Restarting device of a pump change-over valve which induces a pressure difference within the pump change-over valve to remove the latter from an intermediate stalled position

Information

  • Patent Grant
  • 6619932
  • Patent Number
    6,619,932
  • Date Filed
    Tuesday, January 22, 2002
    22 years ago
  • Date Issued
    Tuesday, September 16, 2003
    21 years ago
Abstract
A restarting device of a pump change-over valve in a pump is provided, in which the pump includes; a pump main body 1 and a change-over valve 2. The change-over valve 2 is provided with a pair of pressure chambers 31 and 32 formed at respective ends on the back face sides of a valve body 23. The driving fluid is supplied into the chambers to induce a pressure difference to switch the direction of movement of the valve body 23. Also, the pump main body 1 is provided with a balancing valve 49 whose end portions 49A and 49B face driving chambers 4A and 5A, respectively. If the change-over valve 2 malfunctions and the pressures in the two driving chambers 4B and 5B are balanced, the balancing valve 49 is held in an intermediate position and will then induce a pressure difference between the two pressure chambers 31 and 32.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a restarting device of a pump change-over valve for restarting an operation of a pump automatically in such an event that the operation of the pump is shut down due to the change-over valve stopping in a neutral position. The change-over valve is to be moved forth and back to switch the operation of the pump.




Among prior art pumps (for example, diaphragm-type pumps), a pump comprising a pair of diaphragms has been known. The respective diaphragms partition a pump main body into fluid delivering chambers and driving chambers, respectively.




Such diaphragm-type pump has employed a certain configuration, in which when a fluid-in-transfer in a first fluid delivering chamber located at a first diaphragm side is to be discharged, a driving fluid (e.g., a compressed air) is supplied to the first driving chamber located at the first diaphragm side to increase a volume of the first driving chamber. Therefore, the volume of the first fluid delivering chamber located at the first diaphragm side is decreased, while simultaneously the driving fluid in the second driving chamber located at the second diaphragm side is exhausted to decrease the volume thereof and, thus, to increase the volume of the second fluid delivering chamber located at the second diaphragm side. As a result, the second fluid delivering chamber sucks the fluid-in-transfer.




Further, in this configuration, when the fluid-in-transfer in the second fluid delivering chamber located at the second diaphragm side is to be discharged, the driving fluid is supplied to the second driving chamber located at the second diaphragm side to increase the volume of the second driving chamber. Therefore, the volume of the second fluid delivering chamber is decreased while simultaneously the driving fluid in the one driving chamber located in the first diaphragm side is exhausted to decrease the volume thereof and, thus, increase the volume of the first fluid delivering chamber located at the first diaphragm. As a result, the first fluid delivering chamber sucks the fluid-in-transfer.




Further, this kind of diaphragm-type pump is typically provided with a change-over valve, which is to be moved forth and back to switch an operation of the pump between a first mode for discharging the fluid-in-transfer in the first fluid delivering chamber and causing the second fluid delivering chamber to suck the fluid-in-transfer, and a second mode causing the first fluid delivering chamber to suck the fluid-in-transfer and for discharging the fluid-in-transfer in the second fluid delivering chamber.




However, because there is a neutral position in this change-over valve and, disadvantageously, stopping of a valve body in the neutral position may lead to shut down of the operation of the pump, a variety of improvement has been introduced into a pump design in order to solve this problem. Such improvements include, for example, a system, based on the fact that the pressure of the fluid-in-transfer drops when the change-over valve malfunctions, that detects the pressure drop and engages the reset button to restart the change-over valve. An alternative system detects the reciprocating motion of the valve body using a metal detecting sensor, and if there is no detection signal generated in a predetermined period, the system determines that the change-over valve has malfunctioned and engages the reset button to restart the change-over valve.




However, if the fluid-in-transfer is flammable and a care must be taken to avoid an explosion, the detection using the electric system is not suitable.




Additionally, it could be hardly said that a restarting device according to the prior art has a configuration enabling the reliable detection of the malfunctioning of the change-over valve to restart the pump.




SUMMARY OF THE INVENTION




The present invention has been made in view of the above problems, and an object thereof is to provide a restarting device of the pump change-over valve for restarting an operation of the pump automatically by using the driving fluid in such an event that the operation of the pump is shut down due to the change-over valve stopping in a neutral position. The change-over valve is to be moved forth and back to switch the operation of the pump.




According to the present invention, there is provided a restarting device of a pump change-over valve in a pump, in which the pump comprises a pump main body and a change-over valve. The pump main body is operated in such a manner that, when a fluid-in-transfer in a first fluid delivering chamber is to be discharged, a driving fluid is supplied to a first driving chamber to increase a volume of the first driving chamber and, thus, decrease a volume of the first fluid delivering chamber. Simultaneously, the driving fluid in a second driving chamber is exhausted to decrease a volume thereof and, thus, increase a volume of the other fluid delivering chamber. Thus the second fluid delivering chamber sucks the fluid-in-transfer. When the fluid-in-transfer in the second fluid delivering chamber is to be discharged, the driving fluid is supplied to the second driving chamber to increase the volume of the second driving chamber and, thus, decrease the volume of the second fluid delivering chamber. Simultaneously, the driving fluid in the first driving chamber is exhausted to decrease the volume thereof and, thus, increase the volume of the first fluid delivering chamber, thereby causing the first fluid delivering chamber to suck the fluid-in-transfer.




The change-over valve is operable to make a reciprocating motion to switch the operation of the pump main body between a first mode for discharging the fluid-in-transfer in the first fluid delivering chamber while causing the second fluid delivering chamber to suck the fluid-in-transfer, and a second mode causing the first fluid delivering chamber to suck the fluid-in-transfer while discharging the fluid-in-transfer in the second fluid delivering chamber.




The change-over valve is provided with a pair of pressure chambers formed in both ends on the back face sides of its valve body, respectively, into which the driving fluid is supplied to induce a pressure difference to switch the direction of movement of the valve body. The pump main body includes a balancing valve in which both end portions face the first driving chamber and the second driving chamber, respectively, If the change-over valve malfunctions and the pressures in both driving chambers become balanced, the balancing valve is to be held in an intermediate position, and is then to induce the pressure difference between the pair of pressure chambers.




According to another embodiment of the present invention there is provided a restarting device of a pump change-over valve in a pump, in which the pump comprises a pump main body and a change-over valve. The pump main body is provided with a pair of diaphragms for defining fluid delivering chambers and driving chambers. The pump main body is operated in such a manner that, when a fluid-in-transfer in a first fluid delivering chamber located at a first diaphragm side is to be discharged, a driving fluid is supplied to a first driving chamber located at the first diaphragm side to increase a volume of the first driving chamber and, thus, decrease a volume of the first fluid delivering chamber. Simultaneously, the driving fluid in the second driving chamber located at the second diaphragm side is exhausted to decrease a volume thereof and, thus, increase a volume of a second fluid delivering chamber located at the second diaphragm side, thereby causing the second fluid delivering chamber to suck the fluid-in-transfer. When the fluid-in-transfer in the second fluid delivering chamber is to be discharged, the driving fluid is supplied to the second driving chamber to increase the volume of the second driving chamber and, thus, decrease the volume of the second fluid delivering chamber. Simultaneously, the driving fluid in the first driving chamber is exhausted to decrease the volume thereof and, thus, increase the volume of the first fluid delivering chamber thereby causing the first fluid delivering chamber to suck the fluid-in-transfer.




The change-aver valve is operable to make a reciprocating motion to switch the operation of the pump main body between a first mode for discharging the fluid-in-transfer in the first fluid delivering chamber while causing the other fluid delivering chamber to suck the fluid-in-transfer, and a second mode causing the first fluid delivering chamber to suck the fluid-in-transfer while discharging the fluid-in-transfer in the second fluid delivering chamber.




The change-over valve is provided with a pair of pressure chambers formed in both ends on the back face sides of its valve body, respectively, into which the driving fluid is supplied to induce a pressure difference to switch the direction of movement of the valve body. The pump main body is provided with a balancing valve having both end portions facing the first driving chamber and the second driving chamber, respectively. If the change-over valve malfunctions and the pressures in both driving chambers are balanced, the balancing valve is to be held in an intermediate position and is then to induce the pressure difference between the pair of pressure chambers.




The pump main body may be further provided with a pilot valve for inducing a pressure difference between the pair of pressure chambers, and a direction of movement of the pilot valve is switched by the pair of diaphragms.




The pump main body may be further provided with an exhaust path for exhausting the driving fluid in the own driving chambers toward an outside. The balancing valve is further provided with a throttle valve for throttling said exhaust path when said balancing valve is positioned in a neutral position.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic diagram of a diaphragm-type pump according to the present invention;





FIG. 2

is a hydraulic circuit diagram of a restarting device of a change-over valve in the diaphragm-type pump according to the present invention, illustrating the condition when the operation of the pump has shut down;





FIG. 3

is a hydraulic circuit diagram of the restarting device of the change-over valve in the diaphragm-type pump according to the present invention, illustrating the condition right after the operation of the pomp has been restarted;





FIG. 4

is a hydraulic circuit diagram of the restarting device of the change-over valve in the diaphragm-type pump according to the present invention, illustrating the condition when the pump is normally operated;





FIG. 5

shows a hydraulic circuit board shown in

FIG. 1

viewed from the direction indicated by an arrow A;





FIG. 6

is an enlarged view of a balancing valve section shown in

FIG. 2

, with a half of the valve illustrated in a cross sectional view; and





FIG. 7

is an enlarged view of the balancing valve section shown in

FIG. 2

, illustrated entirely in a cross sectional view.











DETAILED DESCRIPTION OF THE INVENTION





FIG. 1

is a schematic diagram of a restarting device of a change-over valve in a diaphragm-type pump according to the present invention, and

FIGS. 2

to


4


show a hydraulic circuit diagram of the restarting device of the change-over valve in the diaphragm-type pump. In

FIG. 1

, reference numeral


1


designates a pump main body,


2


designates a change-over valve, and


3


designates a hydraulic circuit board.




The pump main body


1


comprises a diaphragm


4


and a second diaphragm


5


disposed on respective sides thereof, as shown in

FIGS. 2

to


4


. Respective diaphragms


4


and


5


partition the pump main body


1


into a first fluid delivering chamber


4


A and a second fluid delivering chamber


5


A and first and second driving chambers


4


B and


5


B, respectively. Peripheral portions of these diaphragms


4


and


5


are secured to mounting portions


6


and


6


of the pump main body


1


. The diaphragms


4


and


5


include first and second switching plates


7


and


8


respectively disposed in central portions thereof.




The pump main body


1


has a casing block


1


A made of aluminum, which comprises a pilot valve


9


capable of moving laterally. The pilot valve


9


is slidably supported by annular members


9


A and


9


B.




The pilot valve


9


has diameter-expanded sections


9


C and


9


D with a diameter-reduced section


9


E interposed therebetween. The diameter-reduced section


9


E communicates with an exhaust path, which will be described later. A first communicating hole


9


F is formed in the annular member


9


A, and a second communicating hole


9


G is formed in the annular member


9


B.




A first end portion


9


H of this pilot valve


9


protrudes toward the first driving chamber


4


B so as to face and be able to contact the first switching plate


7


, and the second end portion


9


I protrudes toward the second driving chamber


5


B so as to face the second switching plate


8


. When the pilot valve


9


is positioned at the left hand side, the first communicating hole


9


F communicates with the exhaust path which will be described later, while the second communicating hole


9


G is blocked by the second diameter-expanded section


9


D.




When the pilot valve


9


is positioned at the right hand side, the first communicating hole


9


F is blocked by the first diameter-expanded section


9


C, while the second communicating hole


9


G communicates with the exhaust path which will be described later. When the pilot valve


9


is positioned in an intermediate location, the communicating holes


9


F and


9


G are blocked by the diameter-expanded sections


9


C and


9


D, respectively. This pilot valve


9


is capable of releasing a pressure in a pilot chamber (which will be described later) arranged in the change-over valve


2


.




A known supply path (not shown) is arranged in one side of the pump main body


1


for supplying the fluid delivering chambers


4


A and


5


A with a fluid-in-transfer, and a known discharge path (not shown) is arranged in the other side of the pump main body


1


for discharging the fluid-in-transfer in the fluid delivering chambers


4


A and


5


A to the outside (the exterior of pump body


1


). In

FIG. 1

, reference numeral


12


designates an inlet port for receiving the fluid-in-transfer from an external unit, and reference numeral


13


designates a discharge port for discharging the fluid-in-transfer from the discharge path to the outside.




Known suction ports (not shown) communicating with the supply path are arranged in the fluid delivering chambers


4


A and


5


A, respectively, while known discharge ports (not shown) communicating with the discharge path are also arranged in the fluid delivering chambers


4


A and


5


A, respectively. Each of those ports is provided with a known check valve (not shown) for opening or closing each of the ports.




The driving chambers


4


B and


5


B are to be supplied with a compressed air as a driving fluid from the change-over valve


2


, as will be described in detail later, but the change-over valve


2


will be explained first. In this regard, components referred to as “left” or “right” are identified with respect to the Figures in this application (specifically FIGS.


2


-


4


), but can also be referred to as “first” and “second”, respectively.




The change-over valve


2


can switch the direction of the driving fluid to be supplied to the first driving chamber


4


B or to the second driving chamber


5


B. A spool valve has been employed as the change-over valve


2


in this embodiment. This change-over valve


2


has a casing block section


22


made of aluminum, and has a spool


23


as a valve body.




The casing block


22


includes an accommodation space


24


for allowing a horizontally reciprocating motion of the spool


23


. The spool


23


has a central diameter-expanded section


25


in a central portion thereof, and the accommodation space


24


is partitioned by the diameter-expanded section


25


into the a left chamber and a right chamber. Left and right diameter-expanded sections


26


and


27


, respectively, are formed at opposite ends of the spool


23


with a portion between the diameter-expanded sections


26


and


25


defined as a left diameter-reduced section


28


and another portion between the diameter-expanded sections


27


and


25


defined as a right diameter-reduced section


29


. Each of the diameter-expanded sections


25


to


27


is provided with a sealing member


30


.




The left chamber has a left pilot chamber (a pressure chamber)


31


and the right chamber has a right pilot chamber (a pressure chamber)


32


. The back face of the left diameter-expanded section


26


faces the left pilot chamber


31


and the back face of the right diameter-expanded section


27


faces the pilot chamber


32


. The pilot chambers


31


and


32


are provided with cushion members


31


A and


32


A, respectively.




A supply port


33


and a supply path


34


are formed in an upper portion of the casing block


22


for supplying the compressed air (or the air). In the casing block


22


, orifices


35


and


36


are arranged in a section between the supply path


34


and the accommodation space


24


, including a left orifice


35


for establishing the communication between the supply path


34


and the pilot chamber


31


and an orifice


36


for establishing the communication between the supply path


34


and the pilot chamber


32


. Therefore, a small amount of the compressed air can be regularly supplied into each of the pilot chambers


31


and


32


.




Ports


37


to


42


are arranged in a lower portion of the casing section


22


. The ports


37


and


38


communicate with the left chamber, the ports


39


and


40


communicate with the right chamber, the port


41


communicates with the pilot chamber


31


, and the port


42


communicates with the pilot chamber


32


.




The port


37


is formed in such a location that the port


37


is blocked by the diameter-expanded section


26


when the spool


23


is positioned at the right hand side, and the part


40


is formed in such a location that the port


40


is blocked by the diameter-expanded section


27


when the spool


23


is positioned at the left hand side. The port


38


is formed in such a location that the port


38


communicates with the supply port


33


when the spool


23


is positioned at the right hand side and communicates with the port


37


when the spool


23


is positioned at the left hand side. The port


39


is formed in such a location that the port


39


communicates with the supply port


33


when the spool


23


is positioned at the left hand side and communicates with the port


40


when the spool


23


is positioned at the right hand side.




Those ports


37


to


42


communicate with respective paths in the pump main body


1


via the hydraulic circuit board


3


. Paths


43


to


47


are formed in the hydraulic circuit board


3


, as shown in FIG.


5


. The path


43


communicates with the ports


37


and


40


, the path


44


communicates with the port


38


, the path


45


communicates with the port


39


, the path


46


communicates with the port


41


via a tube


46


A, and the path


47


communicates with the port


42


via a tube


47


A. In

FIG. 5

, reference numeral


46


B designates an aperture opened to the port


41


, and


47


B designates an aperture opened to the port


42


. This hydraulic circuit board


3


is secured between the pump main body


1


and the casing section


22


by using screws, though not shown, and reference numeral


48


designates holes through which the screws are to be inserted.




A balancing valve


49


is arranged in the casing block


1


A, and the valve


49


can move in the left or the right direction in response to a pressure difference between the driving chambers


4


B and


5


B. The balancing valve


49


is, as illustrated in the enlarged views of

FIGS. 6 and 7

, slidably supported by first and second annular members


50


and


51


. A first end


49


A of the balancing valve


49


faces the first driving chamber


4


B so that it can protrude into the first driving chamber


4


B, and the second end


49


B of the balancing valve


49


faces the second driving chamber


5


B so that it can protrude into the second driving chamber


5


B.




In the casing block


1


A, an exhaust path


52


for exhausting the driving fluid and switching channels


53


to


56


for switching the supply of the driving fluid are formed. Annular grooves


57


and


58


are formed in the annular members


50


and


51


, so that the switching channel


53


communicates with the switching channel


54


via the annular groove


57


, and the switching channel


55


communicates with the switching channel


56


via the annular groove


58


.




The balancing valve


49


comprises a balancing valve component


49


C and a balancing valve component


49


D, the balancing valve component


49


C and the balancing valve component


49


D are joined to each other by thread to form the balancing valve


49


. The balancing valve


49


is provided with an annular throttle valve


59


disposed in the center thereof for throttling the exhaust path


52


. This annular throttle valve


59


is fixedly held while the balancing valve component


49


C and the balancing valve component


49


D are fastened to each other by thread.




Bias springs


60


and


61


are arranged between the annular throttle valve


59


and respective annular members


50


and


51


, and the bias springs


60


and


61


function to bias the balancing valve


49


in the opposite directions, respectively.




A relief hole


62


extending radially, an axial hole


63


extending axially and another relief hole


64


extending radially are formed in the balancing valve


49


. The relief hole


62


communicates with the relief hole


64


via the axial hole


63


. The relief hole


64


communicates with the exhaust path


52


.




A communicating hole


65


communicating with the annular groove


57


is formed in the annular member


50


. When the pressures in the driving chambers


4


B and


5


B are balanced so that the balancing valve


49


is positioned in the center point, the relief hole


62


communicates with the communicating hole


65


, as shown in FIG.


2


.




An operation of the diaphragm-type pump according to the present invention will now be described below.





FIG. 4

shows the diaphragm-type pump in a normal operation, illustrating a condition immediately after the spool


23


has been positioned at the right hand side and the compressed air has been supplied through the port


38


, the path


44


, and into the first driving chamber


4


B.




Additionally, the pilot valve


9


has been positioned at the right hand side so that the communicating hole


9


G communicates with the exhaust path


52


, and the compressed air in the pilot chamber


32


has been exhausted outside the pump via the port


42


, the path


47


, the switching channel


55


, the annular groove


58


, the switching channel


56


and the communicating hole


9


G, thereby maintaining the differential pressure between the pressure chamber


31


and the pressure chamber


32


.




In this condition, the first diaphragm


4


is now moved in the direction indicated by the arrow B so as to increase the volume of the first driving chamber


4


B and thus decrease the volume of the first fluid delivering chamber


4


A. Thus, the fluid-in-transfer within the first fluid delivering chamber


4


A is discharged from the discharge port


13


to the outside of the pump.




Meanwhile, since the port


40


and the port


39


communicate with each other, the compressed air in the second driving chamber


5


B is guided through the path


45


, the port


39


, the port


40


, and the path


43


to the exhaust path


52


and then exhausted to the outside of the pump.




This decreases the volume of the second driving chamber


5


B and increases the volume of the second fluid delivering chamber


5


A, so that the fluid-in-transfer is sucked from the inlet port


12


into the second fluid delivering chamber


5


A. Further, since the pressure in the first driving chamber


4


B becomes higher than that in the second driving chamber


5


B, the balancing valve


49


is held at the right hand side, and the annular throttle valve


59


is held in a condition where the annular throttle valve


59


has been retracted from the exhaust path


52


. Accordingly, the communication between the communicating hole


65


and the relief hole


62


is blocked, and at the same time, the communicating hole


9


F is blocked by the diameter-expanded section


9


C, so that the pressure level of the compressed air in the pilot chamber


31


is maintained.




As the volume of the second driving chamber


5


B decreases and the switching plate


8


contacts the second end


9


I of the pilot valve


9


, the pilot valve


9


is moved in the leftward direction. When the pilot valve


9


has reached the terminal end of its moving stroke, the communicating hole


9


G is blocked by the second diameter-expanded section


9


D and the first diameter-expanded section


9


C is retracted from the position where the first diameter-expanded section


9


C blocks the communicating hole


9


F. Thus, the communicating hole


9


F is opened, so that the compressed air in the pilot chamber


31


is guided through the port


41


, the path


46


, the switching channel


53


, the annular groove


57


, the switching channel


54


, and the communicating hole


9


F to the exhaust path


52


, and is thus exhausted outside the pump.




This induces a pressure difference between the pilot chamber


31


and the pilot chamber


32


, which in turn moves the spool


23


in the leftward direction. Then the compressed air is supplied to the second driving chamber


5


B through the port


39


and the path


45


, so that the second diaphragm


5


is moved in the direction indicated by the arrow C (see

FIG. 3

) to increase the volume of the second driving chamber


5


B and to decrease the volume of the second fluid delivering chamber


5


A. Accordingly, the fluid-in-transfer in the fluid delivering chamber


5


A is discharged from the discharge port


13


. On the other hand, the compressed air in the first driving chamber


4


B is exhausted outside the pump via the path


44


, the port


38


, the port


37


, the path


43


, and the exhaust path


52


. This decreases the volume of the first driving chamber


4


B and increases the volume of the first fluid delivering chamber


4


A. As a result, the fluid-in-transfer is sucked from the inlet port


12


into the first fluid delivering chamber


4


A. Further, since the pressure in the second driving chamber


5


B becomes higher than the pressure in the first driving chamber


4


B, the balancing valve


49


is moved in the rightward direction.




If the diaphragm-type pump stopped its operation, the pressure in the first driving chamber


4


B would be balanced with the pressure in the second driving chamber


5


B and so the balancing valve


49


would be held in the neutral position, as shown in FIG.


2


. In this condition shown in

FIG. 2

, the annular throttle valve


59


is in a position to almost completely block the exhaust path


52


, so that the exhausting of the compressed air via the ports


37


,


40


and the path


43


is inhibited, while the volume of the compressed air to be supplied to the pilot chambers


31


and


32


via the orifices


35


and


36


is increased.




However, since the relief hole


62


communicates with the communicating hole


65


, the compressed air in the pilot chamber


31


is guided through the port


41


, the path


46


, the switching channel


53


, the communicating hole


65


, the relief hole


62


, the axial hole


63


and the relief hole


64


to the exhaust path


52


, so as to release the pressure in the pilot chamber


31


.




This induces a pressure difference between the pilot chamber


31


and the pilot chamber


32


, which causes the spool


23


to be moved in the leftward direction to permit communication between the port


37


and the port


38


, as shown in FIG.


3


. Further, the port


39


is opened.




Accordingly, the compressed air flows through the port


39


and the path


45


to be supplied to the second driving chamber


5


B, and the second diaphragm


5


is moved in the direction indicated by the arrow C. Meanwhile, the compressed air in the first driving chamber


4


B is guided through the path


44


, the ports


38


,


37


and the path


43


to the exhaust path


52


, so as to be exhausted outside the pump. Also, since the pressure in the second driving chamber


5


B is increased to a higher level than the pressure in the first driving chamber


4


B, the pilot valve


9


and the balancing valve


49


are moved in the leftward direction to trigger the restarting of the pump main body


1


, thereby resetting the pump back to the normal operating mode.




It is to be noted that the reason why the annular throttle valve


59


has been employed is that in the event of the spool


23


stopping in the neutral position, the annular throttle valve


59


will prevent the compressed air supplied through the supply port


33


from being exhausted directly to the exhaust path


52


via, depending on the slopping position of said spool


23


, the port


40


or the port


37


. Consequently, the supply of the compressed air to the pilot chambers


31


and


32


is increased.




The present invention has been described above with an embodiment applied to the a diaphragm-type pump. It should be understood, however, that the present invention may be applicable to such a change-over valve which controls the fluid in multi-directions (e.g., in two-way, three-way and so forth).




According to the present invention, even if the operation of a pump is shut down due to a change-over valve stopping in the neutral position, which valve has been moving forth and back to switch the operation of the pump, the operation of the pump can be restarted certainly and automatically. In particular, according to the present invention,. since the pump can be restarted automatically only based on a pressure difference in the driving fluid, the present invention may provide significant safety and effectiveness in the case if the fluid-in-transfer is flammable liquid.



Claims
  • 1. A pump comprising:a pump main body including a first fluid delivering chamber, a first driving chamber, a second fluid delivering chamber, a second driving chamber, and a balancing valve having a first end facing said first driving chamber and having a second end facing said second driving chamber; and a change-over valve communicating with said pump main body, and including a supply port for receiving a driving fluid, a first pressure chamber at a first end of said change-over valve, a second pressure chamber at a second end of said change-over valve opposite said first end, and a valve body operable to reciprocate between said first pressure chamber and said second pressure chamber based on a difference between a pressure of the driving fluid in said first pressure chamber and a pressure of the driving fluid in said second pressure chamber, said change-over valve being operable to shift an operation of said pump main body between a first mode and a second mode by controlling a supply of the driving fluid to said pump main body and by controlling an exhaust of the driving fluid from said pump main body, said pump main body and said change-over valve being arranged such that in the first mode: a volume of said first driving chamber is increased by supplying the driving fluid to said first driving chamber, thereby decreasing a volume of said first fluid delivering chamber so as to discharge a fluid-in-transfer from said first fluid delivering chamber; and simultaneously a volume of said second driving chamber is decreased by exhausting the driving fluid from said second driving chamber, thereby increasing a volume of said second fluid delivering chamber so as to suck the fluid-in-transfer into said second fluid delivering chamber; said pump main body and said change-over valve being arranged such that in the second mode; a volume of said second driving chamber is increased by supplying the driving fluid to said second driving chamber, thereby decreasing a volume of said second fluid delivering chamber so as to discharge a fluid-in-transfer from said second fluid delivering chamber; and simultaneously a volume of said first driving chamber is decreased by exhausting the driving fluid from said first driving chamber, thereby increasing a volume of said first fluid delivering chamber so as to suck the fluid-in-transfer into said first fluid delivering chamber; and wherein said pump main body and said change-over valve are further arranged such that if said change-over valve remains in an intermediate position so that pressures in said first driving chamber and said second driving chamber of said pump main body are substantially identical, said balancing valve of said pump main body is operable to induce a pressure difference between said first pressure chamber and said second pressure chamber of said change-over valve so that said change-over valve moves from said intermediate position.
  • 2. The pump of claim 1, wherein said pump main body further includes a first pumping chamber having a first diaphragm arranged therein, and including a second pumping chamber having a second diaphragm arranged therein, said first fluid delivering chamber and said first driving chamber being arranged in said first pumping chamber so as to be separated by said first diaphragm, and said second fluid delivering chamber and said second driving chamber being arranged in said second pumping chamber so as to be separated by said second diaphragm.
  • 3. A pump comprising:a pump main body including a first fluid delivering chamber, a first driving chamber, a first diaphragm separating said first fluid delivering chamber from said first driving chamber, a second fluid delivering chamber, a second driving chamber, a second diaphragm separating said second fluid delivering chamber from said second driving chamber, and a balancing valve having a first end facing said first driving chamber and having a second end facing said second driving chamber; and a change-over valve communicating with said pump main body, and including a supply port for receiving a driving fluid, a first pressure chamber at a first end of said change-over valve, a second pressure chamber at a second end of said change-over valve opposite said first end, and a valve body operable to reciprocate between said first pressure chamber and said second pressure chamber based on a difference between a pressure of the driving fluid in said first pressure chamber and a pressure of the driving fluid in said second pressure chamber, said change-over valve being operable to shift an operation of said pump main body between a first mode and a second mode by controlling a supply of the driving fluid to said pump main body and by controlling an exhaust of the driving fluid from said pump main body, said pump main body and said change-over valve being arranged such that in the first mode; a volume of said first driving chamber is increased by supplying the driving fluid to said first driving chamber, thereby pushing said first diaphragm so as to decrease a volume of said first fluid delivering chamber and thereby discharge a fluid-in-transfer from said first fluid delivering chamber; and simultaneously a volume of said second driving chamber is decreased by exhausting the driving fluid from said second driving chamber, thereby pulling said second diaphragm so as to increase a volume of said second fluid delivering chamber and thereby suck the fluid-in-transfer into said second fluid delivering chamber; said pump main body and said change-over valve being arranged such that in the second mode; a volume of said second driving chamber is increased by supplying the driving fluid to said second driving chamber, thereby pushing said second diaphragm so as to decrease a volume of said second fluid delivering chamber and thereby discharge a fluid-in-transfer from said second fluid delivering chamber; and simultaneously a volume of said first driving chamber is decreased by exhausting the driving fluid from said first driving chamber, thereby pulling said second diaphragm so as to increase a volume of said first fluid delivering chamber and thereby suck the fluid-in-transfer into said first fluid delivering chamber; and wherein said pump main body and said change-over valve are further arranged such that if said change-over valve remains in an intermediate position so that pressures in said first driving chamber and said second driving chamber of said pump main body are substantially identical, said balancing valve of said pump main body is operable to induce a pressure difference between said first pressure chamber and said second pressure chamber of said change-over valve so that said change-over valve moves from said intermediate position.
  • 4. The pump of claim 3, wherein said pump main body further includes a first pumping chamber having said first fluid delivering chamber, said first driving chamber, and said first diaphragm arranged therein, and including a second pumping chamber having said second fluid delivering chamber, said second driving chamber, and said second diaphragm arranged therein.
  • 5. The pump of claim 3, wherein said pump main body further includes a pilot valve communicating with said balancing valve to induce the pressure difference between said first pressure chamber and said second pressure chamber of said change-over valve, a direction of movement of said pilot valve being controlled by said first diaphragm and said second diaphragm.
  • 6. The pump of claim 5, wherein said pump main body further includes an exhaust path for guiding exhaust of the driving fluid from said first driving chamber and said second driving chamber to an exterior of said pump, and said balancing valve including a throttle valve for throttling the exhaust guided by said exhaust path when said balancing valve is in a neutral position.
Priority Claims (1)
Number Date Country Kind
2001-014405 Jan 2001 JP
US Referenced Citations (12)
Number Name Date Kind
3741689 Rupp Jun 1973 A
3838946 Schall Oct 1974 A
4381180 Sell Apr 1983 A
4674958 Igarashi et al. Jun 1987 A
5326234 Versaw et al. Jul 1994 A
5558506 Simmons et al. Sep 1996 A
6036445 Reynolds Mar 2000 A
6241487 Reynolds Jun 2001 B1
6257845 Jack et al. Jul 2001 B1
6280149 Able et al. Aug 2001 B1
6422834 Bahrton Jul 2002 B1
20020076340 Yamada Jun 2002 A1