The present invention pertains to a personal respiratory protection device that has a clean air source attachment that can be quickly rotated into engagement with a respirator mask body.
Personal respiratory protection devices are regularly used to supply clean air to a user of the device. The clean air is commonly available to the user by first drawing ambient air through a filter that is disposed in a filter cartridge. The filter cartridge typically is attached to a mask body that is worn on a person's face, over their nose and mouth. The ambient air is drawn through the filter from negative pressure created by the wearer's lungs. In other methods, clean air may be supplied to the user under pressure from a blower that forces the ambient air through a filter that is worn around the user's waist. This pressurized device is known as a powered air purifying respirator or PAPR. Alternatively, clean air has been furnished to the user from a pressurized tank, also known as a self-contained breathing apparatus or SCBA. In each of these techniques, a clean air supply source (such as a filter cartridge or a hose from a PAPR or SCBA) is connected to a mask body that is worn over the nose and mouth of the user. The eyes may be covered as well if the user desires full face protection.
A variety of systems have been developed in the respirator art to attach the clean air source to the respiratory mask. A common system uses a threaded filter cartridge that is attached to a corresponding threaded fitting on the respirator body—see, for example, U.S. Pat. Nos. 5,222,488, 5,063,926, 5,036,844, 5,022,901, 4,548,626, and 4,422,861. The threaded filter cartridges typically possess helical or advancing spiral threads that mate with a tapped collar or socket. Rotating the filter cartridge in an appropriate direction multiple times allows the cartridge to be attached to or removed from the mask body. A resilient, deformable gasket often is used to ensure that an airtight fit is maintained at the interface with the respirator body.
In lieu of threads, bayonet type closures have been used to attach clean air sources to respirators. The bayonet type closure has locking tabs and notches to secure the components together. The locking tabs may project from a filter cartridge and may engage the notches in an aperture on the respirator body. By rotating the filter cartridge in the appropriate direction, the cartridge engages the mask body—see U.S. Pat. Nos. 6,216,693 and 5,924,420. An audible device has been used in a bayonet system to indicate that the filter cartridge is properly coupled to the respirator face piece—see U.S. Pat. Nos. 4,934,361, and 4,850,346. A lug on the face piece has been provided with a détente ramp or cam that has an inclined surface. The surface is positioned to gradually deflect or deform a rib on the cartridge. As the cartridge and face piece are rotated relative to each other into a locking position, the cam engages the rib and causes the rib and lug to deflect until the rib abruptly drops off the end of the cam. The abrupt action produces the audible click. The benefit of using a bayonet-type fitting is that the cartridge can engage the mask body with a quick turn, usually less than about one-half turn—see, for example, U.S. Pat. No. 6,216,693 to Rekow et al.
Respirators that have snap-fit filter cartridges also have been designed as shown in U.S. Pat. No. 5,579,761 to Yushack et al. In this approach, the filter cartridge is instantaneously snapped into engagement with the mask body simply by pressing the cartridge against a corresponding receiving structure on the mask body. No rotational movement of the filter cartridge is needed.
Although the above-discussed respirators use various techniques for securing a clean air source such as a filter cartridge to a respirator, these techniques do have a number of drawbacks. For instance, the filter cartridges that are threaded to the respirator typically use a low thread pitch, which requires multiple rotations to complete the engagement. Bayonet structures tend to eliminate this difficulty, but these fittings require that the two components be appropriately aligned so that each locking tab is placed in each appropriate notch before the parts are rotated into engagement. And while snap-fit cartridges can be very convenient, the filter cartridge can nonetheless rotate relative to the mask body, even after being fully engaged.
The present invention provides a personal respiratory protection device that comprises (a) a mask body that has a first threaded portion; (b) a clean air supply source that has a second threaded portion, the second threaded portion is adapted to mate with the first threaded portion on the mask body, wherein (i) the first and second threaded portions engage each other at a high thread pitch; (ii) the first and second threaded portions comprise an integral détente; and (iii) the first and second threaded portions have a stop associated therewith, which stop prevents over-rotation of the clean air source relative to the mask body during securement of the cartridge to the mask body.
The present invention provides an advantage in ease of use over known threaded and bayonet attachment systems. As indicated above, known threaded systems require multiple turns to secure the clean air source to the mask body, and bayonet systems can be somewhat cumbersome for the user to align, particularly when the mask body has already been donned. The present inventive concept, in contrast, can allow for engagement with minimal rotation and is sufficiently intuitive that users may need only one hand to remove or attach a clean air source component, without removing the mask body from their face during use. When the parts are turned relative to each other, the threads or interfacing parts may tighten or compress to form a seal at the seal attachment. If desired, a resilient sealing member or gasket may be used to provide a continuous seal along the entire coupling perimeter. At the completion of the quick rotation, the end of the respirator thread reaches a détente integral to the thread(s), causing an indicating action that alerts the user of the engagement. The stop prevents further rotation at this point and combined with the détente, thus enables the clean air source component to be positioned in place for use. Since the détente is integral to the thread, the overall system can be compact and easy to implement. Further, the détente allows for use of the high thread pitch, which results in rapid engagement. In contrast, conventional threaded systems use low pitch threads that frictionally engage each other to prevent inadvertent reverse rotation.
These and other advantages of the invention are more fully shown and described in the drawings and detailed description of this invention, where like reference numerals are used to represent similar parts. It is to be understood, however, that the drawings and description are for the purposes of illustration only and should not be read in a manner that would unduly limit the scope of this invention.
The terms set forth below will have the meanings as defined:
“clean air” means air that has been filtered or that has otherwise been made safe to breath;
“clean air supply source” means an apparatus or part(s) that is capable of engaging a mask body for providing clean air to a wearer when the mask body is worn;
“compliant face contacting member” means the portion of a mask body that is compliantly fashioned for allowing the mask body to be comfortably supported over a person's nose and mouth;
“détente” means a structure that provides an indicating action of engagement between the first and second threaded portions when the détente is engaged;
“exterior gas space” means the ambient atmospheric gas space that surrounds a mask body when worn on a person and that ultimately receives exhaled gas after it exits the interior gas space of a mask;
“filter cartridge” means a structure that includes a filter element and that is adapted for connection to a mask body of a personal respiratory protection device;
“harness” means an element or combination of elements or parts, which elements or combination, allows a mask body to be supported at least over a wearer's nose and mouth;
“high pitch” means that the thread pitch is sufficiently great to enable the components to complete engagement in about one rotation (360°) or less;
“integral” means that the parts in question (such as a détente or portion thereof and thread(s)) are joined together as a single continuous part and are not separated from each other by the other by other structures;
“interior gas space” means the space that exists between a mask body and a person's face when the mask is being worn;
“mask body” means a structure that can fit at least over the nose and mouth of a person and that can help define an interior gas space separate from an exterior gas space;
“personal respiratory protection device” means a device that is worn by a person over at least the respiratory passages (nose and mouth) and that is adapted for providing a safe supply of clean air to the person for breathing;
“stop” means a mechanism or structure that is designed to prevent further rotation; and
“threaded portion” means a helical or spiral ridge that is used to engage another helical or spiral ridge through rotational movement relative to each other.
In describing preferred embodiments of the invention, specific terminology is used for the sake of clarity. The invention, however, is not intended to be limited to the specific terms so selected, and it is to be understood that each term so selected includes all technical equivalents that operate similarly.
In the practice of the present invention, a personal respiratory protection device is provided, which device comprises a mask body and a clean air supply source. The clean air supply source can be a filter cartridge or a hose or other conduit, which hose or conduit are in fluid communication with a PAPR filter cartridge or SCBA tank. The mask body has a first threaded portion located on it for receiving the clean air supply source. The clean air supply source has a second threaded portion that has thread(s) that are adapted to mate with thread(s) of the first threaded portion on the mask body. The first and second threaded portions engage each other at a high thread pitch and comprise a détente that indicates when the engagement is complete. The détente also may act to preclude inadvertent reverse rotation once the détente is engaged. A stop is provided to prevent over-rotation of the clean air source relative to the mask body during securement.
In
In
The inventive system can be fashioned to have multiple threads, with the engagement points and stop point(s) located to allow only one possible orientation of the clean air source component when secured to the mask body. The design of the threaded attachment may provide a fixed orientation that allows off-center mounting of a filter cartridge—see, for example U.S. Pat. No. 5,062,421 to Burns et al. In contrast, conventional threaded systems typically have the filter cartridge centered around the port through which air is delivered to the interior gas space. An off-center inlet port may have the advantage of allowing a multitude of shapes and placements of the filtering component. This in turn may allow optimization of the respiratory system to improve the wearer's field of vision and the fitting of the filtering component on the mask body. Keeping the clean air source component close to the face may also improve balance and comfort considerations. Although the system has been shown with the male détente associated with the mask body, the integral détente portions may be switched. Similarly, the male threaded portion of the filter cartridge could be provided on the mask body instead. As indicated above, the invention also may be used with positive pressure systems and with full-face masks that cover the eyes as well as the nose and mouth. And the threaded system could be configured to be non-removable to, for example, prevent users in the workplace from selecting the wrong filter cartridge. This invention thus may take on various modifications and alterations without departing from the spirit and scope thereof. Accordingly, it is to be understood that this invention is not to be limited to the above-described, but it is to be controlled by the limitations set forth in the following claims and any equivalents thereof.
It is also to be understood that this invention may be suitably practiced in the absence of any element not specifically disclosed herein.
All patents and patent applications cited above, including those in the Background section, are incorporated by reference into this document in total.
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