RESPIRATORY MUSCLE TRAINING DEVICE

Information

  • Patent Application
  • 20250058172
  • Publication Number
    20250058172
  • Date Filed
    March 18, 2024
    11 months ago
  • Date Published
    February 20, 2025
    2 days ago
  • Inventors
    • CARBONE; Mark (Maitland, FL, US)
  • Original Assignees
Abstract
A respirator muscle training device comprises a main unit including at least one adjustable air metering vent, the main unit comprising a stem configured to accept a replaceable mouthpiece; and a replaceable mouthpiece configured to mate with the stem, the replaceable mouthpiece being configured to deliver air flow between the main unit air metering vent and a patient's mouth. The mouthpiece defines at least one supplementary metering channel that predictably modifies a resistance of the respirator muscle training device to user inhalation and/or exhalation through the device. An intermediate component containing sensors and other electronics monitors the flow of air through the training device and provides measured parameters to an external device that can use the measurements in a breathing game.
Description
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT

Not applicable.


BACKGROUND & SUMMARY

The COVID-19 virus outbreak was first reported in the city of Wuhan, China, in 2019. To date, COVID-19 has been reported in over 200 countries, more than 650 million people have been infected with COVID-19, and more than 6 million people have died from COVID-19. Specificities of the COVID-19 outbreak include:

    • SARS-CoV-2 has a high transmission rate (R0=3-4 vs R0=2 in SARS-CoV)
    • Transmission route:
    • Mainly droplet infection (coughing, sneezing, talking)
    • Airborne transmission is possible
    • Superspreading events


Respiratory viral droplets infect ACE-2 expressing epithelial, endothelial, neuronal and immune cells. Viral replication triggers dysfunctional innate immune response. Systemic inflammation can cause a cytokine storm and may lead to multiple organ failure. See e.g., Machhi J, Herskovitz J, Senan A M, et al. The Natural History, Pathobiology, and Clinical Manifestations of SARS-CoV-2 Infections [published online ahead of print, 2020 Jul. 21]. J Neuroimmune Pharmacol. 2020; 1-28.


In healthy adults, respiratory muscle capacity (indicated by maximum inspiratory pressure or MIP) is 2.5 to 3 times larger than required for ventilation during normal breathing—making breathing highly effective. In people with reduced respiratory muscle performance (e.g., due to age, obesity, lung disease, heart failure), the demand on the respiratory muscles is increased up to 3-fold, increasing the work of breathing. During respiratory infection, the work of breathing may also be increased. When the airways are inflamed, the patient may experience severe cough and thoracic discomfort. Inflammation of the lower airways may compromise ventilation further, leading to profound dyspnea, hypoxemia and with increasing alveolar damage, acute respiratory distress syndrome (ARDS). Pre-morbid impairment of respiratory muscles may exacerbate dyspnea and respiratory distress during the acute phase and may prolong recovery.


A German study on 100 patients who recovered from COVID-19 revealed long-term (71 days post positive test) cardiac sequelae. Symptoms included atypical chest pain, palpitations, SOB, and fatigue. Cardiac Sequelae comprised ongoing myocardial inflammation in 60% of patients (abnormal native T1/T2 measures, reduced LVEF, LGE). Presence of sequelae was independent of

    • Pre-existing conditions
    • Severity and overall course of the acute COVID-19 illness
    • Time period from original diagnosis


Post-COVID-19 rehabilitation may be long-term and multidisciplinary, supporting pulmonary and cardiac recovery.


See jamanetwork.com/journals/jamacardiology/fullarticle/2768916.


Prevalence of symptoms and dysfunctions at 6 weeks post discharge of hospitalized Covid 19 patients included:

    • Total: 65% of patients still showed symptoms
    • Dyspnea: 47%
    • Coughing: 15%
    • Lung damage (CT scan): 88%
    • FEV1<80% of predicted: 23%
    • FVC<80% of predicted: 28%
    • DLCO<80% of predicted: 33%
    • Left ventricular dysfunction: 59%


Prevalence of symptoms and dysfunctions at 12 weeks post discharge included:

    • Dyspnea: 39%
    • Coughing: 15%
    • Lung damage (CT scan): 56%
    • FEV1<80% of predicted: 21%
    • FVC<80% of predicted: 19%
    • DLCO<80% of predicted: 22%
    • https://www.ersnet.org/the-society/news/covid-19-patients-suffer-long-term-lung-and-heart-damage-but-it-can-improve-with-time


Such symptoms have been referred to as COVID-19 “Long-Haul Syndrome”. See e.g., Greg Vanichkachorn MD, MPH et al, “Post-COVID-19 Syndrome (Long Haul Syndrome): Description of a Multidisciplinary Clinic at Mayo Clinic and Characteristics of the Initial Patient Cohort”, Mayo Clinic Proceedings Volume 96, Issue 7, Pages 1782-1791 (July 2021).


As stated above, more than 50% of COVID-19 patients had persistent symptoms 6 weeks after hospital discharge, primarily dyspnea and cough—and 88% revealed lung damage from inflammation on a CT scan. Much has been explored on how to help such patients. Generally, important aspects of pulmonary rehabilitation post-COVID-19 include:

    • Individualized approach—address comorbidities (cardiac issues, etc)
    • Tailor therapy to the patient history and assessment


But potential barriers exist as well:

    • Lack of provider awareness
    • Lack of access to a pulmonary rehabilitation (PR) program
    • Lack of reimbursement.


Preliminary findings from an ongoing study following 86 COVID-19 patients up to 24 weeks post discharge showed:

    • Patients starting PR within 1 week after ventilator liberation progressed faster than those who began the program after 2 weeks
    • Earlier onset and longer duration of PR resulted in improvement in the Six Minute Walk Test (6MWD) of 120 to 337 m. (16% to 43% of predicted value) after 3 weeks


Such findings suggest:

    • Begin rehabilitation as soon as physically able after liberation from the ventilator
    • 3 weeks of PR is not sufficient for complete recovery


      Respiratory Muscle Training (RMT) is commonly used as a rehabilitative tool in pulmonary rehabilitation. RMT may help a patient mitigate subsequent complications & expedite recovery. RMT may be initiated in the post-acute stage of COVID-19 to recondition muscles of respiration to overcome weakness caused by disuse atrophy during hospitalization and mechanical ventilation. Rebuilding respiratory muscle performance can help to:
    • Increase exercise tolerance and mobility
    • Reduce the risk of downstream respiratory infections
    • Improve quality of life
    • Reduce readmission rates


Example Benefits of RMT:





    • Inspiratory Muscles: diaphragm, external intercostals, accessory muscles of neck

    • Expiratory Muscles: internal intercostals, abdominals

    • Generates improved airflow through vocal folds
      • Decreases shortness of breath
      • Improves respiratory support for safe swallow function

    • Promotes protective cough and assists in airway clearance.





Consequences of infections with respiratory pathogens can include a variety of symptoms, many of which are amenable to breathing reset and cRMT. Prior and current research has shown that

    • A functional breathing pattern and healthy respiratory muscles are key aspects of improving many of the symptoms and sequelae of respiratory infections
    • cRMT and functional breathing can improve autonomic nervous system imbalances
    • cRMT can improve exercise tolerance, dyspnea, cardiorespiratory fitness, and quality of life post respiratory symptoms.
    • cRMT can reduce stress levels
    • All of these benefits can help enhance recovery after infection with respiratory pathogens


A cost-effective way to provide RMT in the home and in the clinic is using The Breather® device manufactured and sold by PN Medical of Cocoa Beach, Florida. The Breather® apparatus is the first drug-free, evidence-based respiratory muscle training (RMT) device designed to serve patients with COPD, CHF, dysphasia, stroke, hypertension, Parkinsons disease, and other neuromuscular disease. Its purpose for use is to improve respiratory muscle weakness, dyspnea, quality of life, and speech and swallow performance.


The Breather® was invented by therapist Peggy Nicholson in 1980—long before anyone envisioned COVID-19 or “Long Haul Syndrome”—and described in U.S. Pat. No. 4,739,987, incorporated herein by reference. The '987 patent describes a respiratory exerciser having a hollow body with three openings. One opening provides access for the user to breathe through the device. The other two openings regulate the inhalation and exhalation resistance, by the use of an aperture in each of two partitions which cover the openings to be brought into and out of alignment with an appropriate orifice in each of two rotatable caps, one cap for each partition. Independent inhalation and exhalation are achieved by the use of a diaphragm which acts as a one way check valve to prevent inhaling air from passing through the hole but allows exhaling air to pass through the hole.


Since 1985 when The Breather® was introduced to the market, more than 1 million patients have used the respirator training device. The current design of The Breather® was based on the principles of Nicholson's original design and strives to meet the needs of patients worldwide. The body (and in particular the inhale and exhale metering controls) was redesigned to accommodate patients with poor hand strength. The inspiratory and expiratory dials now work independently of each other, and provide a range from −50 cm to +55 cm of water pressure. The mouthpiece provides a superior seal for patients with a weak mouth grip.


In more detail, The Breather® RMT device main body inhale and exhale controls each adjust the size of respective separate inhalation and exhalation metering orifices. A diaphragm in the main body acting as a one-way check valve allows air exhaled through The Breather® RMT device to exit the device through a metered exhale vent only and does not allow exhaled air to exit through an inhale vent. A diaphragm in the main body acting as a one-way check valve similarly allows ambient air to be sucked into the device through a metered inhale vent and does not allow inhaled air to be sucked in through the exhale vent. Thus, the diaphragms enable the inhale and exhale vent metering controls to independently control resistance for inspiration and expiration, respectively.


The Breather® allows a patient to adjust the inhale and exhale resistance levels independently so they can train their lungs in a way that is specific to their needs. To use The Breather® takes 10 minutes a day training from home:

    • Breathe in and out through The Breather®
    • Adjust the inhale/exhale dials to the patient's level, increasing resistance when they can.
    • Complete 2 sets of 10 breaths twice a day, 6 days a week.


It has been found that The Breather® can be effective to help COVID-19 patients suffering from long haul syndrome. While inspiratory muscle training is very important, the Breather® provides both inspiratory and expiratory muscle strengthening. The expiratory activation is very important for phonation, for airway clearance, and upper airway integrity. So, both are important, and both aspects should be addressed in the subacute state. Muscle atrophy, especially after mechanical ventilation, affects both parts—if there is inspiratory muscle disuse atrophy, one can defer that there will be some degree of expiratory atrophy as well. The Breather® addresses both aspects. Strengthening the expiratory part as well not only facilitates better cough and bronchial hygiene, but also facilitates phonation and helps with swallow function.


Patient compliance with The Breather® tends to be high because the patients feel quality of life improvements within days. Evidence results of RMT with a device such as The Breather® include increased MIP and MEP, improved oxygen saturation, reduced hyperinflation, improved laryngeal function including speech and swallowing, and improved delivery and distribution of inhaled medications. All this leads to faster weaning from mechanical ventilation, shorter length of stay and lowered probability of hospital readmissions.


While The Breather® is widely adjustable to provide a range of different inspiration and expiration pressures, those with substantially decreased respiratory function such as those who are recovering from COVID-19 or those who suffer from Long-Haul Syndrome may still have trouble with even the lowest resistance setting. It's not uncommon for new users to feel short of breath or lightheaded when they are new to RMT. These should subside quickly with a break and are expected to stop occurring after a week or two of training as the patient's body adjusts to the increased exchange of oxygen and carbon dioxide. When these symptoms occur during a session, the patient may pause for several minutes, breathing normally without the device, then the patient may continue. But if the lightheadedness or significant shortness of breath persists, the patient may need to discontinue use of the RMT device and contact their healthcare provider. This is not a desired outcome if the reason relates to the patient having insufficient capability to perform the training.


It would be highly desirable to enable new RMT patients with low pulmonary functioning due to recovering from Covid-19 and/or long haul syndrome for example to begin using The Breather® more effectively and realize its benefits. Additionally, it is desirable to extend the functionality of The Breather® by providing automated monitoring and signal processing.





BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 is an elevated perspective bottom and right side view of a first embodiment;



FIG. 2 is an elevated perspective exploded bottom and right side view of the first embodiment;



FIG. 3 is an elevated perspective bottom and right side view of the first embodiment;



FIG. 4 is a right side plan view of the first embodiment;



FIG. 5 is a left side plan view of the first embodiment;



FIG. 6 is a bottom plan view of the first embodiment;



FIG. 7 is a top plan view of the first embodiment;



FIG. 8 is a rear plan view of the first embodiment with the top shown uppermost in the FIGURE;



FIG. 9 is a front plan view of the first embodiment with the top shown uppermost in the FIGURE;



FIG. 10 is an elevated perspective top and left side view of the first embodiment;



FIG. 11 is a cross-sectional right side view of the first embodiment taken along the axis shown in FIG. 7;



FIG. 11A is a top perspective view of a kit comprising a main unit, a first mouthpiece without any supplemental metering channel/vent, and a second mouthpiece of FIGS. 1-11;



FIG. 11B shows the embodiment of FIGS. 1-11 in use;



FIG. 12 is an elevated perspective bottom and right side view of a second embodiment;



FIG. 13 is an elevated perspective exploded bottom and right side view of the second embodiment;



FIG. 14 is an elevated perspective bottom and right side view of the second embodiment;



FIG. 15 is a right side plan view of the second embodiment;



FIG. 16 is a left side plan view of the second embodiment;



FIG. 17 is a bottom plan view of the second embodiment;



FIG. 18 is a top plan view of the second embodiment;



FIG. 19 is a rear plan view of the second embodiment with the top shown uppermost in the FIGURE;



FIG. 20 is a front plan view of the second embodiment with the top shown uppermost in the FIGURE;



FIG. 21 is an elevated perspective top and left side view of the second embodiment;



FIG. 22 is a cross-sectional right side view of the second embodiment taken along the axis shown in FIG. 18;



FIG. 23 is an elevated perspective bottom and right side view of a third embodiment;



FIG. 24 is a right side plan view of a third embodiment;



FIG. 25 is a left side plan view of a third embodiment;



FIG. 26 is a bottom plan view of the third embodiment;



FIG. 27 is a top plan view of the third embodiment;



FIG. 28 is a front plan view of the third embodiment with the right side shown uppermost in the FIGURE;



FIG. 29 is a rear plan view of the third embodiment with the left side shown uppermost in the FIGURE;



FIG. 30 is a cross-sectional right side view of the third embodiment taken along the axis shown in FIG. 27 with the bottom shown uppermost in the FIGURE;



FIG. 31 is an exploded view of the FIG. 1 embodiment;



FIGS. 32A, 32B, 32C, 32D are different views of exemplary supplemental metering channels in the mouthpiece.



FIGS. 33 & 33A show cross-sectional views of the FIG. 1 embodiment;



FIGS. 34A & 34B are cross-sectional views of the mouthpiece of FIG. 1 showing example effects of the supplemental metering channels on inhalation and exhalation air flow through the mouthpiece and the device;



FIG. 35 shows an example portable computing device including a processor that executes software stored in a memory to display an example training protocol;



FIGS. 35A, 35B, 35C show new training protocols (coaching application displays) for the device with the new mouthpiece.



FIG. 36 is front-right environmental perspective view of my/our design;



FIG. 37 is front-right perspective of my/our design with the environment shown in FIG. 36 omitted;



FIG. 38 is a right side plan view of my/our design;



FIG. 39 is left side plan view of my/our design;



FIG. 40 is a top plan view of my/our design;



FIG. 41 is a bottom plan view of my/our design;



FIG. 42 is a front plan view of my/our design;



FIG. 43 is a back plan view of my/our design;



FIG. 44 is a back-left perspective view.



FIG. 45 shows desired automatic functionality of an intermediate component and associated system.



FIG. 46 shows an example block schematic diagram.



FIGS. 47A-47Z, 48A-48B show an example smartphone screen display sequence.





DETAILED DESCRIPTION OF EXAMPLE NON-LIMITING EMBODIMENTS

This specification provides certain additions and improvements to The Breather® RMT device that has been sold for a number of years by PN Medical as shown and described at pnmedical.com/product/the-breather, including variations of said products, including but not limited to BREATHER FIT™, BREATHER VOICE™ and BREATHER RECOVER™. See for example “THE BREATHER ONE DEVICE MANY THERAPIES” PROTOCOL BY USE CASE (PN Medical 10/16/17 Version: 4.0) available at eadn-wc02-8525791.nxedge.io/cdn/media/8d/db/2e/1673076064/eff330a5a7bbe229f50e0a744 fa341787f310f9f_product_brochure_breather.pdf. Except as might be stated herein, each of the structures and techniques described below or combinations thereof can be employed or combined with any prior Breather™ device to provide advantageous results.


New Mouthpiece

For example, the example non-limiting embodiments provide a new “recover” mouthpiece to The Breather® RMT device that augments/enhances the device's functions by extending the resistance range and number of resistance settings of the device without requiring the basic device to be altered. A new patient just starting out with RMT or a patient with chronic decreased respiratory muscle strength may benefit from the decreased amount of effort required to breathe in and out through the RMT device with the new “recover” mouthpiece while still realizing training results and working up to increased resistance of the device with the standard mouthpiece.


The new mouthpiece—which in some embodiments is insertable/removable from the device and interchangeable with a standard mouthpiece—includes one or a plurality of graduated air inlet and/or outlet metering orifices. These metering orifices are sized and configured to relieve or decrease expiration backpressure and/or inspiration resistance in order to make the assembled RMT device easier to breathe into and out of. The additional metering orifices work in conjunction with the adjustable inspiration and expiration metering controls on The Breather® device to provide an extended range and number of resistance settings patient can train on—enabling a new host of training protocols.


In one embodiment, the main body metering orifice controls of The Breather® RMT device are adjustable in a plurality of discrete steps such as five steps numbered 1, 2, 3, 4 and 5, respectively for exhale and six steps numbered 1, 2, 3, 4, 5 & 6, respectively for inhale. In one embodiment, the “1” setting of the exhale metering control provides no occlusion of a metering orifice, the “2” setting occludes about 25% of the metering orifice (i.e., a substantial increase in resistance), the “3” setting occludes about 38% of the metering orifice (slightly more than the “2” setting), and so on. Similar functionality applies for the inhale metering control and associated orifice. These metering adjustments are stepwise and discrete rather than continuous in order to provide precisely repeatable stepped metering amounts that work well with training protocols.


However, it has been found that new patients suffering from long-haul syndrome at least initially may not have the requisite respiratory function to be able to use The Breather® even on its lowest resistance settings. Furthermore, even if such patients are able to use the device with its metering controls on the “1” settings (very little resistance), they may not be able to inhale and exhale through the device metering controls on the “2” setting because of the substantial increase in resistance from the “1” setting to the “2” setting. In other words, depending on the patient, the “1” setting may provide too much or too little resistance to provide effective respiratory muscle training, whereas the “2” setting is in many case too much resistance for “long COVID” and other classes of patients. These patients could eventually benefit from the resistance offered by the “2” setting with the standard mouthpiece but will need to work up to it.


In example non-limiting embodiments, a substitute “recover” mouthpiece having supplemental metering orifices provides a solution to this problem. The Breather® Recover mouthpiece has openings that reduce generated training pressure (compared to training pressures generated using the standard mouthpiece) and increase the airflow. The Breather Recover® mouthpiece is suitable for all users who are at that moment unable to generate the lowest target pressures (settings 1) using the standard mouthpiece, due to symptoms and consequences of respiratory infection. The Breather Recover® mouthpiece is intended as a therapeutic addition to the Breather to expand the indication of cRMT for those with respiratory impairment.


Supplemental metering orifices provided by this substitute mouthpiece decrease the device resistance at each inhale metering setting and each exhale metering setting of The Breather® RMT device, making each discrete metering setting “easier” (lower resistance) to breathe through. Additionally, the supplemental metering orifices of the replacement mouthpiece increase the total number of metering settings available from the device—extending its resistance range and providing additional resistance settings. This allows a wider range of protocols that can be customized to a wider variety of patients to provide more effective training.


While the new mouthpiece's supplemental metering orifices decrease resistance when the device metering controls are set to “1” or “least resistance”, the very large metering orifices of the device main metering controls at these lowest settings may still dominate in some embodiments. When the device's main metering controls are set to “2”, the metering provided by the device overall becomes more of a blend of the metering provided by the main device metering controls and the metering provided by the new mouthpiece's additional metering orifices. This blend provides less resistance than when the device metering controls are set to “2” with a standard mouthpiece, but more resistance than if the device metering controls were set to “1” with a standard mouthpiece. Such an intermediate resistance levels can benefit training of patients who cannot yet manage a “2” resistance setting with a standard mouthpiece. Furthermore, because of the new resistance levels, such a modified device with a substitute, supplemental metering mouthpiece enables a host of new training protocols such as resets, decision trees, new protocols, lower pressures, and updates to a coaching app—including a step up approach using the Breather Recover mouthpiece, and working up to the standard mouthpiece.


For example, “Reset Breath” involves resetting a patient's breathing pattern to a functional breathing pattern (restores a functional breathing pattern), which improves HRV (marker for nervous system health) and post-infection symptoms. Resetting the breathing pattern also increases the effectiveness of cRMT using the Breather Recover device.


Example Enhanced Respiratory Muscle Training Device


FIGS. 1-11 and 31-33 show various different views of a first embodiment of a respiratory muscle training (RMT) device 100 including a mouthpiece 300 with supplemental metering channels. 310


In the example shown, just like the prior art, RMT device 100 includes a main body 200 and a detachable mouthpiece 300. In the example shown in FIG. 1, the main body 200 is a prior art device that has been sold for many years by PNMedical of Cocoa Beach California. The main body 200 includes a bulbous portion 202 attached to a stem 204, the stem and bulbous portion each being hollow and defining interior air flow spaces therein (see FIG. 33). In particular, the stem 204 defines an interior air passage that communicates with an air flow chamber within the hollow bulbous portion 202 (see FIG. 33).


As in the prior art, the bulbous portion 202 has an inhale metering assembly 206 disposed on a left side surface 208, and an exhale metering assembly 210 disposed on a right side surface 212 (FIGS. 1-3 show the device upside down relative to its orientation during use by a patient). Each of these metering assemblies 206, 210 pass air unidirectionally—meaning a diaphragm or other arrangement allows air to pass between the interior space within bulbous portion 202 and the exterior space outside of the bulbous portion only in one direction. For example, the inhale metering assembly 206 passes air only from outside the bulbous portion 202 to the interior of the bulbous portion, and the exhale metering assembly 210 passes air only from inside the bulbous portion 202 to outside the bulbous portion.


As discussed above, the inhale and exhale metering assemblies 206, 210 meter the amount of air they pass based on user adjustable controls. In one embodiment, the inhale metering assembly 206 includes a rotatable ring 214 with six rotatable settings corresponding to six different effective metering orifice diameters, and the exhale metering assembly 210 includes a rotatable ring 216 having five rotatable settings corresponding to five different effective metering orifice diameters (other arrangements are possible).


Main body 200 is configured to accept differently-configured replaceable/interchangeable mouthpieces (see FIG. 11A and see also FIG. 31A cross-sectional view). In particular, stem 204 defines an opening 220 that is ellipsoid in cross-section and has an asymmetric edge profile providing a bottom surface convexly (outwardly) curved projection 222 and a top surface convexly (outwardly) curved projection 224, where the top and bottom projections project by different distances. Such cross-section and projection shapes ensure that a mouthpiece inserted into the stem opening 220 can only fit in one orientation.



FIG. 11A shows a “kit” comprising main body 200, an old style (prior art) mouthpiece (no side hole) and a new style mouthpiece (with an additional side metering hole or channel). The user may connect either one of these mouthpieces to the main body for use. FIG. 23 shows an alternative embodiment where the mouthpiece is integral to the main body.



FIG. 1 further shows a new mouthpiece 300 having a front end portion 301f that is ellipsoid-shaped in cross-section and provides inwardly (concavely) curved surfaces 303 to match the curved profile of the outwardly curved projections 222, 224 of the stem 204. As shown in FIG. 2, tabbed projections 304a, 304b and untabbed projections 306a, 306b of the mouthpiece 300 are shaped, configured and dimensioned to be inserted into the opening 220 of stem 204 to establish a detachable fluid-tight seal between the mouthpiece and the stem 204. A rear portion 301r of the mouthpiece 300 has a lipped edge 306 (see FIG. 6) that is dimensioned and configured to be placed into the mouth.


While mouthpiece 300 in this example resembles a prior art mouthpiece in shape and structure (compare the two mouthpieces in FIG. 11A), unlike a prior art mouthpiece, the mouthpiece 300 shown in the Figures has one or a plurality of supplemental metering channels 310. In the example shown, there are two metering channels 310a, 310b. Metering channel 310a is disposed on a bottom surface 312 of mouthpiece 300 and metering channel 310b is disposed on a top surface 314 of the mouthpiece. These metering channels 310 each communicate with a central air channel/cavity within the mouthpiece 300's hollow interior (see FIGS. 11 & 33).


In one example embodiment, these mouthpiece metering channels 310 are configured as directional air channels as best shown in FIGS. 11, 32A-32D, & 33. Specifically, as shown best in FIGS. 11 & 33, in such embodiment, the two mouthpiece metering channels are located opposite one another on the mouthpiece, and each mouthpiece metering channel 310 is configured as a through-hole that penetrates through the mouthpiece wall to communicate with the interior air passage within the mouthpiece. In one embodiment, the through-holes may have calibrated diameters of 1.59 mm and may be in registry with one another such that a direct line of sight perpendicular to the axial direction of the mouthpiece can be had through one orifice, the mouthpiece internal cavity, and the other orifice (see FIGS. 11 and 32A). The exact positioning of these through-holes on the mouthpiece may be driven by two things:

    • Keep it well away from the lips/mouth of the user.
    • Position it so a pin could be added to the mouthpiece mould to injection mould the hole when volumes increases.


Meanwhile however, as best seen in FIG. 32A, each through-hole may be disposed within and surrounded by a metering channel or slot 310 having at least one wall that is sloped relative to the mouthpiece 300 outer surface. For example, in one embodiment, the metering channel has a first wall that is perpendicular to the mouthpiece exterior surface, and a second wall that slopes inwardly away from the mouthpiece exterior surface at an acute angle of for example 55 degrees. The straight and angled walls together may form a concave metering depression shaped somewhat like a bathtub with a front vertical wall and a rear sloped wall—except in this case the bottom of the depression forms a circular opening that communicates directly with the interior cavity within the mouthpiece. In one embodiment, the metering channels are each 3.586 mm long in the axial direction of the mouthpiece, and have widths that are the same or substantially the same as the supplemental metering hole diameters, but other embodiments could have different configurations.


In one embodiment, even though the through-holes on opposite (top and bottom) sides of the mouthpiece are in registry with one another, as shown in FIGS. 33 & 33A, the metering channels are only partially in registry with one another. In such embodiment, the channel surrounding one through-hole extends in a first direction axial to the mouthpiece (e.g., toward the front of the mouthpiece), and the channel surrounding the other through-hole extends in a second direction axial to the mouthpiece (e.g., toward the back of the mouthpiece), the second direction being opposite the first direction. Thus, in one embodiment, a first metering channel is sloped toward the part of the mouthpiece that is placed into the mouth, whereas the second metering channel is sloped away from that part of the mouthpiece that is placed into the mouth. In one embodiment, the top surface supplemental metering channel is 6.7 mm in the mouthpiece axial direction from the front edge of the mouthpiece where the mouthpiece joins the main body, but other distances are also possible.


In one embodiment, the first channel sloped toward the part of the mouthpiece that is placed into the mouth is disposed on the top surface of the mouthpiece, and the second channel sloped away from the part of the mouthpiece that is placed into the mouth is disposed on the bottom surface of the mouthpiece.


The effect of such mouthpiece supplemental metering channels on the operation of the device overall depends in part on how the user is operating the device—and in particular, how much air pressure the user's lungs is forcing into the device on exhale or how much vacuum pressure the user's lungs are pulling from the device on inhale. Generally, the supplemental metering channels reduce the “resistance” of the device as the user breathes into and out of the device, e.g., by acting as a pressure (or vacuum) relief vent(s) and also modifying the air flow within the device.


As shown in FIG. 34B, when the patient exhales into the mouthpiece (air flowing from right to left in this Figure), the metering channel on the bottom surface of the mouthpiece (which has a forward wall that is angled in a generally forward and downward direction) catches a part of the stream of air flowing through the mouthpiece's internal cavity toward the main body of the device, and diverts the caught part of the air stream forwardly and downwardly. Meanwhile, the metering channel on the top surface of the mouthpiece has a rear wall that is angled in the opposite direction (generally upwardly and rearwardly). Because of its orientation is an angle away from the flow direction, this top surface metering channel does not necessarily catch or redirect any substantial part of the exhalation air stream during laminar flow, but it also does not appreciably interfere with the laminar air flow either. However, as shown in FIG. 34A, some small volume of ambient air from the air mass outside of the mouthpiece may enter the top surface metering channel and join the flow of air through the mouthpiece toward the main device bulbous portion. But as pressure increases within the mouthpiece (which depends in turn on the main vent control setting in the bulbous portion and the strength of the user's diaphragm), the air flow changes from laminar to turbulent and the chamber within the main unit bulbous portion (and in fact the entire interior space within the bulbous portion, the stem and the mouthpiece) is pressurized with positive air pressure by the user's lungs. At this stage, both top and bottom surface metering channels act to relieve the pressure by each expelling/venting pressurized air from within the mouthpiece to the outside environment, thereby reducing resistance by an amount, ratio or percentage that depends on the sizes, configurations and locations of the metering channels. The user can use their hands and other parts of their body to feel the expulsion of air from the metering channels.


Similarly, as shown in FIG. 34A, during inspiration/inhalation, the metering channel on the mouthpiece bottom surface (being angled generally in the same direction as the inspiration air flow through the mouthpiece) will suck in a stream of ambient air from the air mass outside of the device, thereby adding to the volume of air in the air flow and making it easier for the patient to breathe in. As the vacuum increases, air from outside the mouthpiece will flow into the mouthpiece interior through both the metering channel on the top surface and the metering channel on the bottom surface, providing resistance relief in an amount, ratio or percentage that depends on the sizes, configurations and locations of the metering channels. Once again, depending on the control setting of the adjustable vent in the bulbous portion and the strength of the user's diaphragm, inhaling will create a negative pressure or vacuum within the bulbous portion interior chamber (and in fact within that chamber, the channel within the stem and the channel within the mouthpiece), causing both metering channels within the side walls of the mouthpiece to pull air in from the outside atmosphere into the mouthpiece. This has the effect of reducing the strength of the user's diaphragm needed to inhale through the device.


In one embodiment, the channels and associated through-holes are located near an end of the mouthpiece that mates with the RMT device stem 204. For example, in one specific embodiment, each of the through-holes may be disposed ˜1-⅜″ from the end of the mouthpiece that the patient places into their mouth, but other distances are possible. As shown in FIGS. 34A, 34B, the through-holes thus effectively shorten the path between the patient's mouth and the outside ambient air with respect to columns of air internal to the mouthpiece that enter and exit the air flow cavity through the through-holes. Meanwhile, another column(s) of air internal to the mouthpiece must travel the entire length of the mouthpiece, then through The Breather® main bulbous body to the adjustable metering vents on the sides of the bulbous main body in order to supply to and suck from the ambient air mass surrounding the device. The introduction of a second, shorter path(s) by the mouthpiece supplemental metering channels reduces the resistance of the overall device to both inspiration and expiration—downwardly biasing the resistance set by the main body controls.


The effect of the new mouthpiece with additional metering orifices is to increase the total number of metering settings the overall device provides—essentially providing lower resistance aliases of the main body metering settings that a patient with decreased capacity can use to effectively train themselves to work up to the resistance settings of the device without the new mouthpiece. In example embodiments, the amount of metered resistance reduction the new mouthpiece provides may be calibrated for example to effectively double the number of exhale resistance settings the device provides using the new and old mouthpieces:














Main Body Exhale
Additional Mouthpiece



Metering Setting
Metering (New Mouthpiece)
Relative Resistance

















1
Y
1


1
N (old mouthpiece)
2


2
Y
3


2
N
4


3
Y
5


3
N
6


4
Y
7


4
N
8


5
Y
9


5
N
10









The number of inhale resistance settings are similarly doubled using the new mouthpiece with supplemental metering and the prior art mouthpiece without supplemental metering:














Main Body Inhale
Additional Mouthpiece



Metering Setting
Metering (New Mouthpiece)
Relative Resistance

















1
Y
1


1
N (old mouthpiece)
2


2
Y
3


2
N
4


3
Y
5


3
N
6


4
Y
7


4
N
8


5
Y
9


5
N
10


6
Y
11


6
N
12









Furthermore, in use, it is also possible for the patient to use their digits to selectively partially or completely occlude one, the other, or both supplemental metering channels of the mouthpiece in the style of finger holes of a recorder, to vary the amount of supplemental metering the new mouthpiece provides. This usage can triple or quadruple the effective number of resistance settings as compared to the standard device with the standard mouthpiece (e.g., if the plural metering channels and associated through-holes of the new mouthpiece are sized differently.


Or, the patient can position their hands and digits to avoid occluding both supplemental metering channels so that the inspiration and expiration pressure characteristics of the device are determined by a combination of the supplemental metering channels on the mouthpiece and the device's inspiration and expiration metering controls.


Additional Mouthpiece Embodiment


FIGS. 12-22 show a second embodiment with a different mouthpiece metering channel configuration comprising circular holes. Other embodiments may have only one metering channel in the mouthpiece (this single channel may be on the top mouthpiece surface, the bottom mouthpiece surface, or on a side mouthpiece surface) or more than two metering channels in the mouthpiece. The holes need not be circular; the could be elliptical, linear slots, or any shaped opening. There could be any number of such openings in the mouthpiece and/or the stem and/or the bulbous portion.



FIGS. 23-30 show a third embodiment, where the mouthpiece is integral with the same unit having the bulbous main body and stem, i.e., the mouthpiece is not detachable or replaceable. In this embodiment, the supplemental metering channel(s) may be placed virtually anywhere in communication with the air flow within the device. Various mechanisms such as the user's digits, moveable flaps or sliders, etc. may be used to selectively occlude and unocclude the supplemental metering channels.


EXAMPLE USE

On First Use: Place BREATHER RECOVER mouthpiece on the white body of your device. Set both dials to setting #1. You will increase dial settings over time as you train IN THE FLOW.


Getting Started: Position yourself with a straight back and hold the mouthpiece between your lips. Do not clench the mouthpiece with your teeth. Breathe in and out through the mouthpiece (not the nose) using diaphragmatic breathing (belly breathing). Inhale effortfully 2-3 seconds, pause, exhale effortfully 2-3 seconds, pause. Repeat this rhythm to complete your set.


Training Plan: 6 days per week, 1-2 sessions per day (morning and/or evening). For each session do 4 sets of 5 breaths. Break for at least 1 to 2 minutes between sets.


Changing Mouthpiece: Once you progress both dial settings to #3, remove the BREATHER RECOVER mouthpiece and replace it with the Standard mouthpiece. Start with both dials at 1. As you get stronger, adjust dials upward while remaining IN THE FLOW. Continue to monitor for excessive fatigue, and return to the BREATHER RECOVER mouthpiece or the Breathing Reset sessions if needed.


Important Tips For Success: Breathe through your Breather Recover with a controlled effort. Use optimal effort (IN THE FLOW). Lastly, use the diaphragmatic breathing technique while training.


Example New Protocol Enhancements

Protocol can cover the breathing reset, and the step up training plan using the Breather Recover mouthpiece followed by the standard mouthpiece.


Breather Coach app—training plan for recover [heart] [medication]


Post Respiratory Pathogen Infection

Pneumonia, Flu, Long COVID, sickness causing reduced respiratory capacity and they need to rebuild their system.

    • Initial training includes Breathing Reset prior to RMT
    • Transition period with Breathing Reset 1×/day+RMT 1×/day
    • RMT unique protocol, RECOVER, of 4 sets of 5 reps with effort IN THE FLOW
    • RMT 2×/day for 4 weeks with optional change to standard mouthpiece at dial settings of 3+


Following above, user may choose to

    • Continue RECOVER training plan (RMT 4 sets/5 reps IN THE FLOW 2×/day)
    • Move to strength/endurance/maintenance


Example Aspects of the Breather Recover Training Plan:

Aspect of the Breather Recover Training Plan is the prior restoration of a functional breathing pattern, which has therapeutic value in itself, and which also increases the effectiveness of the subsequent cRMT using the Breather Recover device.


Baseline Assessment (Independent of Other Symptoms):





    • Breath check (nasal/mouth; abdomen vs chest; focus/awareness)

    • Fatigue

    • Anxiety

    • Breathlessness/air hunger

    • If yes—Start with breathing reset 2× per day for 2 weeks (see FIG. 35A screen display for a portable device app)

    • cRMT: start with Breather Recover/COVID device

    • 24 hour tolerance assessment

    • If tolerated—continue with Breather Recover device until comfortable at medium setting

    • Continue cRMT step up to the Breather device with standard mouthpiece

    • Regular assessments

    • Breath hold

    • MPT

    • STS with ACSM Dyspnea Scale

    • QoL

    • Mental Health





Baseline Assessment:





    • Breath Check Audio





Survey Questions:





    • Did you notice more movement in your chest and shoulders or your abdomen?

    • Chest and shoulders (1)

    • Abdomen (0)

    • Did you notice you were breathing primarily through your nose or your mouth?

    • Nose (0)

    • Mouth (1)

    • Was it challenging to maintain focused attention on your breathing during the entire breath check?

    • Yes (1)

    • No (0)

    • In your day to day life, do you experience any of the following?

    • Fatigue (1)

    • Anxiety (1)

    • Breathlessness/Air hunger (1)





Assessment Key:





    • 0 points: process to cRMT: Breather Recover Training Plan

    • 1 or more points: proceed to breathing reset for 2 weeks





Breather Recover Training Plan





    • Begin with Breathing Reset session 2×/day (see FIG. 35B app display)





Begin Breather Recover RMT session in am & Breathing Reset session in PM:

    • Morning RMT Session: Dial settings 1/1, 4 sets of 5 reps, in the flow effort
    • Evening: 5 min Breathing Reset Session


24-hour assessment (before next morning RMT session): Since yesterday, do you feel your symptoms are:

    • Worse (1)
    • Same (0)
    • Better (0)


Assessment Key:





    • 0 points: continue Breather Recover Training Plan

    • 1 point: return breathing reset for 2 weeks





Following user completion of 1 week of RMT with the Breather, before morning RMT session:

    • Video (slow and steady) on how to increase dial settings
    • Discontinue PM Breathing Reset session & add evening RMT session: 4 sets of 5 breaths


When inhale and exhale settings are equal or more than 3, send notification:

    • You are making great progress—it may be time to try the standard Breather mouthpiece (video/push notification)
    • Continue with training plan: morning and evening sessions 4 sets of 5 reps in the flow for 4 weeks (see FIG. 35C app display)


Weekly Assessments





    • Breath hold

    • MPT

    • STS with ACSM Dyspnea Scale

    • QoL

    • Mental Health





Based on prior evidence from the Breather as well as from external sources, cRMT can be expected to have the following impact on recovery from Long Covid and similar infections and their sequelae:


On Cognition:





    • Improves relaxation and mental focus

    • May reduce brain fog

    • Improves memory





On the Autonomic Nervous System:





    • Disengages physical and mental stress related corticosteroid cascade

    • Reduces HR

    • Improves HRV

    • May improve dysautonomia and fatigue





On Sleep:





    • Improves overnight recovery Improves restorative sleep cycle

    • Improves sleep quality

    • May improve Covid-related sleep problems





On Respiration:





    • Restores functional breathing pattern

    • Reduces dyspnea

    • Increases exercise tolerance

    • Improves respiratory drive

    • Improves gas exchange





On Health:





    • Improves oxygen supply to vital organs

    • Reduces risk of hypoxic brain damage





Embodiment with Intermediate Component

The device functionality can be extended by providing an electronic interface that automatically collects measurements (e.g., sounds, air pressure, air temperature, CO2 level) and analyzes the measurements and/or communicates them to a remote device such as a smartphone. In one embodiment, an intermediate component is added between the mouthpiece and the main body. This intermediate component provides a central cavity that allows the mouthpiece to communicate air with the main body without any (or at least any significant) obstruction. In other words, the air pressure resistance functions of the mouthpiece and main body operate the same with our without the intermediate component. Internal sensors communicate with the inside of the central cavity within the intermediate component to allow various parameters associated with the air flowing through the intermediate component to be measured, analyzed, communicated and/or stored.



FIG. 36 is front-right environmental perspective view of an example intermediate component. FIG. 37 is front-right perspective of the intermediate component with the environment shown in FIG. 36 omitted. FIG. 38 is a right side plan view of the intermediate component. FIG. 39 is left side plan view of the intermediate component. FIG. 40 is a top plan view of the intermediate component. FIG. 41 is a bottom plan view of the intermediate component. FIG. 42 is a front plan view of the intermediate component. FIG. 43 is a back plan view of the intermediate component. FIG. 44 is a back-left perspective view of the intermediate component.


As one can see from the Figures, the intermediate component shown is detachable from both the main body and the mouthpiece. However, in other embodiments, the intermediate component could be constructed to be integrally part of the main body and/or the mouthpiece.


In example embodiments, the intermediate component contains electronic and electrical components, namely input devices, output devices, sensors, a power source, and wireless communications. In more detail, the intermediate component contains sensors such as an air pressure sensor, a CO2 sensor, a temperature sensor and a sound sensor (microphone) that measure parameters associated with the air flowing through the intermediate component. A processor internal to the intermediate component collects data from these sensors and, in one embodiment, analyzes the data using stored firmware. As one example, the data analysis can include one or more trained neural networks that are structured to recognize patterns and correlations between the sensed parameters. The intermediate component can generate outputs sensible by the user holding the device (e.g., haptic outputs, visual outputs, audible outputs, etc.). The intermediate component can also generate signals for communication with a remote device such as a smartphone running a “coaching” app.



FIG. 45 shows example automatic functionality performed by a system including the intermediate component and a remote device such as a smartphone. The system includes a sensor suite such as temperature sensing, sound sensing, pressure sensing and CO2 sensing. Sensor parameters acquired from the sensing can be used for compliance, as predictors, to determine real time conditions such as infection, coughing/wheezing, etc., oxygenation, and to measure breath control and/or breath strength.


In example embodiments, the sensor data may be analyzed to provide neurocontrol of breathing, preload and afterload breathing for heart and blood pressure (BP), and anxiety control through breathing. In addition, machine learning may be used to train neural networks to recognize conditions, patterns, and correlations and generate corresponding alerts or informative displays or other sensible indicia.


In one embodiment, a user interface that includes haptic actuator(s) and visual indicator(s) in the intermediate component can be used to provide coaching and feedback such as a training plan builder, a study builder, a questionnaire builder, a first to burst, and respiratory screening/fitness testing. Data collected by the intermediate component could be used many things including a host of research or scientific studies.


Example App User Interface

One example embodiment will include a Breather Coach (a smart phone app) with gaming features and protocols and ability to do clinical studies inside the app as well as manage regular users. FIGS. 47A-47Z, 48A-48B show a sequence of smartphone screen displays based on user interaction with the example embodiment, including breathing in a way that must follow a track the processor generates on the display and rating the user in terms of accuracy and score. This game makes it more fun to do breathing exercises that might otherwise be tedious.


CO2 Sensor Embodiment

A further embodiment includes a CO2 sensor, and artificial intelligence (AI) using existing technology. Such embodiments have the ability for additional mouthpieces to connect to your face hands free and to add a vibrating mouthpiece. As you breathe, the mouthpiece vibrates so mucus comes up from your lungs. Such embodiments can sense variable pressure during a breath.


Example Intermediate Component Block Diagram


FIG. 46 shows an example block schematic diagram of an intermediate component within an overall system 1000. As indicated, the various sensors 1002-1008 are connected to one or more processors 1010 that execute firmware stored in memory 2014. The executing firmware can include neural networks (1012) to process the sensed data. The processor(s) 1010 can accept inputs from buttons or switches or the like, and can selectively generate outputs such as indicator lights. Processor 1010 can also generate vibrational and other haptic effects via a haptic controller 1018 and one or more haptic actuators 1020. The processor(s) 1010 can communicate with external devices such as smartphones wirelessly via one or more wireless adapters 1022 and/or via Universal Serial Bus (USB) or other interconnections. The intermediate component also has an internal battery(ies) 1028 storing electricity that can be used to power the intermediate component. A charge controller 1026 can recharge the battery(ies) 1028.


Optionally, one or more additional actuators (not shown) such as miniature motors, pumps, fans, etc. may be used to actively control, affect, assist or impede the flow of air through the intermediate component from the mouthpiece to the main body or vice versa under control of the processor(s) 1010.


Each patent and publication cited above is incorporated herein by reference for all purposes as if expressly set forth.


While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.

Claims
  • 1. A respirator muscle training device comprising: a main unit including at least one adjustable air metering vent, the main unit comprising a stem configured to accept a replaceable mouthpiece; anda replaceable mouthpiece configured to mate with the stem, the replaceable mouthpiece being configured to deliver air flow between the main unit air metering vent and a patient's mouth,wherein the mouthpiece defines at least one supplementary metering channel that predictably modifies a resistance of the respirator muscle training device to user inhalation and/or exhalation through the device.
  • 2. A respirator muscle training kit comprising: a portion including at least one adjustable air metering vent and configured to accept a replaceable mouthpiece; anda first replaceable mouthpiece configured to connect to the portion, the replaceable mouthpiece being configured to deliver air flow between the metering vent and a patient's mouth, anda second replaceable mouthpiece configured to connect to the portion, the replaceable mouthpiece being configured to deliver air flow between the metering vent and the patient's mouth, andwherein the second mouthpiece defines at least one supplementary metering channel that modifies a resistance to user inhalation and/or exhalation through the metering vent.
CROSS-REFERENCE TO RELATED APPLICATION

This application claims priority from US design application no. 29886797 filed Mar. 13, 2023, U.S. provisional application No. 63/490,950 filed Mar. 17, 2023; and US design application no. 29/927,842 filed Feb. 6, 2024, each of which is incorporated herein by reference.

Provisional Applications (2)
Number Date Country
63490950 Mar 2023 US
63550516 Feb 2024 US
Continuation in Parts (2)
Number Date Country
Parent 29886797 Mar 2023 US
Child 18608766 US
Parent 29927842 Feb 2024 US
Child 18608766 US