This patent application claims priority from and incorporates by reference German patent application DE 10 2010 002 279.9, filed on Feb. 24, 2010.
The invention relates to a machine for cutting strand-shaped foods, in particular meat or cheese, into slices, the machine including a feed portion, a cutting device and a conveying, portion wherein a food strand is feedable in feed direction from the feed portion through a feed device towards the cutting device, wherein the cutting device includes a rocker that rotates about a first rotation axis that is fixated relative to the housing, wherein the cutting device also includes a circular blade that is supported rotatable about a second rotation axis arranged at the rocker, wherein the circular blade is configured to cut off successive slices from a front side of the food strand, wherein the slices are transferable into the conveying portion after being cut off from the food strand, wherein the feed device is substantially horizontal.
A substantially horizontal feed direction shall designate deviations from a horizontal of 10° at the most according to the present application.
A machine of the type recited supra was already produced and sold as pork chop slicer type ROK by Berkel Deutschland GmbH in the 1980's. In order to keep the space requirements for the machine as small as possible and in particular in order to also be able to operate with a small diameter of the circular blade, the drive within the rocker is covered with a wedge shaped cover. This facilitates that the circular blade can pass with its rotation axis and a portion of the cover through the cross-section of the food strand since the slices that are being produced are deflected forward, this means in feed direction, through the beveled wedge shape of the rocker housing.
In particular when cutting foods including bones, e.g. pork chops, prior art machines have their problems. Namely when cutting off slices bone splinters are typically being formed, wherein the bone splinters adhere to the cut off slices and cause a cutting quality that is perceived inadequate. In particular when the cut foods are immediately packaged into self-service trays after producing the slices, a potential splinter formation can neither be controlled nor can potential splinters eventually be removed.
A machine with a similar basic principle is disclosed as a bread slicing machine according to DE A 103 12 301 and EP-A 1 520 666. Also here the rocker of the orbital disc blade is covered with a flat wedge shaped cover. The wedge affect of the rocker when passing through the bread cross-section, however, only leads to an elastic deflection of the slice being made and is not detrimental for the cutting result. Namely in bread slicing machines it is often important to keep the dimensions small since machines of this type are typically set up in bakery stores where there is only limited space available.
Circular blades with an orbital drive are furthermore also used in the genus of so-called slicers which are used to cut boneless cold cuts like sausage, ham, cheese or similar into thin slices of 0.5 mm to 2 mm thickness. Thus, the food strand is fed to the cutting device either hanging in a vertical direction or at a slant angle with 30° to 60° relative to horizontal.
Thus, it is an object of the invention to improve a machine for cutting strand shaped foods, in particular meat or cheese into slices so that very high cutting quality and high cutting performance can be obtained.
Starting with a cutting machine as recited supra the object is achieved in that the circular path on which the second rotation axis moves is arranged completely outside of the maximum cutting cross-section.
In the machine according to the invention it is thus omitted when cutting portions to run the rotation axis of the circular blade and thus also a portion of the rocker through the cross-section of the food strand. This makes it necessary to select circular blades with a large diameter, since as a matter of principle less than half the diameter is available in order to cover the maximum cutting cross-section for an orbit of the rocker, this means to cover the feed cross-section that is geometrically available in the feed portion. Thus, in the machine according to the invention the rocker moves outside of the cutting cross-section and can therefore not have any negative affect on the cutting process, this means in particular no “dull pressure loading” can occur in the slot portion between the portion of the slice that has already been cut off and the remaining rest of the food strand.
The inventors have found that the cutting machine according to the invention facilitates cutting in particular bone including foods and partially frozen or completely frozen food strands in an excellent cutting quality into portions. In particular the splintering of bones as it was unavoidable in the pork chop cutting machine recited supra was prevented with a high degree of reliability. The slice thickness for the machine according to the invention is typically between 5 and 30 mm.
In order to obtain particularly good cutting quality the first rotation axis about which the rocker rotates can be arranged above a straight line defining an opposite blade of the feed portion, preferably above a horizontal center plane of the maximum cutting cross-section and/or at a distance laterally adjacent to a straight line which laterally defines the maximum cutting cross-section. The rotation direction of the rocker rotation thus has to be selected so that the circular blade enters the cutting cross-section at a slant angle from above which always creates a large contact pressure of the food strand onto the opposite cutting edge of the feed portion or on a diagonally opposed lower corner portion of the cutting cross-section and a lift-off of the food strand from a contact surface of the feed portion is safely prevented.
The cutting result is furthermore influenced in a particularly positive manner when a horizontally extending opposite cutting edge of the feed portion and an opposite horizontally extending opposite cutting edge of the conveying portion extend approximately at the same level. Supporting the forces created when cutting in particular bone including foods is particularly advantageous for an arrangement of this type of the two opposite cutting edges. The gap portion between the opposite cutting edges thus exceeds the thickness of the circular blade only far enough (typically in a range of tenths of millimeters) as this is required for a contact-free passage of the circular blade.
According to an embodiment of the invention it is provided that the rocker on the one hand side and the circular blade on the other hand side are respectively drivable with a proper drive motor. This has the advantage that in particular the ratio of the speed of the circular blade to the speed of the rocker is easily variable. At least one of the two drives shall be provided with a frequency inverter for speed control. As a matter of principle it is also within the scope of the invention that the rocker and also the circular blade are driven through the same drive which yields a fixed speed ratio of rocker and circular blade.
In order to obtain a particularly good cutting result, in particular a saw affect through the circular blade, the ratio of the speed of the circular blade to the speed of the rocker for a non-frozen food shall be at least 3:1 and/or for a partially frozen or completely frozen food at least 6:1, preferably at least 8:1. In order to prevent a smearing of the food a lower ratio has to be selected for a non-frozen food than for partially frozen or completely frozen foods, wherein a speed of the circular blade that is as high as possible should be implemented for a “circular saw.”
It is furthermore advantageous in particular when the circular blade has a thickness of less than 10 mm, preferably less than 8 mm, particularly preferably less than 6 mm. With a decreasing thickness of the blade the wedge affect upon the food and thus also the force required for the cutting process is reduced. This reduces in particular also the risk that splinters are generated when cutting through a bone. Furthermore the diameter of the circular blade should be at least 500 mm, preferably at least 600 mm, particularly preferably at least 700 mm.
In order to reduce the friction between the blade and the food during the cutting process a circular blade can be provided according to the invention which has an undercut on both sides subsequent to a wedge portion in the longitudinal sectional view. This helps to prevent that the circular blade in the undercut portion, this means thickness reduced portion comes in contact with the face of the remaining food strand and also with the lateral surface of the slice that is being produced. This also helps to reduce the lateral forces onto the slice that is being produced and improves the geometry of the produced portions which is important in particular in view of the object of producing precisely weighted portions.
A conveyor belt shall be preferably arranged in the conveying portion of the machine, wherein the conveyor belt should directly join a cutting frame arranged in the conveying portion and forming an opposite cutting edge. This way a controlled and efficient conveying of the cut slices is provided which helps the machine according to the invention achieve high cutting performance. An automated packaging device can be attached to the conveying band.
It is furthermore proposed according to the invention that a cutting frame of the feed portion and/or a cutting frame of the conveying portion is assembled from a main component that is integrally configured in one piece and a vertical connection arm which is oriented towards the first axis of rotation and which connects ends of two U-arms of the main component. In an embodiment of this type in particular the lower corner portion between the opposite cutting edge and the vertical connection arm of the U-shaped main component is integrally configured from one solid piece in order to support the large forces that occur in this portion during cutting operations safely and without deformation. On the other hand side the connection arm oriented towards the rocker, wherein the connection arm closes the U to form a rectangular frame, can be configured very thin so that the rocker can be moved as closely as possible to the cutting cross-section defined by the free space within the cutting frame. This in turn facilitates implementing the largest possible cutting cross-section for a diameter of the circular blade that is as small as possible.
Furthermore it is provided for the machine according to the invention that an opposite cutting edge of the conveying portion, preferably a cutting frame of the conveying portion at which the opposite cutting edge of the conveying portion is formed is permanently attached at an opposite cutting edge of the feed portion, preferably with a cutting frame of the feed portion at which the opposite cutting edge of the feed portion is configured. Preferably the opposite cutting edge of the conveying portion or the cutting frame including the conveying portion is permanently connected to a machine frame, wherein the conveying band in turn is attached to a door of the cutting box, wherein the door is attached so that it is pivotable about a vertical axis at the machine frame or the conveying portion. This helps to obtain an interconnection of the two opposite cutting edges or cutting frames which is important for a safe reaction of the opposing forces occurring during cutting operations in a vertical direction or in a downward slanted direction. In this case in particular there is no necessity to configure the linked suspension of a cutting box door solid enough so that it can support the opposing forces occurring on a side of the transport portion into the machine frame which would be necessary when the opposite cutting edge disposed on the side of the conveying portion, or the cutting frame disposed at this portion were attached at the door of the cutting box. Thus, according to the invention a very stable and simple configuration of the opposite cutting edges is provided that is combined with the advantage of good accessibility of the portion in which the cutting box door with the conveying band attached thereto is being opened.
Eventually the cutting frame of the conveying portion at its horizontal arm should be configured with a ramp in a cross-sectional view, wherein one surface of the arm that is oriented away from the cutting device slopes downward from the opposite cutting edge in conveying direction. The angle of the ramp should be approximately 30° to 60° relative to horizontal.
The invention is subsequently described with reference to a preferred embodiment of a cutting machine with reference to drawing figures wherein:
A machine 1 which is known in the art with respect to its basic principle includes a feed portion 2 which is visible in particular in
A so-called cutting box 13 is arranged at a face of the machine housing 5 that is visible in
Within a face wall 16 of the machine housing 5, wherein the face wall is oriented towards the feed portion 2, there is a pass through opening 17 which defines a maximum cutting cross-section. A pass through 18 is also disposed in the cutting box door 14 in order to be able to hand over the slices cut off by the cutting device 3 into the conveying portion 4 which connects to an outside of the cutting box door 14. The conveying portion 4 includes a conveying belt that is attached to the cutting box door 14, wherein the conveying belt can convey the slices cut off by the cutting device 3 depending on the selection of the conveying speed so that they stand adjacent to one another, are arranged in a fish-scale pattern or lie adjacent to one another. Typically, a complete packaging machine is placed adjacent to the machine 1 according to the invention, wherein the packaging machine typically packages a plurality of cut off portions into a self-service packaging unit.
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While the circular blade in
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In the position according to
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It is additionally illustrated in
The configuration of the feed portion 2 can be derived in particular from
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A longitudinal sectional view of the feed portion 2 in which a food strand 63 configured as a pork chop strand is disposed is illustrated in
Due to the sagging of the food material strand 63 its bottom side 64 viewed in longitudinal direction is convex, whereas a top side of the food material strand 63 is shaped concave accordingly. As a result a front face 66 and a rear face 67 of the food material strand 63 are inclined at an acute angle relative to one another.
The current cross section of the food material strand 63 can be determined through a laser detection device 68 arranged in the transition portion 55 and a target weight for a portion to be cut off can be adjusted there from through the respective feed amount. Through a hold down device 69 arranged behind the laser detecting device 68 using a feed device 38, wherein the hold down device 69 includes a down holder roller 71 arranged at two deployable plungers 70, the food material strand 63 can already be pressed strongly with its front end section towards the forward support portion S1 configured as a cutting frame 21 before the circular blade 10 and the food material strand 63. The fixation of the rear end section of the food material strand 63 at the rear support portion S2 configured as a protruding element 47 is performed through spikes arranged at this location and through the grappling hook 46.
Particularly good cutting properties and in particular a splinter free cutting of the bones included in the food material strand 63 is provided through a combination of the circular blade 10, which is at 6 mm very thin compared to the prior art, in combination with the opposite cutting edge 34 configured at the cutting frame 21 and the opposite cutting edge 33 configured at the cutting frame 20. Both opposite cutting edges 33, 34 are at the same level, this means they have no elevation difference from one another.
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A lower edge 72 of the food material strand 63 can come in contact at the corner portions configured at the support element 62 and 57 which would not be possible due to the overhanging upper “edge” 73 of the food material strand 63 without the wedge shaped support element 62 and 57. Thus, the food material strand 63 in the portion of the cutting frames 20, 21 is positioned also before the penetration of the circular blade 10 in combination with the down holder roller 71, so that a movement and resultant imprecision during cutting are excluded. Due to the rotation of the rocker 6 completely outside of the cutting cross section, cutting off the slices from the food material strand 63 is only performed through the very thin circular blade 10, so that a large wedge affect and thus splintering of the bones is safely prevented through the two supporting cutting edges 33, 34.
1 machine
2 feed portion
3 cutting device
4 conveying portion
5 machine housing
6 rocker
7 rotation axis
8 distance
9 rotation axis
10 circular blade
11 rocker arm
12 rocker arm
13 cutting box
14 cutting box door
15 hinge
16 face wall
17 pass through
18 pass through
19 conveying belt
20 cutting frame
21 cutting frame
22 main portion
23 main portion
24 connection arm
25 connection arm
26 U-arm
27 U-arm
28 cut out
29 corner
30 rotation direction
31 rotation direction
32 center line
33 opposite cutting edge
34 opposite cutting edge
35 bolt
36 feed element
37 feed device
38 feed direction
39 shaft
40 coupling arm
41 bushing
42 rod
43 coupling rail
44 bottom portion
45 compression plate
46 grappling hook
47 protruding element
48 base
49 end portion
50 edge
51 transition portion
52 edge
53 center portion
54 edge
55 transition portion
56 line
57 support element
58 side wall
59 surface
60 wall
61 wall
62 support element
63 food material strand
64 bottom side
65 bottom side
66 face
67 face
68 laser scanner
69 hold down device
70 plunger
71 hold down roller
72 edge
73 edge
F free space
S1 support portion
S2 support portion
K circular path Docket No.
Number | Date | Country | Kind |
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DE 102010002279.9 | Feb 2010 | DE | national |