Respirator

Abstract
Disclosed is a respirator comprising at least one flow path. Said respirator is composed of several interconnected components which ar disposed one behind another in the flow path and through which the flow path extends. The fluid resistance of each individual component is optimized so as to obtain a low total fluid resistance of all components.
Description

Specific embodiments of the invention are illustrated in the accompanying schematic drawings.



FIG. 1 shows surface shaping with the use of sawtooth grooves.



FIG. 2 shows surface shaping with the use of trapezoidal grooves.



FIG. 3 shows surface shaping with the use of L-shaped grooves.



FIG. 4 shows a block diagram illustrating the basic functional components of a device for measuring flow resistance.



FIG. 5 is a table that summarizes the flow resistance of various ventilator masks at various volume flows.



FIG. 6 is a graphic summary of the test results compiled in the table in FIG. 5.



FIG. 7 shows an elbow angle that has been optimized for flow.



FIG. 8 is a perspective drawing in viewing direction XIII in FIG. 7.



FIG. 9 shows a modification of the embodiment illustrated in FIG. 8.



FIG. 10 is a schematic drawing illustrating the development of turbulence in the vicinity of a cross-sectional constriction of the flow path.



FIG. 11 shows a modification of the embodiment illustrated in FIG. 10 with the use of brush-like transition elements.



FIG. 12 is a schematic drawing illustrating flow guidance in the vicinity of a cross-sectional expansion with the use of brush-like flow elements.



FIG. 13 shows the arrangement according to FIG. 12 without the use of flow guide elements.



FIG. 14 shows a graph that summarizes flow resistance as a function of flow for various embodiments.



FIG. 15 shows a medical device.



FIG. 16 is a perspective drawing of a humidifier, which can be inserted between the ventilator and a ventilation hose.



FIG. 17 shows a ventilator with an oxygen supply valve for supplying an increased oxygen concentration.



FIG. 18 is a perspective drawing of a ventilator mask with a forehead support.



FIG. 19 shows a surface profile.



FIGS. 20-25 show various types of surface topography.





In the embodiment illustrated in FIG. 1, the surface of a flow path is shaped to take advantage of the effect that the flow resistance can be reduced by fine longitudinal grooves in the surface of bodies over or around which flow is occurring. Resistance reductions of up to about 10% were measured, compared to a “smooth surface”. Resistance-reducing grooved surfaces (riblets) are of interest whenever high demands are placed on surface quality at relatively high flow velocities. This is the case even though the surface area of the body is significantly increased by the grooves and even though, according to classical theory, the grooved surface is a “rough surface”. In accordance with the invention, it is proposed that some portions of the inside wall of the tube be provided with grooves of varying sizes and configurations.


Resistance-reducing grooved surfaces (riblets) consist of microscopically small grooves that are aligned parallel to the flow. The grooves must be dimensioned in such a way that they act as a hydraulically smooth surface for the flow. The resistance-reducing effect consists in hindrance of the turbulent transverse components of the flow at the wall. The riblet surfaces of the invention can reduce turbulent wall friction by up to 10%.


A correlation between flow velocity and groove spacing exists inasmuch as narrower grooves have a greater probability of being smaller than the half lateral wavelength and thus generate smaller turbulence. In accordance with the invention, therefore, it is proposed that the riblet surfaces have different riblet dimensions and/or different riblet spacing in the area of the ventilator, depending on the flow conditions prevailing there.


Test results show reduced resistance of the grooved film of 5-10% compared to the smooth structure.


The lowering of resistance by the grooved structure can be explained by the occurrence of different, textured subregions in the boundary layer. These boundary layers have an effect on the turbulence.


In the laminar lower flow layer, strips of high velocity alternate with strips of low velocity. These structures affect the turbulence behavior at the boundary layer. The spaces between the strips can be calculated as follows:


W=1001


l=v/UT


W: groove spacing


l: characteristic length of the lower layer


v: kinematic viscosity


UT: friction velocity


The friction velocity is defined as: Reynolds number=inertial forces/frictional forces. It describes the hydrodynamic similarity of a body as a function of the viscosity of the medium surrounding it.


The invention provides for the use of surfaces with high Reynolds numbers. The inertia of the medium is constant; high Reynolds numbers are produced by very low frictional forces near the surface, which are achieved by the characteristic grooved structure.


In summary, it can be said that grooves with smaller spacing are used in regions of faster flow than in regions of slow flow; the grooves are aligned with the flow and overlap one another.


Another aspect of the invention in that the surfaces of the invention experience hardly any contamination, i.e., a lotus effect is observed.


The air resistance can be described by the formula:






W=rho/cw×A×V2.


If one wishes to achieve faster flow with a certain power, this can also be accomplished by reducing the cw value and the area A (the air density rho is predetermined by air pressure and temperature). While the area can be reduced only to a certain limit, there is a great deal of potential in the case of the cw value. The air resistance W can be broken down into a pressure component and a friction component.


The pressure drag involves defects of form and the turbulence resulting from them. If complete pressure equalization can no longer occur due to burble, a drag arises which is known as pressure drag. However, it can be reduced to a minimum by perfect shaping.


Another objective of the present invention is to make the shape close to the absolute optimum, so that the “streamlines” close again with practically no pressure losses / vortices. This increases the friction component, to which it is therefore necessary to devote more attention. The frictional resistance arises from shear stresses between the body and the medium flowing around it.


The frictional resistance can be broken down into a laminar component and a turbulent component. In the front part of the lining, the flow is initially laminar, but then, depending on the shape and surface, it becomes turbulent flow at a certain point, which means a definite increase in resistance in the region which follows. Consequently, an effort must be made to keep the flow in the boundary layer laminar for as long as possible. This can be accomplished by the use of laminar profiles, in which the greatest width is not reached until at least 50% of the total length, so that the flow is accelerated for a longer period of time, and laminar flow can be maintained more easily in this acceleration interval.


Another possible means of maintaining laminar flow consists in optimization of the surface in the front region by, for example, riblet surfaces. If, on the other hand, the flow is separated at a certain point by a defect of form, it is possible, by increasing the roughness in this area, to capture the flow again by this well-defined energy input and thus reduce the resistance (the pressure drag).


Alternatively, the turbulent part of the boundary layer can be made at least partially laminar by removing “mini-vortices” that develop through small drill holes in the surface.


In accordance with the invention, it is also proposed that numerical fluid mechanics be used to determine wall shear stresses, coefficients of friction, wall friction, air resistance, and their contributions to the total resistance.



FIG. 1 shows a component 1 of a ventilator. The surface 2 of the component 1 is provided with a surface profile 3. The surface profile 3 consists of elevations 4 which bound groove-like depressions 5.


The specific embodiment according to FIG. 1 shows a pattern of the surface profile 3 with sawtooth grooves that extend in the longitudinal direction of flow. The elevations 4 and the depressions 5 each form angles of about 60°. The width of the elevations 4 and the width of the depressions 5 are selected to be basically equal.



FIG. 2 shows an embodiment of the surface profile 3 in the form of trapezoidal grooves. The elevations 4 are formed essentially the same as in FIG. 1, but they have a narrower apex angle of about 45°. The distance (S) between the peaks of two elevations is about twice the height (S/2) of the elevations 4.



FIG. 3 shows an embodiment in which the surface profile 1 consists of L-shaped grooves. Fin-like projections rise above the surface 2. The distance (S) between the fins is about twice the height (S/2) of the fins.



FIG. 4 shows a basic design for a device for measuring flow resistance. A flow source 6 is connected to a flowmeter 7. A valve 8 is located after the flowmeter 7. A pressure gage 9 is connected to a line connecting the flowmeter 7 and the valve 8.


Measurement results obtained with the use of the measuring device shown in FIG. 4 are tabulated in FIG. 5. The flow resistance was determined for eight ventilator masks, which were used as examples of different patient interfaces. The total flow resistance of the individual masks was determined. Test objects 1 to 6 are state-of-the-art masks, and test objects 7 and 8 were optimized with respect to their flow guidance in accordance with the invention. In particular, the following test objects were tested with the test setup according to FIG. 4:


















Test Object 1:
ResMed; Mirage (from current




production)



Test Object 2:
ResMed; Ultra Mirage (from current




production)



Test Object 3:
Respironics; Comfort Select (from




current production)



Test Object 4:
MAP; Papillon (from current production)



Test Object 5:
Weinmann; SOMNO mask (from current




production)



Test Object 6:
Weinmann; SOMNO plus (from current




production)



Test Object 7:
Weinmann; vented (prototype close to




production)



Test Object 8:
Weinmann; nonvented (prototype




close to production)










The testing device used as the flowmeter was the Timeter PM-No. 107-015. The SI PM No. 205-029 was used as the pressure gage. In addition, a device was used, the Weinmann SOMNOcomfort model, which was modified to allow a constant speed to be set. The test setup illustrated in FIG. 4 is explained in greater detail below.


The flow resistance of the test objects was measured for volume flows of 50 L/min and 100 L/min. The measure of the flow resistance is the level of the dynamic pressure in front of the test object compared to the ambient pressure. The dynamic pressure is conducted to the pressure gage, where it is measured, through a thin hose, which is connected in front of the test object in the flow channel. The two volume flow values (50 L/min and 100 L/min) were produced by a modified SOMNOcomfort, whose speed can be set to a constant value, and checked by the Timeter. All of the intended openings (discharge openings) and unintended openings (interfaces, e.g., between elbow and turn sleeve) were sealed before the start of the measurement.



FIG. 6 summarizes the test results according to FIG. 5 for the volume flows of 50 and 100 L/min. The values plotted for the individual test objects correspond to the values in FIG. 5. Especially in the case of test object No. 7, it is apparent that the flow resistance could be halved by the design of the invention compared to the best state-of-the-art comparison device.


In addition to the surface shaping in accordance with the invention, the flow guidance is also quite important. Especially in the case of a patient interface in the form of a mask, an angled connector is often used for connection to the ventilator hose. The geometry of the angle and of the hose connection is a significant factor affecting the resulting flow resistance. With respect to the reduction of the flow resistance, a connection angle of<70° and a connection diameter of>18 mm have been found to be especially advantageous. Furthermore, the automatic control precision can be increased, and energy savings can be achieved.



FIG. 7 shows an angled connector 10 with a ball-and-socket joint 11 for connection to a ventilator mask (not shown). The elbow angle is about 70°.



FIG. 8 shows the connector 10 according to FIG. 7 in viewing direction VIII in FIG. 7. The diameter at the narrowest point is about 15.2 mm.



FIG. 9 illustrates that the connector has an area of about 210 mm2 at its narrowest point.


The importance of fluid-mechanical shape optimization decreases nonlinearly with flow velocity. However, it is precisely in the range of high ventilation pressures and high flows that a fluid-mechanically favorable shape has an especially strong effect on energy savings, sound reduction, and the quality of therapy.


Additional tests were aimed at reducing the sound-emitting effect of edges over which flow is occurring. Sound arises at edges over which flow is occurring by conversion of some of the turbulent wall pressure fluctuations to propagable pressure waves. Since this process is causally related to the nonuniform change in the boundary conditions at the edge, a change of the edge characteristics towards a more uniform transition from the hard wall into the free flow was also seen here as a potential solution to the problem of noise reduction.



FIG. 10 shows a flow path 12 with a principal direction of flow 13. In the principal direction of flow 13, the respiratory gas flow first passes through a first cross-sectional area 14 and then through a second cross-sectional area 15. The first cross-sectional area 14 makes the transition to the relatively smaller second transition area 15 by means of a step-like constriction 16. FIG. 10 shows the turbulence 17 produced by the constriction 16 at this type of transition.


In FIG. 11, flow guide elements 18 are used to prevent turbulence 17. The practical realization of the flow guide elements 18 takes the form of a set of brushes aligned in the principal direction of flow 13 on the upper edge. A noise reduction of 2 to 3 dB was achieved. Noise reduction is observed chiefly at low frequencies.


The geometry of the flow guide elements 18 can be varied to adapt to the specific application specifications. In particular, the thickness, the density, the length, and the flexibility can be varied. In particular, a flexible design of the flow guide elements 18 has been found to be important.


In accordance with another embodiment, it is also proposed that flow-optimized trailing edges 19 be used alternatively or additionally to the flow guide element 18. Especially trailing edges 19 made of a porous material have been found to be advantageous. It is also possible to make the flow guide elements 18 from a porous or open-pored material. Ideally, this is done in combination with a flexible design of the flow guide elements 18. The use of the flow guide elements 18 resulted in experimental noise reduction of up to 12 dB.


Another area of application for optimization of the flow guidance is related to the generation of the respiratory gas and the components used for this purpose. The rotor of the fan is the most important source of sound, and the sound is strongly dependent on the clearance of the rotor perimeter. By systematic reduction of the clearance (up to 85% of the initial state), it was possible to achieve considerable noise reduction, which is due to a great extent to the reduction of the flow-off speed at the trailing edge that is associated with the clearance reduction.


The flow-off noises at the terminal and lateral edges and the transitions can be considerably reduced by suitable edge design (e.g., brushes, porous terminal edges).



FIG. 12 shows the use of flow guide elements 18 in the transition zone from a first cross-sectional area 14 to a second cross-sectional area 15, which is larger than the first cross-sectional area 14. The first cross-sectional area 14 makes a transition to the second cross-sectional area 15 by a shoulder-like expansion 20. The flow guide elements 18 extend out from an edge 21 of the first cross-sectional area 14 into the flow zone of the second cross-sectional area 15.



FIG. 13 shows the arrangement according to FIG. 12 without the use of flow guide elements 18. This results in turbulence 17.


The measurements of the pressure drop of variously optimized ventilators at varied flow yield specific pressure-flow characteristic curves. FIG. 14 shows pressure-flow characteristic curves for different ventilators. The horizontal scale shows the flow (flow rate) in liters/second, and the vertical scale shows the pressure drop APPI in mbars. During inspiration, a positive flow and a positive pressure difference are present, and during expiration, a negative flow and a negative pressure difference prevail.



FIG. 14 shows that the pressure difference does not change sharply at a flow between 0 and 25 L/min, but then increases rapidly with further increases in the flow rate. This can be explained by the fact that the air shows laminar flow at low flow rates up to 20 L/min, but turbulence develops at higher flow rates, and this increases the resistance. The flow varies with each phase of a breath. At moderate ventilation, the pressure drop is 0-10 mbars.


The different lines in FIG. 14 represent the pressure-flow characteristic curves for differently optimized ventilators.


a—standard


b—brushes


c—sharkskin


d—geometry of the PI-hose connector


e—brushes+shark skin+geometry of the PI-hose connector


The pressure drop means additional, ineffective respiratory work. This additional respiratory work must be performed by the:


(a) patient,


(b) ventilator, or


(c) ventilator and patient.


If the patient must take over the work, there is a risk of early respiratory exhaustion. If the ventilator takes over the work, it must perform additional work during an inspiration, which can result in increased power consumption, increased sound generation, and diminished automatic control precision. During expiration, the pressure in the PI must be reduced in such a way that expiration is not hindered and effective elimination of CO2 is possible.



FIG. 15 shows the basic design of a ventilator. A respiratory gas pump is installed inside a ventilator housing 22, which has an operating panel 23 and a display 24. A connecting line 26 in the form of a hose is attached by a coupling 25. An additional pressure-measuring hose 27, which can be connected with the ventilator housing 22 by a pressure input connection 28, can run along the connecting hose 26. To allow data transmission, the ventilator housing 22 has an interface 29.


An expiratory device 30 is installed in an expanded area of the connecting hose 26 that faces away from the ventilator housing 22. An expiratory valve can also be used.



FIG. 15 also shows a ventilation mask 31, which is designed as a nasal mask. The mask can be fastened on the patient's head by a head fastening device 32. A coupling device 33 is provided in the expanded region of the ventilation mask 31 that faces the connecting hose 26.


The surface coatings can be produced by various methods, which have already been partly explained above in connection with examples. The surface coatings can be produced by introducing particles, as described above, but it is also possible to use vapor deposition techniques, lamination techniques, or plasma coating techniques. It is likewise possible to use the aforementioned methods for applying liquid coatings in pure form or diluted with solvents. Surface treatments, for example, those involving the use of mechanical means, laser beams, or electron beams, are also possible.



FIG. 19 shows a section of a surface profile of a modified molded body for a medical apparatus with elevations of various shapes, which have heights of 0.1 nm to 5,000 nm relative to the base. The distance between the individual elevations is likewise in the range of 0.1 to 5,000 nm.


These elevations are arranged in various forms on the surface to form regular structures. In one embodiment, the invention comprises, for example, the following accessory parts that can be used for ventilation applications:


Humidifier (FIG. 16), 02 valve (FIG. 17), head fastening device, patient interface (for example, mask, nasal pillows, tube), hose, filter, mounting, coupling, heater, interchangeable parts, pocket. It will now be explained how the invention contributes to improvement of the specified accessory parts.


Ventilators produce an air volume flow of up to 400 L per minute. The dimensions of a ventilator, the patient hose, and the patient interface are basically fixed within narrow limits. Therefore, the amount of power consumed in producing the air flow increases at a disproportionately high rate with increasing velocity of flow. At the same time, the generation of noise increases with increasing velocity of flow.


The reduction of noise generation, measured at a distance of 1 meter, can typically amount to at least 5% or at least 1 dB(A). In regard to the reduction of power consumption, it is intended especially that the reduction should be at least 2%. In another variant, the amount of time needed for a necessary cleaning should be reduced by at least 10%.


Therefore, in accordance with the invention, it is proposed that the frictional forces of the surfaces be reduced in order to save energy and/or limit noise generation. The resistance-reducing surfaces of the invention consist of microscopically small surface structures, for example, grooves, which are preferably aligned parallel to the direction of flow of the medium. Surfaces of this type are known in the natural world, for example, shark's skin. The surface structures are dimensioned in such a way that they act as a hydraulically smooth surface for the flowing medium. The resistance-reducing effect consists in hindrance of the turbulent components of the flow.


The surface structures are preferably spaced essentially equal distances apart. These essentially equal distances are in the range of 100 nm to 200 μm, and preferably in the range of 5 μm to 100 μm. It is especially preferred for the surfaces of the invention to have reduced resistance on the order of>1.0%.


In accordance with the invention, the air-conveying part of a ventilator and/or hose has, at least in certain sections, a textured surface with regular and/or irregular elevations and/or has a surface that reduces the friction of a flowing medium and/or has a flow-optimized surface.


To prevent the respiratory passages from becoming dry, the respiratory air is typically humidified. Since patients perceive warmed air to be pleasant, and since the air can hold more water vapor when it is heated, for example, by a heating element 35, a water supply tank that is used as a liquid reservoir 36 of the humidification system is typically heated indirectly and/or directly, for example, by the metallic base of the water supply tank or, for example, by means of an immersion heating element 35. A respiratory gas humidifier can be externally connected to a ventilator on the outside by a coupling 25 and/or it can be installed inside a ventilator. Due to hygienic requirements that must be met, it must be possible to remove the humidifier for cleaning and nevertheless to guarantee a sufficient seal from the water. The humidifier consists of an upper part 38, which serves essentially for conveying the air and also for connecting the ventilator 22 and the connecting hose 26, and a lower part 39 that holds the water supply. The upper part 38 has a liquid filling hole 40 with a closure 41.


A gas line 42, which is preferably designed as a pressure measurement line and/or oxygen supply line, can be arranged in the vicinity of the humidifier. The gas line 42 is connected with the humidifier by a gas coupling 43. The humidifier can be coupled with a connecting hose 26 by a connecting adapter 44. Communication with the ventilator 22 can be realized by a plug connector 45 between the humidifier and the ventilator. A display 46 can be positioned near the humidifier.



FIG. 17 is a perspective drawing of a ventilator 22 with a coupling 25 and an operating panel 23. A connecting hose 26 is connected by means of the coupling 25, and a pressure measurement line 27 passes through the connecting hose 26.


An oxygen line 49 is mounted on the outside of the connecting hose 26 and is connected with an oxygen supply valve 47. The supply valve 47 is connected to an oxygen source (not shown) by a supply line 50. A control line 51 connects the supply valve 47 with an interface 29 of the ventilator 22.


In the embodiment illustrated in FIG. 17, the supply valve 47 is mounted on the outside of the ventilator 22. However, it is also possible to integrate the supply valve in the ventilator.


The oxygen supply valve preferably has a self-cleaning and/or hydrophilic and/or oleophobic and/or low-friction and/or conducting surface.


A patient interface will now be explained as the next example of an application. In the embodiment illustrated in FIG. 18, a patient interface is designed as a face mask 31. A mask is usually designed as a modular system and typically consists of the following components, which do not constitute a complete enumeration:


Body 52 of the mask and/or protruding edge 53 of the mask and/or expiratory system 54 and/or coupling element 33 and/or joint 55 and/or forehead support 56 and/or forehead support mount 57 and/or forehead pad 58 and/or fastening device 62 for a head harness, securing ring, and/or release cord. The mask does not necessarily have to have all of the individual components for it to be functional.


The protruding edge 53 of the mask rests against the patient's face and provides the necessary seal. The body of the mask is connected with a coupling element 33 by means of a joint. A forehead support 57 with a forehead pad 58 is used to ensure reliable positioning of the ventilator mask on the patient's head. The forehead support is connected with the body of the mask by a mount 53.


Various other patient interfaces can be used as alternatives to a mask. The following are named as examples: nasal pillows, tubes, tracheostoma, catheter.


Hereinafter, masks and all mask components, as well as other patient interfaces, such as nasal pillows, will be combined under the term patient interfaces.


At least certain sections of the patient interfaces preferably have an antiseptic and/or self-cleaning and/or hydrophobic and/or oleophobic and/or photocatalytic and/or scratch-resistant and/or nonfogging and/or nonirritating to the skin and/or low-friction and/or electrically conducting surface.


It is especially preferred that the area near the end of the patient interface that faces the air flow be furnished with suitable smooth plastics and/or lacquered surfaces and/or coated plastics and/or surfaces with texturing on the nanometer to micrometer scale in such a way that reduced friction can be realized.


The invention can also be used together with a filter. Especially in ventilators but also in other types of medical apparatus, filters are used, mainly in the air intake area, to retain particulate matter, dust particles, and microorganisms. The filters are intended to prevent contamination of the apparatus and contamination of the patient. Alternatively and/or additionally, filters are used in the area between the apparatus and the patient or user, especially to avoid hygienic contamination. The filters usually take the form of replaceable plug-in filters. So-called combination filters are also used, which can be designed, for example, as coarse filters and fine filters. If a filter is not regularly cleaned and/or replaced, retained particulate matter, dust particles, and microorganisms can increase the flow resistance of the filter, which causes the efficiency of the apparatus to decrease or contaminants to be carried to the patient. State-of-the-art filters must be frequently replaced, which is time-consuming and expensive.


In accordance with the invention, it is proposed that the filters be provided with functional surfaces. This increases the service life of the filters and thus lowers costs.


It is preferred that the area near the end of the filter that faces the air flow be furnished with suitable smooth plastics and/or lacquered surfaces and/or coated plastics and/or surfaces with texturing on the nanometer to micrometer scale in such a way that reduced friction can be realized. It is also preferred to finish HME filters (heat and moisture exchange filters) in such a way that they have reduced frictional resistance and/or that they are antiseptic and/or self-cleaning and/or oleophobic and/or photocatalytic.


Functional surfaces have also been found to be effective for hoses. Especially in ventilators but also in other types of medical apparatus, such as suction devices, hoses are used to convey a medium, especially in the area of a connection between the user/patient and the device. The hoses usually take the form of replaceable plug-in hoses. If a hose is not regularly cleaned and/or replaced, retained particulate matter, dust particles, contaminants, and microorganisms can increase the flow resistance, which causes the efficiency of the apparatus to decrease or contaminants to be carried to the patient. State-of-the-art hoses must be frequently cleaned and/or replaced, which is time-consuming and expensive. Cleaning must be performed frequently and thoroughly to eliminate contamination effectively.


In accordance with the invention, it is proposed that the hoses be provided with functional surfaces. This increases the service life of the hoses and at the same time reduces the amount of time needed to clean them, thereby reducing costs.


It is preferred that the area near the end of the hose that faces the air flow/medium flow be furnished with suitable smooth plastics and/or lacquered surfaces and/or coated plastics and/or surfaces with texturing on the nanometer to micrometer scale in such a way that reduced friction can be realized. It is also preferred that hoses have an electrically conducting surface.

Claims
  • 1. A ventilator, which has at least one flow path and comprises several interconnected components, which are successively arranged along the flow path, which runs through these components, wherein the flow resistance of each individual component (1) is optimized to achieve a low resultant total flow resistance of all components (1).
  • 2. A ventilator in accordance with claim 1, wherein the component (1) has a surface profile (3).
  • 3. A ventilator in accordance with claim 1, wherein that the surface profile (3) has a lotus structure.
  • 4. A ventilator in accordance with claim 1, wherein the surface profile (3) has a shark skin structure.
  • 5. A ventilator in accordance with claim 1, wherein the surface profile (3) has longitudinal grooves.
  • 6. A ventilator in accordance with claim 5, wherein the longitudinal grooves have different widths relative to one another.
  • 7. A ventilator in accordance with claim 5, wherein the longitudinal grooves are separated from one another by different distances.
  • 8. A ventilator in accordance with claim 5, wherein the longitudinal grooves are formed as sawtooth grooves.
  • 9. A ventilator in accordance with claim 5, wherein the longitudinal grooves are formed as trapezoidal grooves.
  • 10. A ventilator in accordance with claim 5, wherein the longitudinal grooves are formed as L-shaped grooves.
  • 11. A ventilator in accordance with claim 1, wherein at least two components (1) have flow paths with a continuous transition into each other.
  • 12. A ventilator in accordance with claim 1, wherein the flow path (12) has a porous trailing edge (19) in the vicinity of at least one cross-sectional constriction.
  • 13. A ventilator in accordance with claim 1, wherein the flow path (12) is provided with a flow guide element (18) in the vicinity of at least one cross-sectional change.
  • 14. A ventilator in accordance with claim 13, wherein the flow guide element (18) is designed as a brush-shaped edge.
  • 15. A ventilator in accordance with claim 13, wherein the flow guide element (18) is formed as a soft lamella.
  • 16. A ventilator in accordance with claim 13, wherein the flow guide element (18) is porous.
  • 17. A ventilator in accordance with claim 1, with a molded body, especially as a part of an apparatus or as a component or accessory part of a medical device for ventilation, sleep therapy, cardiotherapy and/or cardiovascular therapy, emergency supply, or oxygen supply, including diagnostics in all of the specified areas, wherein at least certain sections of its surface have a functional property or impart a functional property.
  • 18. A molded body in accordance with claim 1, wherein the functional property is of a physical nature or has a physical effect.
  • 19. A molded body in accordance with claim 1, wherein the functional property is at least also physical in nature or at least also has a physical effect.
  • 20. A molded body in accordance with claim 1, wherein the functional property consists in an effect that reduces surface adhesion.
  • 21. A molded body in accordance with claim 1, wherein the functional property consists in an effect that lowers the surface energy or the flow resistance of the surface or in an effect that lowers the noise generation of liquids or gases flowing along the surface.
  • 22. A molded body in accordance with claim 1, wherein the functional property consists in an effect that lowers the kinetic friction on or at the surface.
  • 23. A molded body in accordance with claim 1, wherein the functional property consists in an effect that alters (makes easier or more difficult) the wettability or the fogging tendency.
  • 24. A molded body in accordance with claim 1, wherein the functional property consists in a hydrophilic effect.
  • 25. A molded body in accordance with claim 1, wherein the functional property consists in an oleophobic effect.
  • 26. A molded body in accordance with claim 1, wherein the functional property consists in an effect that enhances the self-cleaning ability.
  • 27. A molded body in accordance with claim 1, wherein the functional property consists in an antireflective effect or in an effect that lowers surface reflection at least for certain wavelengths and/or certain polarizations and/or certain angles of incidence.
  • 28. A molded body in accordance with claim 1, wherein the given functional property is already realized by suitable formation of one or more limited parts or sections of the surface of the molded body.
  • 29. A molded body in accordance with claim 1, wherein at least two of the functional properties selected from the group consisting of a) wherein the functional property is of a physical nature or has a physical effect;b) wherein the functional property is at least also physical in nature or at least also has a physical effect;c) wherein the functional property consists in an effect that reduces surface adhesion;d) wherein the functional property consists in an effect that lowers the surface energy or the flow resistance of the surface or in an effect that lowers the noise generation of liquids or gases flowing along the surface;e) wherein the functional property consists in an effect that lowers the kinetic friction on or at the surface;f) wherein the functional property consists in an effect that alters (makes easier or more difficult) the wettability or the fogging tendency;g) wherein the functional property consists in a hydrophilic effect;h) wherein the functional property consists in an oleophobic effect;i) wherein the functional property consists in an effect that enhances the self-cleaning ability;j) wherein the functional property consists in an antireflective effect or in an effect that lowers surface reflection at least for certain wavelengths and/or certain polarizations and/or certain angles of incidence are simultaneously realized in the molded body, at least with respect to the same part or section of the surface.
  • 30. A molded body in accordance with claim 1, wherein at least two of the functional properties selected from the group consisting of a) wherein the functional property is of a physical nature or has a physical effect;b) wherein the functional property is at least also physical in nature or at least also has a physical effect;c) wherein the functional property consists in an effect that reduces surface adhesion;d) wherein the functional property consists in an effect that lowers the surface energy or the flow resistance of the surface or in an effect that lowers the noise generation of liquids or gases flowing along the surface;e) wherein the functional property consists in an effect that lowers the kinetic friction on or at the surface;f) wherein the functional property consists in an effect that alters (makes easier or more difficult) the wettability or the fogging tendency;g) wherein the functional property consists in a hydrophilic effect;h) wherein the functional property consists in an oleophobic effect;i) wherein the functional property consists in an effect that enhances the self-cleaning ability;j) wherein the functional property consists in an antireflective effect or in an effect that lowers surface reflection at least for certain wavelengths and/or certain polarizations and/or certain angles of incidence are separately realized in the molded body, at least with respect to two separate parts or sections of the surface.
  • 31. A molded body in accordance with claim 29, wherein the multiple functional properties are produced with the same material or with the same method of surface shaping or treatment or with an analogous (physical, chemical, or biological) effective mechanism.
  • 32. A molded body in accordance with claim 1, wherein the functional properties or at least one of the specified functional properties is produced or enhanced with at least two different materials or with at least two different methods of surface shaping or treatment used together or with at least two different (physical, chemical, or biological) effective mechanisms used together.
  • 33. A molded body in accordance with claim 1, wherein the molded body is transparent, at least partially or at least in certain sections, even in the area of the functional surface.
  • 34. A molded body in accordance with claim 1, wherein the molded body consists at least partially of plastic or consists of plastic in certain sections.
  • 35. A molded body in accordance with claim 1, wherein the surface of the molded body contains a polymer as an active substance at least partially or in certain sections.
  • 36. A molded body in accordance with claim 1, wherein the surface of the molded body is furnished with a coating.
  • 37. A molded body in accordance with claim 36, wherein at least a portion or section of the surface of the molded body has a surface energy of less than 35 mN/m.
  • 38. A molded body in accordance with claim 1, wherein at least a portion or section of the molded body has a textured surface with regular elevations or depressions.
  • 39. A molded body in accordance with claim 1, wherein at least a portion or section of the molded body has a textured surface with irregular elevations or depressions.
  • 40. A molded body in accordance with claim 1, wherein at least a portion or section of the molded body has a textured surface with both regular and irregular elevations or depressions.
  • 41. A molded body in accordance with claim 38, wherein the elevations and/or depressions have a height or depth of 5 nm to 200 μm and/or are separated by a distance of 5 nm to 200 μm.
  • 42. A molded body in accordance with claim 38, wherein the elevations and/or depressions have a height or depth of 20 nm to 25 μm and/or are separated by a distance of 20 nm to 25 μm.
  • 43. A molded body in accordance with claim 38, wherein the elevations and/or depressions have a height or depth of 50 nm to 4 μm and/or are separated by a distance of 50 nm to 4 μm.
  • 44. A molded body in accordance with claim 1, wherein the molded body is an apparatus casing, a hose, a gas or liquid line or flow control system, a gas or liquid reservoir, a patient interface, an atomizer, a nebulizer, a humidifier, an oxygen valve, a filter, a sound absorber, a suction device, a collecting container, or a defibrillator housing, or a part, a component, or an accessory part (including fastening, conveying, and storage devices) of any of the devices specified above.
  • 45. A molded body in accordance with claim 1, wherein the generation of noise in at least one operating variant is simultaneously reduced by the functional property.
  • 46. A molded body in accordance with claim 45, wherein the reduction of noise generation, measured at a distance of 1 meter, is at least 5% or at least 1 dB(A).
  • 47. A molded body in accordance with claim 1, wherein the power consumption in at least one operating variant is simultaneously reduced by the functional property.
  • 48. A molded body in accordance with claim 47, wherein the reduction of power consumption is at least 2%.
  • 49. A medical apparatus for ventilation, sleep therapy, emergency supply, or oxygen supply with several molded bodies in accordance with claim 1, wherein the functional property is realized in several molded bodies, independently of the material that is used or the physical, chemical, or biological surface shaping or treatment.
  • 50. A medical apparatus for ventilation, sleep therapy, emergency supply, or oxygen supply with several molded bodies in accordance with claim 1, wherein the functional property is realized in several molded bodies, independently of the material that is used but with the same-physical, chemical, or biological surface shaping or treatment.
  • 51. A method for producing a molded body or a medical apparatus in accordance with claim 1, wherein the molded body is produced by plastic injection molding, and then at least certain sections of the molded body are coated.
  • 52. A method in accordance with claim 51, wherein microparticles are used which have a particle diameter of 0.02 to 100 μpm, preferably 0.1 to 50 μm, and especially 0.1 to 10 μm.
  • 53. A method in accordance with claim 51, wherein a solvent that contains particles is applied by spraying, doctoring, dropping, or immersing.
  • 54. A method in accordance with claim 51, wherein the surface is rendered hydrophilic.
  • 55. A method in accordance with claim 51, wherein the particles are pressed into the surface.
  • 56. A method in accordance with claim 55, wherein a mold is provided with particles before the injection molding, and the particles are pressed in during the injection molding.
  • 57. A method in accordance with claim 51, wherein the surface of the molded body is modified at least in certain sections by means of a molding operation.
  • 58. A method in accordance with claim 57, wherein the molding operation is carried out by the LIGA process.
  • 59. A ventilator with an air delivery system, to which a patient interface can be connected by a respiratory gas hose, wherein at least one area of at least one part of the total device, which consists of the ventilator, the respiratory gas hose, and the patient interface, has a surface that has flow-optimized and/or textured and/or porous properties.
Priority Claims (3)
Number Date Country Kind
10 2004 043 208.2 Sep 2004 DE national
10 2005 013 079.8 Mar 2005 DE national
10 2005 027 724.1 Jun 2005 DE national
PCT Information
Filing Document Filing Date Country Kind 371c Date
PCT/DE05/01549 9/2/2005 WO 00 2/14/2007