The present invention relates to a resources reclaiming apparatus and particularly to an apparatus for rapidly decomposing and vitrifying hazardous materials to become nontoxic.
Presently Taiwan generates a great amount of daily waste such as ashes, industrial discarded soils, industrial wastes, discarded solid materials, waste oil, waste solution, discarded liquid, sludge, other liquid type wastes, etc. On the other hand, gravel used in construction projects is generally made by crushing stones and rocks excavated from rivers or mountains. They are called natural gravel for building bridges and roads and used as fillers in the civil engineering and construction projects to increase the strength and rigidity of reinforced concrete or asphalt roads. As the natural gravel is excavated from nature, their surfaces are contaminated with organic substances and bacteria. As a result, corrosion often occurs to the asphalt road surface that contains gravel, and the asphalt road surface tends to crack and damage. Moreover, natural gravel has different compositions. After crushing to a small rock fragments, the inner tissue is destroyed and the strength decreases significantly. This also reduces the pressure resistance and loading power of the concrete structure and shortens the service life. This is a big drawback of natural gravel. Furthermore, with increasing awareness of environmental protection and conservation, excavating the rivers to get the natural gravel often results in loss of soil, unbalances the ecosystem, and causes serious damage to the natural environment, thus it is neither sustainable nor commendable in the long run.
In addition, with the fast progress of industrial and commercial developments, and increased living standards, a great deal of advanced products has been produced to meet people's requirements. These products often involve complicated manufacturing processes and generate a great amount of waste. This waste has become a serious threat to the environment. Hence processing discarded soil and industrial wastes has become an important and urgent issue. Otherwise as industry and commerce thrives, the environment rapidly deteriorates.
Therefore to produce an environment-friendly building material and recycle hazardous ashes, slag, industrial wastes, discarded soils, discarded solid materials, waste oil, waste solution, discarded liquid, sludge, other liquid type wastes and the like to become reusable products that have economic value so that the resources may be reclaimed, and second preventing a public hazard has become a highly pursued goal for nearly every country around the world. This issue is especially prevalent in Taiwan because of the increased awareness of environmental protection and new environmental protection regulations. Moreover, the general public has a great aversion toward treatment of hazardous industrial wastes, ashes, discarded soil (sludge), and land resource is limited, to locate desired landfill is increasingly difficult, and hazardous wastes are not permitted to be dumped in landfill sites. Some wastes such as industrial wastes, ashes, and discarded soil (sludge) are contaminated with hazardous heavy metal and dioxins, they are very difficult to treat and handle.
The conventional treatment approach for hazardous ashes, industrial wastes, discarded soil (sludge) generally is to dump into a landfill or incinerate to reduce volume and weight. Disposing industrial wastes and discarded soil without a thorough plan, or simply dumping ashes and slag into landfills will result in harmful substances seeping underground polluting water. To use slag as road material, sea barrier and building concrete will generate toxic dust when the road and building are cutaway or damaged because the hazardous materials are usually permanent heavy metal, or dioxins and polychlorinated biphenyl. Discarding of construction, industrial wastes and soils often creates a second public hazard. It causes an environmental pollution that has harmful effect to human health. Hence discarding or dumping the wastes into landfills cannot thoroughly resolve the problem. Residual dioxins in the ashes produced by the incinerators are also difficult to treat and handle. All these problems remain to be overcome.
Therefore the present invention aims to provide a resource reclaiming apparatus to solve the serious problem of processing dioxins and heavy metal pollution. The invention, aside from sintering waste materials and discarded soils, also can transform and reclaim the wastes to become environment-friendly gravel and building material. High temperature waste gases are channeled to a thermal reclaiming device through a smoke duct to process hazardous materials so that the hazardous materials may be decomposed and vitrifying for storing.
In one aspect, the apparatus according to the invention delivers filtered diesel fuel to a pump for compression and transfers the fuel to a throttle valve; then delivers the fuel to an inlet of a combustion device through a piping system; the fuel is indirectly heated in the combustion device and sent to a nozzle; then is atomized through a helical means to be mixed with the heated air in the combustion device; a vortex is generated through a firing nozzle and a fire-resistant structure in a combustion chamber of the furnace; a circulating mixing is performed continuously to generate evenly high temperature so that the materials are melted and discharged through a duct on one side of the furnace to become the environment-friendly gravel and building material.
The invention provides the following features and advantages:
The foregoing, as well as additional objects, features and advantages of the invention will be more readily apparent from the following detailed description, which proceeds with reference to the accompanying drawings.
Referring to
The material feeding device 1 is located above the furnace 2. It has a mixing and dispensing chamber 10 located at an upper side. On one side of the mixing and dispensing chamber 10, there is a scattering and dispensing chamber 11 which has a viewing port 13 on an upper end and is covered by an upper lid 15. At the bottom of the mixing and dispensing chamber 10, there is a helical feeding device 14. The scattering and dispensing chamber 11 has intake ports 24 and 25 at the bottom on the right side of the furnace 2 abutting the top end thereof (referring to
The furnace 2 is a cylindrical barrel located below the material feeding device 1 and connects to the scattering and dispensing chamber 11. It has a furnace door 20 at one end movable by a pair of chains 200 in a synchronous manner. The furnace door 20 may be opened to see the burning condition of a combustion chamber 21 located on one side of the interior thereof. The discharge device 5 is equipped with an oil pressure cylinder 50 and located at the bottom of one end of the furnace 2 (referring to
The combustion device 3 is located on one side of the furnace 2 and has the inlets 30 and 300 formed on an inner wall to communicate with the port 23 on the left side of the furnace 2. The combustion device 3 is connected to a pipe 31 which further connects to a thermal reclaim duct 41 of the thermal reclaim device 4. The pipe 31 has elbow tubes 310 and 311 on two sides. The elbow tube 310 has one end connecting to the branch ducts 301 and 302. Another elbow tube 311 has one end connecting to branch ducts 32 and 33. The branch ducts 32 and 33 have air ducts 320 and 330 communicating with the intake ports 24 and 25 on the right side of the upper end of the furnace 2.
The thermal reclaim device 4 is located at the front end of the furnace 2 with the gas discharge duct 40 located therein. The gas discharge duct 40 is connected to the thermal reclaim duct 41 which has one side connecting to the pipe 31. The gas discharge duct 40 is also connected to an external air treatment apparatus.
The discharge device 5 is located at the bottom of one end of the furnace 2. It is driven by the oil pressure cylinder 50. Depending on waste and soil types burned in the furnace 2, the furnace 2 may be adjusted and tilted at a selected angle (referring to
Number | Name | Date | Kind |
---|---|---|---|
3561377 | Amundsen | Feb 1971 | A |
3875874 | Altmann | Apr 1975 | A |
4579067 | Peters | Apr 1986 | A |