This application claims the benefit of priority under 35 U.S.C. §119 of German Patent Application DE 10 2010 004 527.6 filed Jan. 14, 2010, the entire contents of which are incorporated herein by reference.
The present invention pertains to a respirator or anesthesia device comprising at least two modules, e.g., a blower, a breathing system, a mixer and/or an anesthetic evaporator and at least one pneumatic connection for the pneumatic connection of two modules.
Respirators and anesthesia apparatuses are used in medical technology for the artificial respiration of patients and administering anesthesia to patients. The respirators and anesthesia apparatuses comprise here a plurality of modules, which are connected to one another in a pneumatically gastight manner by means of a pneumatic connection means. The modules are, for example, a blower, a mixer, an anesthetic evaporator or a breathing system.
A breathing tube for respirating a patient is connected to the breathing system. During manufacture, the individual modules of the respirator or anesthesia apparatus are manufactured at first separately and independently from one another and are subsequently to be connected to one another by the pneumatic connection means. In general, two modules are connected by a plurality of pneumatic connection means, because a plurality of connections are, as a rule, necessary between two modules for the operation of the respirator or anesthesia apparatus.
Flexible tubes or, in some applications, even tube connections are used, in general, as pneumatic connection means.
Such tube connections are connected sealingly to the modules usually by means of O-rings.
The large number of necessary connections in a respirator or anesthesia apparatus and hence of flexible tubes and/or tube connections leads to a great assembly effort for connecting the modules to one another.
The tube connections must be mounted in an exact orientation to the modules in order for a tight connection to be guaranteed indirectly via the O-rings. Only small mounting tolerances of the modules in relation to one another and of the modules in relation to the corresponding tube connections are permissible in the vertical, horizontal and axial positions.
After the modules have been connected to the flexible tubes and/or tube connections, a complicated test is to be carried out in order to identify leaks or flexible tube connections plugged incorrectly into one another, because this represents a considerable potential hazard to the patients.
The flexible tubes with corresponding connection pieces at the ends must have a certain minimum length as a function of the diameter, as well as as a function of the radii of curvature in order for the ends of the flexible tubes to be able to be plugged into the ports of the modules.
In case of short distances between two modules, this is only possible, in general with a large loop, which causes a great length of the flexible tube with a correspondingly high pneumatic resistance and dead space to be necessary. In addition, a relatively great minimum distance is necessary between the modules to be connected.
U.S. Pat. No. 3,394,954 shows a coupling device for medical devices for connecting two flexible tubes. A flexible tube is disadvantageously necessary herewith.
U.S. Pat. No. 4,870,961 shows a pneumatic connection means for connecting a respiration tube with a medical ventilator.
The object of the present invention is therefore to make available a respirator or anesthesia apparatus, in which the modules of the respirator or anesthesia apparatus can be pneumatically connected to one another in a simple and reliable manner and the space requirement is small.
This object is accomplished with a respirator or anesthesia apparatus comprising at least two modules, e.g., a blower, a breathing system, a mixer and/or an anesthetic evaporator, at least one pneumatic connection means for the pneumatic connection of two modules, wherein the at least one pneumatic connection means comprises a connection tube, which is surrounded with a first end by a first module and is surrounded with a second end by a second module, so that there is a pneumatic connection through the connection tube between the first module and the second module.
The modules of a respirator or anesthesia apparatus can thus be connected to one another by the connection tube in a simple manner without a flexible tube.
Secure and reliable pneumatic connection is thus possible between two modules, and reliable pneumatic connection can be achieved with a small amount of assembly effort.
Furthermore, the necessary distance between the two modules for the pneumatic connection is small, so that the amount of space needed for the installation of the respirator or anesthesia apparatus can be reduced as a result.
Furthermore, unlike in a flexible tube connection, no flexible tubes are necessary, which leads to a reduction of pneumatic resistances and dead spaces in the gas-carrying system of the respirator or anesthesia apparatus. In addition, mix-up of flexible tube plug connections among each other is avoided.
The connection tube is, in particular, a separate component and/or not a flexible tube. The connection tube is a separate component, i.e., the connection tube is not connected in substance with at least one module. The connection tube thus represents a separate component, which is manufactured separately and independently from the module.
In another embodiment, the connection tube is connected to the first module and/or to the second module in a nonpositive and/or positive-locking manner.
In an additional embodiment, the first and/or second module has a recess, and the first end of the connection tube is arranged in the recess of the first module and/or the second end of the connection tube is arranged in the recess of the second module. The recess is designed here, for example, as a hole or milled recess in a connection tube, which has a round cross section.
The connection tube preferably consists of an inner material on the inside and an outer material on the outside. The inner tube thus has an inner tube consisting of an inner material and an outer tube consisting of an outer material. The outer tube is preferably fastened to the inner tube by connection in substance, for example, by means of vulcanization.
In addition, the outer tube may also be fastened to the inner tube, for example, by means of bonding.
In one variant, the inner material has a higher modulus of elasticity than the outer material.
The modulus of elasticity of the inner material is preferably 2, 5, 10, 30 or 50 times higher than the modulus of elasticity of the outer material.
The outer material is preferably formed from an elastic material, for example, an elastomer, which is resistant to corrosive media such as anesthetic gases (laughing gas, O2) and volatile anesthetics such as halothane, enflurane, desflurane, isoflurane or sevoflurane. Suitable materials resistant to the aforementioned media are, for example, materials from the group of the ethylene, propylene and rubber compounds and of the ethylene and propylene elastomers (EPDM), which are known, for example, under the trademarks Vistalon®, Dutral®, Buna AP® or APTK®, as well as of the fluorinated rubber compounds (FKM, FPM), which are known under the trademarks Viton®, Tecnoflon®, and Fluorel®, as well as of the perfluorinated rubber compounds (FFKM, FFPM), which are known under the trademarks Parafluor® and Kalrez®.
In another embodiment, the inner material is a corrosion-resistant metal, especially stainless steel. The gas of the respirator or anesthesia apparatus flows through the inner tube. It is meaningful to make the inner tube from stainless steel because a corrosion-resistant and durable flow duct resistant to corrosive media, especially to volatile anesthetics such as halothane, isoflurane, desflurane, sevoflurane or enflurane can be made available as a result for transporting the gas.
Making the inner material from polyether ether ketone (PEEK) guarantees resistance to corrosive and aggressive media, which are represented, for example, by volatile anesthetics such as halothane, isoflurane, desflurane, sevoflurane or enflurane, in an equivalent and similar form as it is guaranteed by making the inner material from stainless steel.
In another embodiment, an especially elastic sealing bead is formed at the first end and/or at the second end of the connection tube, preferably with the outer material. The sealing bead is preferably designed as a fully circumferential sealing bead.
It is also preferable to make the sealing bead from the same elastic material as the outer material, and more preferably from ethylene or propylene rubber (EPDM), fluorinated rubber (FKM, FPM) or perfluorinated rubber (FFKM, FFPM).
In another embodiment, the connection tube makes possible a radial and/or axial sealing of the connection tube in relation to the module, especially of the first and/or second end in a recess of the module, at the first end and/or at the second end, especially by means of the sealing bead.
In another embodiment, the sealing bead is in contact with the first and/or second module, especially in a recess, so that a sealing surface is formed between the sealing bead and the first and/or second module.
In an additional variant, the connection tube has a round cross section.
In another variant, the cross-sectional shape of the recess of the first and/or second module corresponds to the cross-sectional shape of the connection tube at the first end, especially at the sealing bead.
The outer shape of the connection tube at the first and/or second end and the shape of the recess are of an essentially identical design, so that a circumferential and complete sealing surface can form.
A round design of the connection tube and of the recesses in the modules guarantees, in particular, that both a horizontal, a vertical, as well as an angular offset between the modules can be compensated.
In another embodiment, the cross-sectional shape of the recess of the first and/or second module corresponds to the outer cross-sectional shape of the connection tube at the first and/or second end, especially the sealing bead.
The first and/or second end, especially the sealing bead of the connection tube, is slightly larger than the recess of the second module in a state in which it is not inserted into the recess of the first module, so that the first and/or second end of the connection tube is arranged in the recess of the first and/or second module under a prestress.
The first and/or second end of the connection tube, especially the elastic sealing bead, are thus arranged in the recess of the first and/or second module under an elastic prestress. The prestress is brought about by an elastic deformation of the elastic sealing bead. As a result, a compressive strain develops at the sealing surface between the first and/or second end of the connection tube and the limitation of the recess by the first and/or second module, so that secure and reliable sealing is guaranteed as a result between the first and/or second end of the connection tube and the first and/or second module at the recess. Furthermore, manufacturing inaccuracies at the ends of the connection tubes and at the recesses of the modules can also be advantageously compensated based on this elastic deformability.
In another embodiment, the sealing bead is embodied coaxially with an axis of the first and/or second connection tube.
In another embodiment, the first and/or second connection tube is arranged coaxially in the recess of the first and/or second module.
Exemplary embodiments of the present invention will be described in more detail below with reference to the drawings attached. The various features of novelty which characterize the invention are pointed out with particularity in the claims annexed to and forming a part of this disclosure. For a better understanding of the invention, its operating advantages and specific objects attained by its uses, reference is made to the accompanying drawings and descriptive matter in which preferred embodiments of the invention are illustrated.
In the drawings:
a is a longitudinal sectional view of a connection tube and of two modules in a first mounting possibility in detail with dimensions;
b is a longitudinal sectional view of two connection tubes and of a first and second module in a first mounting possibility;
Referring to the drawings in particular,
Analogously to
In the first exemplary embodiment of the connection tube 1 according to
In a state of the connection tube 1 in which it is not inserted into the recess 15, the sealing bead 19 is slightly larger than recess 15, so that the sealing bead 19 is elastically deformed when it is inserted into the recess 15 on account of its elastic properties, i.e., the circumference of the sealing bead 19 is reduced. The sealing bead 19 is thus arranged in the recess 15 under a prestress, so that secure and reliable sealing is guaranteed between the sealing bead 19 and the second module 8 at the recess 15 based on the acting compressive forces. Furthermore, manufacturing inaccuracies on the connection tube 1 and on the recess 15 can be compensated as a result. The first end 9 of the connection tube 1 is arranged analogously to the second end 10 in a recess 15 of the first module 7 (not shown). The air can thus flow, for example, from the second module 8 through an air line 1, i.e., through the space connected by the inner tube 3, and subsequently into an air line 17 of the first module 7 according to
The second exemplary embodiment according to
The third exemplary embodiment according to
a through 10 show five different mounting situations of a first and second module 7, 8 with two connection tubes 1 each. The connection tubes 1 with sealing beads 19 are arranged in recesses 15 of the modules 7, 8 and connect the air lines 17 of the modules 6, 7, 8 with one another. Horizontal symmetry lines 20, 20′, 21 are shown axially symmetrically with the respective air lines 17 in modules 6, 7, 8 and with the connection tubes 1 in
For representation in detail, only a single connection tube 1 is shown in the arrangement according to
The connection tube 1 is in a recess with a height 26, and it is fitted in the vertical position into recess 15 of module 6 with its maximum external diameter, comprising a tube diameter 28 of the connection tube 1 and the sealing bead thickness 29 of the sealing bead 19. The connection tube 1 is fitted over the tube length 25 into the recess depth 24 with a plug-in depth 27 in the horizontal position in the recess 15 of connection tube 1.
As an example of a connection comprising the modules 6 by means of a connection tube 1, a tube length 25, equaling 35 mm, a recess depth 24, equaling 11 mm and a plug-in depth 27, equaling 5 mm, shall be dimensioned such that the connection tube 1 is fitted horizontally centrally into the recess 15. A recess height 26, equaling 14 mm, shall be dimensioned such that the connection tube 1 with a tube diameter 28 of 10 mm and with a sealing bead thickness 29 of 2.1 mm to 2.4 mm is sealingly fitted into the recess 15.
In the view in
In the mounting possibility according to
There is an angular offset 23 between the first module 7 and the second module 8 in
In the fourth mounting possibility according to
To illustrate the structural limitations of the connection of a first module 7 with a second module 8, the fifth mounting possibility according to
To highlight the details of the arrangement, a connection with only one connection tube 1 is shown, in which the arrangement exceeds the structurally imposed limitations, i.e., the height offset 22 cannot be compensated any longer. Contact points 151, 152, 153, 154 of the recesses 15 and contact points 191, 192, 193, 194 of the sealing beads 19 are shown, whose positions in relation to one another show whether a sealing connection is possible. It can be seen that at least at contact point 153 of the recess 15 of the second module 8, the connection tube 1 is shown in the tilted position and with overlap in relation to the second module, and that the connection tube 1 cannot be fitted any longer into recess 15 without a mechanical deformation of the connection tube 1 and/or of the second module 8. The consequence of this is that the connection tube 1 cannot be sealingly in contact any longer in the recess 15 of the first module 7 at least with the contact point 191 of the sealing bead 19.
The plug-type connection is thus no longer gastight as a whole. Thus, no reliable pneumatic connection is established in this special connection arrangement between the first and second modules 7, 8 through the connection tube 1 used, because the geometry of the connection tube 1 is not adapted to the position of and distance between the modules 6, 7, 8.
The first, second, third and fourth mounting possibilities or installation situations show that a secure and reliable pneumatic connection can be established between the first and second modules 7, 8 by means of the connection tubes 1 in case of slight deviations in the dimensional stability of the components or in case of deviations in the structural symmetry situation, especially in case of height offset 22 and/or an angular offset 23 between the first and second modules 7, 8 in relation to one another.
The fifth mounting possibility shows the structural limitations, where no reliable pneumatic connection can be established between the first and second modules 7, 8.
A secure and reliable pneumatic connection is made available by the connection tube 1 between two modules 6 of a respirator or anesthesia apparatus 4, 5. Only corresponding recesses 15 are to be formed during manufacture in the modules 6 of the respirator or anesthesia apparatus 4, 5. Only the connection tube 1 needs to be inserted into these recesses 15. The pneumatic connection can thus be established in a simple manner by plugging and it can also be detached in a simple manner, which is advantageous in case of maintenance work on the respirator or anesthesia apparatus 4, 5. Thus, only a very small number of components are advantageously needed for the pneumatic connection, so that the costs can be reduced, on the one hand, and the reliability of the mounting can be increased, on the other hand.
The connection tube 1 has, for example, a length 25 in the range of 25 mm to 35 mm and an external diameter 28 of about 8 mm to 12 mm, preferably an external diameter 28 of 10 mm.
Deviating from this, the length 25 of the connection tube 1 may be, for example, in the range of 10 mm to 40 mm and the diameter may be, for example, in the range of 5 mm to 15 mm. The length 25 depends essentially on the intended structural distance between the modules 6. The sealing bead thickness 29 depends on the elasticity and deformability of the elastic material of the sealing bead and is in a range of 1 mm to 5 mm. If a fluorinated rubber is selected as the elastic outer material and the elastic material of the sealing bead, a sealing bead thickness of about 2 mm is, for example, advantageous.
The height 26 and depth 24 of the recess 15 are selected such that a secure gastight, pneumatic connection is obtained in the interplay of the tube length 25, the sealing bead material and the sealing bead thickness 29 to the distance between the modules 6 within broad limits under the predetermined mounting situation.
The geometry or the size of the connection tube 1 may also be designed with respect to the recess 15 such that there is no risk of mix-up or incorrect plugging into unintended recesses 15 on a module 6 during mounting.
On the whole, substantial advantages are associated with the respirator or anesthesia apparatus 4, 5 according to the present invention. The pneumatic connection between the modules 6 of the respirator or anesthesia apparatus 4, 5 is substantially simplified, on the one hand, by the use of a smaller number of components, so that the manufacturing costs can be lowered and mounting errors can be essentially ruled out as a result. In addition, a highly reliable connection is made possible between the modules 6, so that the installation space needed for the respirator or anesthesia apparatus 4, 5 is advantageously reduced.
While specific embodiments of the invention have been described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.
Number | Date | Country | Kind |
---|---|---|---|
10 2010 004 527.6 | Jan 2010 | DE | national |