Specific embodiments of the invention are illustrated in the accompanying schematic drawings.
In the embodiment illustrated in
Resistance-reducing grooved surfaces (riblets) consist of microscopically small grooves that are aligned parallel to the flow. The grooves must be dimensioned in such a way that they act as a hydraulically smooth surface for the flow. The resistance-reducing effect consists in hindrance of the turbulent transverse components of the flow at the wall. The riblet surfaces of the invention can reduce turbulent wall friction by up to 10%.
A correlation between flow velocity and groove spacing exists inasmuch as narrower grooves have a greater probability of being smaller than the half lateral wavelength and thus generate smaller turbulence. In accordance with the invention, therefore, it is proposed that the riblet surfaces have different riblet dimensions and/or different riblet spacing in the area of the ventilator, depending on the flow conditions prevailing there.
Test results show reduced resistance of the grooved film of 5-10% compared to the smooth structure.
The lowering of resistance by the grooved structure can be explained by the occurrence of different, textured subregions in the boundary layer. These boundary layers have an effect on the turbulence.
In the laminar lower flow layer, strips of high velocity alternate with strips of low velocity. These structures affect the turbulence behavior at the boundary layer. The spaces between the strips can be calculated as follows:
W=1001
l=v/UT
W: groove spacing
l: characteristic length of the lower layer
v: kinematic viscosity
UT: friction velocity
The friction velocity is defined as: Reynolds number=inertial forces/frictional forces. It describes the hydrodynamic similarity of a body as a function of the viscosity of the medium surrounding it.
The invention provides for the use of surfaces with high Reynolds numbers. The inertia of the medium is constant; high Reynolds numbers are produced by very low frictional forces near the surface, which are achieved by the characteristic grooved structure.
In summary, it can be said that grooves with smaller spacing are used in regions of faster flow than in regions of slow flow; the grooves are aligned with the flow and overlap one another.
Another aspect of the invention in that the surfaces of the invention experience hardly any contamination, i.e., a lotus effect is observed.
The air resistance can be described by the formula:
W=rho/2×cw×A×V2.
If one wishes to achieve faster flow with a certain power, this can also be accomplished by reducing the cw value and the area A (the air density rho is predetermined by air pressure and temperature). While the area can be reduced only to a certain limit, there is a great deal of potential in the case of the cw value. The air resistance W can be broken down into a pressure component and a friction component.
The pressure drag involves defects of form and the turbulence resulting from them. If complete pressure equalization can no longer occur due to burble, a drag arises which is known as pressure drag. However, it can be reduced to a minimum by perfect shaping.
Another objective of the present invention is to make the shape close to the absolute optimum, so that the “streamlines” close again with practically no pressure losses / vortices. This increases the friction component, to which it is therefore necessary to devote more attention. The frictional resistance arises from shear stresses between the body and the medium flowing around it.
The frictional resistance can be broken down into a laminar component and a turbulent component. In the front part of the lining, the flow is initially laminar, but then, depending on the shape and surface, it becomes turbulent flow at a certain point, which means a definite increase in resistance in the region which follows. Consequently, an effort must be made to keep the flow in the boundary layer laminar for as long as possible. This can be accomplished by the use of laminar profiles, in which the greatest width is not reached until at least 50% of the total length, so that the flow is accelerated for a longer period of time, and laminar flow can be maintained more easily in this acceleration interval.
Another possible means of maintaining laminar flow consists in optimization of the surface in the front region by, for example, riblet surfaces. If, on the other hand, the flow is separated at a certain point by a defect of form, it is possible, by increasing the roughness in this area, to capture the flow again by this well-defined energy input and thus reduce the resistance (the pressure drag).
Alternatively, the turbulent part of the boundary layer can be made at least partially laminar by removing “mini-vortices” that develop through small drill holes in the surface.
In accordance with the invention, it is also proposed that numerical fluid mechanics be used to determine wall shear stresses, coefficients of friction, wall friction, air resistance, and their contributions to the total resistance.
The specific embodiment according to
Measurement results obtained with the use of the measuring device shown in
The testing device used as the flowmeter was the Timeter PM-No. 107-015. The SI PM No. 205-029 was used as the pressure gage. In addition, a device was used, the Weinmann SOMNOcomfort model, which was modified to allow a constant speed to be set. The test setup illustrated in
The flow resistance of the test objects was measured for volume flows of 50 L/min and 100 L/min. The measure of the flow resistance is the level of the dynamic pressure in front of the test object compared to the ambient pressure. The dynamic pressure is conducted to the pressure gage, where it is measured, through a thin hose, which is connected in front of the test object in the flow channel. The two volume flow values (50 L/min and 100 L/min) were produced by a modified SOMNOcomfort, whose speed can be set to a constant value, and checked by the Timeter. All of the intended openings (discharge openings) and unintended openings (interfaces, e.g., between elbow and turn sleeve) were sealed before the start of the measurement.
In addition to the surface shaping in accordance with the invention, the flow guidance is also quite important. Especially in the case of a patient interface in the form of a mask, an angled connector is often used for connection to the ventilator hose. The geometry of the angle and of the hose connection is a significant factor affecting the resulting flow resistance. With respect to the reduction of the flow resistance, a connection angle of<70° and a connection diameter of>18 mm have been found to be especially advantageous. Furthermore, the automatic control precision can be increased, and energy savings can be achieved.
The importance of fluid-mechanical shape optimization decreases nonlinearly with flow velocity. However, it is precisely in the range of high ventilation pressures and high flows that a fluid-mechanically favorable shape has an especially strong effect on energy savings, sound reduction, and the quality of therapy.
Additional tests were aimed at reducing the sound-emitting effect of edges over which flow is occurring. Sound arises at edges over which flow is occurring by conversion of some of the turbulent wall pressure fluctuations to propagable pressure waves. Since this process is causally related to the nonuniform change in the boundary conditions at the edge, a change of the edge characteristics towards a more uniform transition from the hard wall into the free flow was also seen here as a potential solution to the problem of noise reduction.
In
The geometry of the flow guide elements 18 can be varied to adapt to the specific application specifications. In particular, the thickness, the density, the length, and the flexibility can be varied. In particular, a flexible design of the flow guide elements 18 has been found to be important.
In accordance with another embodiment, it is also proposed that flow-optimized trailing edges 19 be used alternatively or additionally to the flow guide element 18. Especially trailing edges 19 made of a porous material have been found to be advantageous. It is also possible to make the flow guide elements 18 from a porous or open-pored material. Ideally, this is done in combination with a flexible design of the flow guide elements 18. The use of the flow guide elements 18 resulted in experimental noise reduction of up to 12 dB.
Another area of application for optimization of the flow guidance is related to the generation of the respiratory gas and the components used for this purpose. The rotor of the fan is the most important source of sound, and the sound is strongly dependent on the clearance of the rotor perimeter. By systematic reduction of the clearance (up to 85% of the initial state), it was possible to achieve considerable noise reduction, which is due to a great extent to the reduction of the flow-off speed at the trailing edge that is associated with the clearance reduction.
The flow-off noises at the terminal and lateral edges and the transitions can be considerably reduced by suitable edge design (e.g., brushes, porous terminal edges).
The measurements of the pressure drop of variously optimized ventilators at varied flow yield specific pressure-flow characteristic curves.
The different lines in
a—standard
b—brushes
c—sharkskin
d—geometry of the PI-hose connector
e—brushes+shark skin+geometry of the PI-hose connector
The pressure drop means additional, ineffective respiratory work. This additional respiratory work must be performed by the:
(a) patient,
(b) ventilator, or
(c) ventilator and patient.
If the patient must take over the work, there is a risk of early respiratory exhaustion. If the ventilator takes over the work, it must perform additional work during an inspiration, which can result in increased power consumption, increased sound generation, and diminished automatic control precision. During expiration, the pressure in the PI must be reduced in such a way that expiration is not hindered and effective elimination of CO2 is possible.
An expiratory device 30 is installed in an expanded area of the connecting hose 26 that faces away from the ventilator housing 22. An expiratory valve can also be used.
The surface coatings can be produced by various methods, which have already been partly explained above in connection with examples. The surface coatings can be produced by introducing particles, as described above, but it is also possible to use vapor deposition techniques, lamination techniques, or plasma coating techniques. It is likewise possible to use the aforementioned methods for applying liquid coatings in pure form or diluted with solvents. Surface treatments, for example, those involving the use of mechanical means, laser beams, or electron beams, are also possible.
These elevations are arranged in various forms on the surface to form regular structures. In one embodiment, the invention comprises, for example, the following accessory parts that can be used for ventilation applications:
Humidifier (
Ventilators produce an air volume flow of up to 400 L per minute. The dimensions of a ventilator, the patient hose, and the patient interface are basically fixed within narrow limits. Therefore, the amount of power consumed in producing the air flow increases at a disproportionately high rate with increasing velocity of flow. At the same time, the generation of noise increases with increasing velocity of flow.
The reduction of noise generation, measured at a distance of 1 meter, can typically amount to at least 5% or at least 1 dB(A). In regard to the reduction of power consumption, it is intended especially that the reduction should be at least 2%. In another variant, the amount of time needed for a necessary cleaning should be reduced by at least 10%.
Therefore, in accordance with the invention, it is proposed that the frictional forces of the surfaces be reduced in order to save energy and/or limit noise generation. The resistance-reducing surfaces of the invention consist of microscopically small surface structures, for example, grooves, which are preferably aligned parallel to the direction of flow of the medium. Surfaces of this type are known in the natural world, for example, shark's skin. The surface structures are dimensioned in such a way that they act as a hydraulically smooth surface for the flowing medium. The resistance-reducing effect consists in hindrance of the turbulent components of the flow.
The surface structures are preferably spaced essentially equal distances apart. These essentially equal distances are in the range of 100 nm to 200 μm, and preferably in the range of 5 μm to 100 μm. It is especially preferred for the surfaces of the invention to have reduced resistance on the order of>1.0%.
In accordance with the invention, the air-conveying part of a ventilator and/or hose has, at least in certain sections, a textured surface with regular and/or irregular elevations and/or has a surface that reduces the friction of a flowing medium and/or has a flow-optimized surface.
To prevent the respiratory passages from becoming dry, the respiratory air is typically humidified. Since patients perceive warmed air to be pleasant, and since the air can hold more water vapor when it is heated, for example, by a heating element 35, a water supply tank that is used as a liquid reservoir 36 of the humidification system is typically heated indirectly and/or directly, for example, by the metallic base of the water supply tank or, for example, by means of an immersion heating element 35. A respiratory gas humidifier can be externally connected to a ventilator on the outside by a coupling 25 and/or it can be installed inside a ventilator. Due to hygienic requirements that must be met, it must be possible to remove the humidifier for cleaning and nevertheless to guarantee a sufficient seal from the water. The humidifier consists of an upper part 38, which serves essentially for conveying the air and also for connecting the ventilator 22 and the connecting hose 26, and a lower part 39 that holds the water supply. The upper part 38 has a liquid filling hole 40 with a closure 41.
A gas line 42, which is preferably designed as a pressure measurement line and/or oxygen supply line, can be arranged in the vicinity of the humidifier. The gas line 42 is connected with the humidifier by a gas coupling 43. The humidifier can be coupled with a connecting hose 26 by a connecting adapter 44. Communication with the ventilator 22 can be realized by a plug connector 45 between the humidifier and the ventilator. A display 46 can be positioned near the humidifier.
An oxygen line 49 is mounted on the outside of the connecting hose 26 and is connected with an oxygen supply valve 47. The supply valve 47 is connected to an oxygen source (not shown) by a supply line 50. A control line 51 connects the supply valve 47 with an interface 29 of the ventilator 22.
In the embodiment illustrated in
The oxygen supply valve preferably has a self-cleaning and/or hydrophilic and/or oleophobic and/or low-friction and/or conducting surface.
A patient interface will now be explained as the next example of an application. In the embodiment illustrated in
Body 52 of the mask and/or protruding edge 53 of the mask and/or expiratory system 54 and/or coupling element 33 and/or joint 55 and/or forehead support 56 and/or forehead support mount 57 and/or forehead pad 58 and/or fastening device 62 for a head harness, securing ring, and/or release cord. The mask does not necessarily have to have all of the individual components for it to be functional.
The protruding edge 53 of the mask rests against the patient's face and provides the necessary seal. The body of the mask is connected with a coupling element 33 by means of a joint. A forehead support 57 with a forehead pad 58 is used to ensure reliable positioning of the ventilator mask on the patient's head. The forehead support is connected with the body of the mask by a mount 53.
Various other patient interfaces can be used as alternatives to a mask. The following are named as examples: nasal pillows, tubes, tracheostoma, catheter.
Hereinafter, masks and all mask components, as well as other patient interfaces, such as nasal pillows, will be combined under the term patient interfaces.
At least certain sections of the patient interfaces preferably have an antiseptic and/or self-cleaning and/or hydrophobic and/or oleophobic and/or photocatalytic and/or scratch-resistant and/or nonfogging and/or nonirritating to the skin and/or low-friction and/or electrically conducting surface.
It is especially preferred that the area near the end of the patient interface that faces the air flow be furnished with suitable smooth plastics and/or lacquered surfaces and/or coated plastics and/or surfaces with texturing on the nanometer to micrometer scale in such a way that reduced friction can be realized.
The invention can also be used together with a filter. Especially in ventilators but also in other types of medical apparatus, filters are used, mainly in the air intake area, to retain particulate matter, dust particles, and microorganisms. The filters are intended to prevent contamination of the apparatus and contamination of the patient. Alternatively and/or additionally, filters are used in the area between the apparatus and the patient or user, especially to avoid hygienic contamination. The filters usually take the form of replaceable plug-in filters. So-called combination filters are also used, which can be designed, for example, as coarse filters and fine filters. If a filter is not regularly cleaned and/or replaced, retained particulate matter, dust particles, and microorganisms can increase the flow resistance of the filter, which causes the efficiency of the apparatus to decrease or contaminants to be carried to the patient. State-of-the-art filters must be frequently replaced, which is time-consuming and expensive.
In accordance with the invention, it is proposed that the filters be provided with functional surfaces. This increases the service life of the filters and thus lowers costs.
It is preferred that the area near the end of the filter that faces the air flow be furnished with suitable smooth plastics and/or lacquered surfaces and/or coated plastics and/or surfaces with texturing on the nanometer to micrometer scale in such a way that reduced friction can be realized. It is also preferred to finish HME filters (heat and moisture exchange filters) in such a way that they have reduced frictional resistance and/or that they are antiseptic and/or self-cleaning and/or oleophobic and/or photocatalytic.
Functional surfaces have also been found to be effective for hoses. Especially in ventilators but also in other types of medical apparatus, such as suction devices, hoses are used to convey a medium, especially in the area of a connection between the user/patient and the device. The hoses usually take the form of replaceable plug-in hoses. If a hose is not regularly cleaned and/or replaced, retained particulate matter, dust particles, contaminants, and microorganisms can increase the flow resistance, which causes the efficiency of the apparatus to decrease or contaminants to be carried to the patient. State-of-the-art hoses must be frequently cleaned and/or replaced, which is time-consuming and expensive. Cleaning must be performed frequently and thoroughly to eliminate contamination effectively.
In accordance with the invention, it is proposed that the hoses be provided with functional surfaces. This increases the service life of the hoses and at the same time reduces the amount of time needed to clean them, thereby reducing costs.
It is preferred that the area near the end of the hose that faces the air flow/medium flow be furnished with suitable smooth plastics and/or lacquered surfaces and/or coated plastics and/or surfaces with texturing on the nanometer to micrometer scale in such a way that reduced friction can be realized. It is also preferred that hoses have an electrically conducting surface.
Number | Date | Country | Kind |
---|---|---|---|
10 2004 043 208.2 | Sep 2004 | DE | national |
10 2005 013 079.8 | Mar 2005 | DE | national |
10 2005 027 724.1 | Jun 2005 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/DE05/01549 | 9/2/2005 | WO | 00 | 2/14/2007 |