxes may be used to suppress or absorb acoustic energy generated during engine operation to keep acoustic oscillations within an acceptable range. Because cooling requirements and space limitations often restrict the ability to damp combustion dynamics, particularly low and intermediate frequency dynamics, fuel staging is often used to mitigate combustion dynamics, which often requires a level of non-homogeneity in the mixture. However, these strategies frequently lead to undesirable pollutant emissions and may limit combustor performance. Mitigation of combustion dynamics is further complicated by the fact that a single component may have multiple natural frequencies, and the resonance frequencies of engine components may change over time.
In accordance with one aspect of the invention, the present disclosure provides a gas turbine combustor comprising a combustion structure defining a central axis and comprising a combustor liner and a flow sleeve. The combustor liner comprises an inner surface and an outer surface and defines a combustion zone. An airflow space is defined radially between the outer surface of the combustor liner and the flow sleeve. The gas turbine combustor further comprises a plurality of hollow structures that are affixed to and enclose respective portions of the outer surface of the combustor liner and that extend radially outwardly into the airflow space. Each hollow structure comprises an airfoil shape. Each hollow structure comprises at least one metering tube providing acoustic communication between the combustion zone and an interior volume of the hollow structure. The metering tubes are detachably coupled to the combustor liner for permitting interchanging of the metering tube with at least one additional metering tube having at least one different dimension to effect a change in an acoustic characteristic of the respective hollow structure.
In accordance with some aspects, a radially outer surface of each hollow structure may further comprise a detachable cap for allowing access into the interior volume of the hollow structures. In a particular aspect, the detachable cap may be detachably coupled to the radially outer surface of the respective hollow structure via a plurality of tabs. Rotation of the detachable cap causes the tabs to engage surfaces of the hollow structure to form a seal with the hollow structure. In a further particular aspect, the surfaces of the hollow structure that engage the tabs may be inclined radially inward.
In accordance with other aspects of the invention, the combustor liner may further comprise a plurality of hollow bosses affixed to the outer surface of the combustor liner and extending radially outwardly into the interior volume of the respective hollow structure. The hollow bosses are configured to receive the metering tubes within the interior volume of the respective hollow structures. In a particular aspect, an outer tube surface of each metering tube may further comprise an outer threaded portion and a shoulder disposed circumferentially about the outer tube surface. An opening of each hollow boss defines an interior threaded surface that is complementary to the outer threaded portions of the metering tubes such that the shoulder of each metering tube engages a radially outer rim of the respective hollow boss when the metering tubes are inserted into the threaded openings. In a further particular aspect, each metering tube may further comprise a wedge lock washer structure disposed between the shoulder of the metering tube and the radially outer rim of the corresponding hollow boss. The wedge lock washer structures lock the metering tubes in place during operation to prevent the metering tubes from backing out of the corresponding hollow boss.
In accordance with further aspects, the hollow structures may comprise an airfoil shape. In a particular aspect, these airfoil-shaped hollow structures may be circumferentially spaced apart and effect a reduction in swirl of gases passing through the airflow space.
In accordance with a further aspect of the invention, the present disclosure provides methods of servicing a turbine engine component. In one aspect, the method comprises the steps of: accessing an interior volume of a hollow structure affixed to an outer surface of a combustor liner and extending radially outwardly into an airflow space defined between the outer surface of the combustor liner and a flow sleeve located radially outwardly from the combustor liner, in which the hollow structure encloses a portion of the outer surface of the combustor liner and comprises a first metering tube providing acoustic communication between the interior volume of the hollow structure and a combustion zone defined by the combustor liner; removing the first metering tube; and installing a second metering tube in a location where the first metering tube was removed, in which the second metering tube has at least one different dimension as compared to the first metering tube.
In accordance with one aspect of the method, the hollow structure comprises an airfoil shape. In accordance with other aspects of the method, accessing the interior volume of the hollow structure may comprise removing a cap detachably coupled to a radially outer surface of the hollow structure. In a particular aspect, the method may further comprise reattaching the cap to the radially outer surface of the hollow structure after the second metering tube is installed in the hollow structure.
In accordance with further aspects of the method, outer tube surfaces of each of the first and second metering tubes may comprise an outer threaded portion and a shoulder disposed circumferentially about the outer tube surface, and the portion of the combustor liner enclosed by the hollow structure may comprise a hollow boss configured to receive the first and second metering tubes. The hollow boss extends radially outwardly into the interior volume of the respective hollow structure. In accordance with a particular aspect of the method, an opening of the hollow boss defines an interior threaded surface that is complementary to the outer threaded portions of the first and second metering tubes such that the shoulder of each metering tube engages a radially outer rim of the hollow boss when the metering tubes are inserted into the hollow boss. In this particular aspect of the method, removing the first metering tube may comprise unscrewing the first metering tube from the hollow boss and installing the second metering tube may comprise threading the second metering tube into the hollow boss such that the shoulder of the second metering tube engages the radially outer rim of the hollow boss.
In accordance with another aspect of the method, the first metering tube may be configured to damp a first resonance frequency within the hollow structure, and the second metering tube may be configured to damp a second resonance frequency within the hollow structure, in which the second resonance frequency is different than the first resonance frequency.
In accordance with a further aspect of the invention, the present disclosure provides methods of damping a plurality of resonance frequencies in a gas turbine engine. The gas turbine engine includes a combustion structure comprising a combustor liner that defines a combustion zone and a flow sleeve disposed radially outwardly from the combustor liner. The flow sleeve cooperates with the combustor liner to define an airflow space between the flow sleeve and combustor liner. In one aspect, the method comprises the steps of: providing a plurality of hollow structures extending radially outwardly into the airflow space, with the hollow structures being affixed to and enclosing respective portions of an outer surface of the combustor liner; installing at least one interchangeable metering tube in at least one of the hollow structures, in which each interchangeable metering tube is configured to damp a select resonance frequency within the corresponding hollow structure; determining that a different resonance frequency is to be damped within at least one of the hollow structures that includes an interchangeable metering tube; removing, from the at least one hollow structure within which a different resonance frequency is to be damped, the interchangeable metering tube; and installing, into the at least one hollow structure within which a different resonance frequency is to be damped, an additional interchangeable metering tube into the combustor liner where the interchangeable metering tube was located. Each interchangeable metering tube is detachably coupled to the combustor liner and provides acoustic communication between the combustion zone and an interior volume of the corresponding hollow structure. The additional interchangeable metering tube is configured to damp the different resonance frequency.
In accordance with some aspects of the method, outer tube surfaces of each of the interchangeable metering tubes comprise an outer threaded portion and a shoulder disposed circumferentially about the outer tube surface, and the portion of the combustor liner enclosed by the hollow structure within which a different resonance frequency is to be damped comprises a hollow boss configured to receive each of the interchangeable metering tubes. The hollow boss further comprises an interior threaded portion that is complementary to the outer threaded portions of each of the interchangeable metering tubes. In this particular aspect of the method, removing the interchangeable metering tube comprises unscrewing the interchangeable metering tube from the hollow boss, and installing the additional interchangeable metering tube comprises threading the additional interchangeable metering tube into the hollow boss such that the shoulder of the additional interchangeable metering tube engages a radially outer rim of the corresponding hollow boss. In accordance with other aspects of the method, the hollow structures comprise an airfoil shape.
While the specification concludes with claims particularly pointing out and distinctly claiming the present invention, it is believed that the present invention will be better understood from the following description in conjunction with the accompanying Drawing Figures, in which like reference numerals identify like elements, and wherein:
In the following detailed description of the preferred embodiments, reference is made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration, and not by way of limitation, specific preferred embodiments in which the invention may be practiced. It is to be understood that other embodiments may be utilized and that changes may be made without departing from the spirit and scope of the present invention.
In
As used throughout, unless otherwise noted, the terms “circumferential,” “axial,” “inner/radially inward,” “outer/radially outward,” and derivatives thereof are used with reference to the central axis CA of the combustor liner 14, and the terms “upstream” and “downstream” are used with reference to a flow of hot combustion gases CG through the combustion zone 15 toward the turbine section.
With reference to
The combustor liner 14 with the airfoil-shaped resonator boxes 22 may optionally comprise one or more additional resonator structures 20 disposed downstream of the airfoil-shaped resonator boxes 22. These additional resonators 24 may comprise any known shape, such as rectangular or trapezoid, and may further comprise a plurality of metering holes that extend through the thickness of the combustor liner 14.
Referring now to
Acoustic metering tubes according to the present invention are removable and interchangeable with one or more additional acoustic metering tubes differing in at least one dimension. For example, acoustic metering tubes of varying length, internal diameter, and/or internal geometry may be interchanged as desired to effect a change in an acoustic characteristic of the respective hollow structure. In the exemplary embodiment shown in
Surrounding the acoustic metering tube 26 is a hollow boss 38 that is affixed to and extends radially outwardly from the outer surface 30 of the combustor liner 14 into the interior volume 22A of the airfoil-shaped resonator box 22. The hollow boss 38 may be, for example, welded to the combustor liner 14. An opening 39 of the hollow boss 38 is configured to receive the acoustic metering tube 26 and aligns with the aperture 32 extending through the combustor liner 14. A radially outer rim 40 of the hollow boss 38 engages the shoulder 34 of the acoustic metering tube 26, and the opening 39 of the hollow boss 38 defines an interior threaded surface 42 that is complementary to the outer threaded portion 36 of the acoustic metering tube 26. It is noted that a portion of the threading is removed in
As further illustrated in
In addition, although the interchangeable acoustic metering tubes 26 according to the present invention are illustrated in conjunction with airfoil-shaped resonator boxes 22 that extend radially outwardly into the airflow space 18, it is noted that the interchangeable tubes 26 may also be used with resonator boxes comprising any suitable shape and/or location within the combustor structure 10. The interchangeable acoustic metering tubes 26 according to the present invention may further be used in resonator structures that also include conventional fixed metering tubes. Moreover, in some instances, the resonator boxes of one or more of the resonator structures may include acoustic metering tubes of differing dimensions as compared to others of the resonator boxes in order to effect damping of multiple resonance frequencies.
With reference to
Referring now to
In another exemplary embodiment depicted in
With reference to
Use of an interchangeable acoustic metering tube according to the present invention allows the resonance frequency to be efficiently adapted as needed to response to changing combustion frequency dynamics. With reference to
√{square root over (A/V*L)}
Additionally, as seen in
The present invention further includes methods of using interchangeable metering tubes as disclosed herein to service a gas turbine engine component and to damp a plurality of resonance frequencies in a gas turbine engine. For illustration purposes, reference is made herein to the components of
The methods include accessing the interior volume of one or more of the hollow structures so that at least one of the metering tubes can be removed and a second metering tube can be installed in a location from which the first metering tube was removed. In some cases, the first metering tube may be damaged or broken and may require replacement with a new metering tube with the same or different dimensions. In other instances, it has been determined that a different resonance frequency within the combustor structure is to be damped, in which case the first metering tube may be replaced with a second metering tube differing in at least one dimension as compared to the first metering tube. In accordance with one aspect of the present invention, the step of accessing the interior volume of the hollow structure may comprise removing a cap from the hollow structure. The cap may comprise, for example, the detachable cap 49 depicted in
It is noted that in all aspects of the method, the step of accessing the interior volume of the hollow structure is performed by removing all or part of a radially outer surface of the hollow structure so that the metering tubes may be removed or installed without accessing the combustion zone or inner surface of the combustor liner. Thus, there is no need to remove the hollow structures from the combustor liner or to disassemble the hollow structures and/or any other component of the gas turbine combustor in order to exchange the metering tubes.
Also in accordance with the present invention, as depicted in
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.
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WO2016/089341 | 6/9/2016 | WO | A |
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