Information
-
Patent Grant
-
6699017
-
Patent Number
6,699,017
-
Date Filed
Friday, July 12, 200222 years ago
-
Date Issued
Tuesday, March 2, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Yu; Justine R.
- Solak; Timothy P.
Agents
-
CPC
-
US Classifications
Field of Search
US
- 417 2222
- 417 270
- 417 269
- 184 617
-
International Classifications
-
Abstract
A seal is provided between the housing assembly of a variable displacement compressor and a rotary shaft to seal inside the housing assembly. The seal is retained in a retaining chamber, which is separated from a suction chamber and a control pressure chamber. A refrigerant passage is connected to the retaining chamber to feed a refrigerant to the retaining chamber to cause the refrigerant to contact the seal. The refrigerant passage includes a path extending from outside the housing assembly to the suction chamber through the retaining chamber. A restriction ring having a restriction function guides the refrigerant from the control pressure chamber to the retaining chamber and releases an internal pressure of the control pressure chamber.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a restriction structure in a variable displacement compressor.
In a conventional variable displacement compressor as disclosed in, for example, Japanese Unexamined Patent Publication No. 2001-3860, a low-pressure chamber is formed in a front head in order to improve the reliability of a shaft sealing unit arranged between the housing and the rotary shaft. The low-pressure chamber is shut off from a crank chamber by a first seal member. A second seal member which constitutes the shaft sealing unit is retained in the low-pressure chamber. Refrigerant that reaches the compressor from the outlet of an evaporator flows into the low-pressure chamber. Therefore, the suction pressure of the low-pressure chamber alone is applied to the second seal member, thereby reducing the load on the second seal member as compared with a case where the pressure in the crank chamber is applied to the second seal member.
The structure that uses a pair of seal members to define the low-pressure chamber increases the cost.
SUMMARY OF THE INVENTION
Accordingly, it is an objective of the present invention to ensure the high reliability of a shaft sealing unit located between the housing and the rotary shaft of a compressor to seal the housing while reducing the cost.
To achieve the foregoing and other objectives and in accordance with the purpose of the present invention, a variable displacement compressor having a housing assembly, a rotary shaft, a swash plate, pistons, seal means, a retaining chamber, a refrigerant passage, and a restricting member is provided. The housing assembly has a suction chamber, a discharge chamber, a control pressure chamber, and a cylinder block having a plurality of cylinder bores. The rotary shaft extends in the control pressure chamber and protrudes outside from the housing assembly. The rotary shaft is rotatably supported by the housing assembly. The swash plate is supported on the rotary shaft in a tiltable manner and rotatable together with the rotary shaft and is placed in the control pressure chamber. Pistons are retained in the cylinder bores and define compression chambers in the cylinder bores, so that as the pistons reciprocate in the respective cylinder bores based on rotation of the swash plate, a refrigerant is drawn into the compression chambers from the suction chamber, the refrigerant is discharged from the compression chambers to the discharge chamber. An inclination angle of the swash plate is changed by adjusting a pressure in the control pressure chamber. The seal means is provided between the housing assembly and the rotary shaft, for sealing inside the housing assembly. The retaining chamber retains the seal means. The retaining chamber is separated from the suction chamber and the control pressure chamber. The refrigerant passage extends from outside the housing assembly to the suction chamber through the retaining chamber. The refrigerant passage supplies the refrigerant to the seal means. The restricting member restricts the refrigerant from the control pressure chamber to the retaining chamber and releases an internal pressure of the control pressure chamber.
Other aspects and advantages of the invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:
FIG. 1
is a side cross-sectional view of an entire compressor according to a first embodiment of the present invention;
FIG.
2
(
a
) is an enlarged side cross-sectional view of essential portions of the invention in
FIG. 1
;
FIG.
2
(
b
) is a cross-sectional view taken along line
2
b
—
2
b
in FIG.
2
(
a
);
FIG. 3
is a cross-sectional view taken along line
3
—
3
in
FIG. 1
;
FIG. 4
is a cross-sectional view taken along line
4
—
4
in
FIG. 1
;
FIG.
5
(
a
) is an enlarged side cross-sectional view of essential portions of a compressor according to a second embodiment of the present invention;
FIG.
5
(
b
) is a cross-sectional view taken along line
5
b
—
5
b
in FIG.
5
(
a
);
FIG.
6
(
a
) is an enlarged side cross-sectional view of essential portions of a compressor according to a third embodiment of the present invention;
FIG.
6
(
b
) is a cross-sectional view taken along line
6
b
—
6
b
in FIG.
6
(
a
);
FIG.
7
(
a
) is an enlarged side cross-sectional view of essential portions of a compressor according to a fourth embodiment of the present invention;
FIG.
7
(
b
) is a cross-sectional view taken along line
7
b
—
7
b
in FIG.
7
(
a
);
FIG. 8
is a side cross-sectional view showing a compressor according to a fifth embodiment of the present invention;
FIG. 9
is a side cross-sectional view of essential portions showing a compressor according to a sixth embodiment of the present invention; and
FIG. 10
is a cross-sectional view taken along line
10
—
10
in FIG.
9
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
A first embodiment of the present invention will be described below referring to
FIGS. 1
to
4
.
FIG. 1
shows the internal structure of a variable displacement compressor. A housing assembly
10
of the compressor is constructed by connecting a front housing member
11
, a rear housing member
12
, and a cylinder block
19
together. The front housing member
11
comprises a supporting piece
30
and a chamber defining piece
31
. The supporting piece
30
, the chamber defining piece
31
, the cylinder block
19
and the rear housing member
12
are secured by fastening bolts
32
, which are screwed into the rear housing member
12
through the supporting piece
30
, the chamber defining piece
31
and the cylinder block
19
.
A rotary shaft
13
extends through the chamber defining piece
31
and the cylinder block
19
, which define a control pressure chamber
111
. A rotor
14
is fixed to the rotary shaft
13
in the control pressure chamber
111
. A radial bearing
33
and a thrust bearing
42
are located between the rotor
14
and the chamber defining piece
31
. A radial bearing
34
is located between the end portion of the rotary shaft
13
that is inserted in a support hole
195
, formed in the cylinder block
19
, and the surface of the support hole
195
. The chamber defining piece
31
supports the rotor
14
and the rotary shaft
13
through the radial bearing
33
such that the rotor
14
and the rotary shaft
13
rotate integrally. The cylinder block
19
rotatably supports the rotary shaft
13
through the radial bearing
34
.
The rotary shaft
13
protrudes outside the compressor via a through hole
40
in the supporting piece
30
and receives the rotational drive power from an external drive source, such as the engine of a vehicle. A mechanical seal
35
and a shut-off ring
36
are located in the through hole
40
apart from each other in the axial direction of the rotary shaft
13
. The mechanical seal
35
serves as shaft sealing means intervened between the housing assembly
10
and the rotary shaft
13
in order to seal inside the housing assembly
10
. The shut-off ring
36
is formed of a synthetic resin, such as polytetrafluoroethylene. The movement of the shut-off ring
36
toward the mechanical seal
35
from the radial bearing
33
is restricted by a flange
404
formed on an inner surface
401
of the through hole
40
.
As shown in FIGS.
2
(
a
) and
2
(
b
), an outer surface
361
of the shut-off ring
36
is in close contact with the inner surface
401
of the through hole
40
in a slidable manner, and an inner surface
362
of the restriction ring
36
is in close contact with an outer surface
131
of the rotary shaft
13
. As the rotary shaft
13
rotates, the restriction ring
36
slides on the outer surface
131
of the rotary shaft
13
or the inner surface
401
of the through hole
40
or both of the outer surface
131
of the rotary shaft
13
and the inner surface
401
of the through hole
40
.
A restriction groove
37
is formed in the inner surface
362
of the restriction ring
36
in the axial direction of the rotary shaft
13
. The restriction groove
37
communicates with the through hole
40
, at the position between the mechanical seal
35
and the restriction ring
36
, and the control pressure chamber
111
. In other words, through hole
40
between the mechanical seal
35
and the restriction ring
36
communicates with the control pressure chamber
111
via the restriction groove
37
serving as a restriction passage. The restriction ring
36
connects the through hole
40
with the control pressure chamber
111
through a restricting groove
37
. The through hole
40
becomes a retaining chamber of the mechanical seal
35
as the shaft sealing means. The restriction ring
36
and the restriction groove
37
constitute pressure release means which has a restriction function to release pressure into the retaining chamber from the control pressure chamber
111
.
As shown in
FIG. 1
, a swash plate
15
is supported on the rotary shaft
13
to slide in the axial direction of the rotary shaft
13
and to tilt with respect to the rotary shaft
13
. A pair of guide pins
16
(shown in
FIG. 3
) is fixed to the swash plate
15
. The guide pins
16
are slidably fitted in guide holes
141
formed in the rotor
14
. The engagement of the guide pins
16
with the guide holes
141
allows the swash plate
15
to be tiltable with respect to the rotary shaft
13
and rotatable together with the rotary shaft
13
. The inclination of the swash plate
15
is guided by the guide holes
141
, the guide pins
16
, and the rotary shaft
13
.
A plurality of cylinder bores
191
is formed in the cylinder block
19
at equal angular intervals around the rotary shaft
13
. Although only one cylinder bore
191
is shown in
FIG. 1
, five cylinder bores
191
are provided according to the embodiment as shown in
FIG. 4. A
piston
17
is retained in each cylinder bore
191
.
Each piston
17
defines a compression chamber
192
in the associated cylinder bore
191
. The rotational motion of the swash plate
15
is converted to the forward and backward reciprocating motion of the associated piston
17
via shoes
18
so that the piston
17
moves forward and backward in the cylinder bore
191
.
A first plate
20
, a second plate
21
, a third plate
22
, and a fourth plate
23
are intervened between the cylinder block
19
and the rear housing member
12
to form a valve plate assembly. A suction chamber
121
and a discharge chamber
122
are defined in the rear housing member
12
. A partition
41
separates the suction chamber
121
from the discharge chamber
122
which is surrounded by the suction chamber
121
.
The motion of the piston
17
(the leftward movement from the right-hand side in
FIG. 1
) causes a refrigerant in the suction chamber
121
, which is a suction pressure zone, to push a suction valve
211
on the second plate
21
away from a suction port
201
in the first plate
20
and flow into the compression chambers
192
. The motion of the piston
17
(the rightward movement from the left-hand side in
FIG. 1
) causes the refrigerant flowed into the compression chambers
192
to push a discharge valve
221
on the third plate
22
away from a discharge suction port
202
in the first plate
20
and flow into the discharge chamber
122
, which is a discharge pressure zone. As the discharge valve
221
abuts on a retainer
231
on the fourth plate
23
, its degree of opening is restricted. The compression reactive force that acts on each piston
17
at the time of discharging the refrigerant to the discharge chamber
122
from each compression chamber
192
, is received at an end wall of the chamber defining piece
31
via the shoes
18
, the swash plate
15
, the guide pins
16
, the rotor
14
, and the thrust bearing
42
.
A pressure supply passage
38
, which connects the discharge chamber
122
to the control pressure chamber
111
, feeds the refrigerant in the discharge chamber
122
to the control pressure chamber
111
. The refrigerant in the control pressure chamber
111
flows to the through hole
40
through the thrust bearing
42
, a clearance in the radial bearing
33
, and the restriction groove
37
. That is, the pressure in the control pressure chamber
111
is released into the through hole
40
via the restriction groove
37
.
An electromagnetic displacement control valve
25
is intervened in the pressure supply passage
38
. The displacement control valve
25
is excited and de-excited by a controller (not shown). The controller excites and de-excites the displacement control valve
25
based on a detected room temperature acquired by a room temperature detector (not shown), which detects the room temperature in a vehicle, and a target temperature, which has been set by a room temperature setting unit (not shown). The displacement control valve
25
is open in a de-energized state and is closed in an energized state. That is, the refrigerant in the discharge chamber
122
is fed to the control pressure chamber
111
when the displacement control valve
25
is de-excited, while the refrigerant in the discharge chamber
122
is not fed to the control pressure chamber
111
when the displacement control valve
25
is excited. The displacement control valve
25
controls the supply of the refrigerant to the control pressure chamber
111
from the discharge chamber
122
.
The inclination angle of the swash plate
15
is changed by the control of the pressure in the control pressure chamber
111
. The inclination angle of the swash plate
15
becomes smaller as the pressure in the control pressure chamber
111
increases, whereas the inclination angle of the swash plate
15
becomes larger as the pressure in the control pressure chamber
111
decreases. The pressure in the control pressure chamber
111
rises as the refrigerant is supplied to the control pressure chamber
111
from the discharge chamber
122
, whereas the pressure in the control pressure chamber
111
falls as the supply of the refrigerant to the control pressure chamber
111
from the discharge chamber
122
is stopped. That is, the inclination angle of the swash plate
15
is controlled by the displacement control valve
25
.
The maximum inclination angle of the swash plate
15
is defined by the abutment of the swash plate
15
against the rotor
14
. The minimum inclination angle of the swash plate
15
is defined by the abutment of a snap ring
24
on the rotary shaft
13
against the swash plate
15
.
As shown in FIG.
2
(
a
), suction passages
301
and
304
are formed in the supporting piece
30
to communicate with the through hole
40
. An inlet
101
of the suction passage
301
in the housing assembly
10
is provided in the outer surface of the supporting piece
30
at the topmost position. An inlet port
402
of the suction passage
301
opens to the through hole
40
and is provided at the topmost position in the inner surface
401
of the through hole
40
. An outlet port
403
of the suction passage
304
opens to the through hole
40
, and is provided at the lowermost position in the inner surface
401
of the through hole
40
. That is, the inlet port
402
is located directly above the rotary shaft
13
, and the outlet port
403
directly below the rotary shaft
13
.
As shown in
FIG. 1
, suction passages
312
and
193
are formed in the vicinity of the lowermost position of a peripheral wall
311
of the chamber defining piece
31
and in the vicinity of the lowermost position of the cylinder block
19
. The suction passage
312
communicates with the suction passage
304
at the junction of the supporting piece
30
and the chamber defining piece
31
, and communicates with the suction passage
193
at the junction of the chamber defining piece
31
and the cylinder block
19
.
A through hole
203
is formed in the vicinity of the lowermost positions of the first plate
20
, the second and third plates
21
and
22
, and the fourth plate
23
. The through hole
203
communicates with the suction passage
193
and the suction chamber
121
. The suction passage
301
constitutes a refrigerant passage upstream of the through hole
40
, while the suction passages
304
,
312
and
193
and the through hole
203
constitute a refrigerant passage downstream of the through hole
40
.
The discharge chamber
122
and the suction chamber
121
are connected via an external refrigerant circuit
26
, the suction passage
301
, the through hole
40
, the suction passages
304
,
312
and
193
and the through hole
203
. The refrigerant that has flowed to the external refrigerant circuit
26
from the discharge chamber
122
passes through a condenser
27
, an expansion valve
28
and an evaporator
29
and returns to the suction chamber
121
through the suction passage
301
, the through hole
40
, the suction passages
304
,
312
and
193
and the through hole
203
.
The first embodiment has the following advantages.
(1-1) A passage
261
(shown in FIG.
1
), which is part of the external refrigerant circuit
26
and which extends to the inlet
101
of the suction passage
301
from the evaporator
29
, is the suction pressure zone outside the compressor. The temperature of the refrigerant that has undergone heat exchange in the evaporator
29
has become low and the refrigerant that has flowed to the suction passage
301
from the external refrigerant circuit
26
passes through the through hole
40
and flows to the suction chamber
121
via the suction passages
304
,
312
and
193
. The pressure in the through hole
40
is low, a level equivalent to the suction pressure. Therefore, the load on the mechanical seal
35
is reduced as compared with the case where the pressure in the control pressure chamber
111
is applied to the mechanical seal
35
.
The refrigerant that passes the through hole
40
cools the mechanical seal
35
directly or indirectly. Part of the lubrication oil of a low temperature that flows together with the refrigerant sticks on the mechanical seal
35
to lubricate and cool down the mechanical seal
35
. Part of the low-temperature lubrication oil contacts the outer surface of the rotary shaft
13
to cool down the part of the rotary shaft
13
near the through hole
40
. Therefore, the mechanical seal
35
is efficiently cooled down. The reduction in load on the mechanical seal
35
and the efficient cooling of the mechanical seal
35
improves the reliability of the mechanical seal
35
.
The pressure in the control pressure chamber
111
is adjusted by the pressure release via the restriction groove
37
of the restriction ring
36
as the pressure release means. The restriction groove
37
connects the interior of the through hole
40
between the mechanical seal
35
and the restriction ring
36
with the control pressure chamber
111
through a restriction passage. Therefore, the interior of the through hole
40
between the mechanical seal
35
and the restriction ring
36
is kept as the suction pressure zone.
The shaft sealing means demands reliable prevention of refrigerant leakage. However, the shaft sealing means need not have very high capabilities of preventing refrigerant leakage from between the inner surface
362
of the restriction ring
36
and the outer surface
131
of the rotary shaft
13
to leak the refrigerant to the through hole
40
from the control pressure chamber
111
and preventing refrigerant leakage from between the outer surface
361
of the restriction ring
36
and the inner surface
401
of the through hole
40
. The restriction ring
36
has only to be fittable over the rotary shaft
13
and in the through hole
40
to be slidable on the outer surface
131
of the rotary shaft
13
and the inner surface
401
of the through hole
40
. That is, the size precision of the restriction ring
36
can be low.
The restriction ring
36
can be produced cheaper and easier than the shaft sealing means. The use of the restriction ring
36
is advantageous in cost over the conventional compressor disclosed in Japanese Unexamined Patent Publication No. 2001-3860, which uses the shaft sealing means.
(1-2) The restriction groove
37
is formed in the inner surface
362
of the restriction ring
36
. The inner surface
362
of the restriction ring
36
is a portion where the groove can be formed easily. The inner surface
362
of the restriction ring
36
is therefore suitable as the portion where the restriction groove
37
is to be formed.
(1-3) The restriction ring
36
is molded of a synthetic resin. Because of a low degree of precision being sufficient for the restriction ring
36
, processing after the molding is unnecessary. Even if the outside diameter of the restriction ring
36
is set slightly larger than the diameter of the through hole
40
, particularly, the resilient deformation of the synthetic resin allows the restriction ring
36
to be fittable in the through hole
40
. Even if the inside diameter of the restriction ring
36
is set smaller than the diameter of the rotary shaft
13
, the resilient deformation of the synthetic resin allows the restriction ring
36
to be fittable over the rotary shaft
13
. Therefore, the resin restriction ring
36
is particularly easy to produce.
(1-4) The synthetic resin has a better slidability than metal and is thus suitable as the material for the restriction ring
36
. In particular, polytetrafluoroethylene, which has the best slidability, is most suitable as the material for the restriction ring
36
.
(1-5) Since the inlet port
402
and the outlet port
403
of the through hole
40
are formed apart from each other, the refrigerant flows smoothly in the through hole
40
. Therefore, the low-temperature lubrication oil which flows together with the refrigerant in the through hole
40
flows satisfactorily so that the mechanical seal
35
or the shaft sealing means retained in the through hole
40
is cooled efficiently.
(1-6) Part of the lubrication oil that has flowed into the through hole
40
from the inlet port
402
located directly above the rotary shaft
13
travels along the mechanical seal
35
and cools down the mechanical seal
35
while moving downward. The lubrication oil flows out from the outlet port
403
located directly under the rotary shaft
13
. Because the inlet port
402
and the outlet port
403
are respectively arranged above and below the rotary shaft
13
, the lubrication oil that travels along the mechanical seal
35
drops due to its own weight. This port arrangement contributes to the nice flow of the lubrication oil in the through hole
40
.
(1-7) The refrigerant in the control pressure chamber
111
flows out of the through hole
40
through the clearance in the thrust bearing
42
, the clearance in the radial bearing
33
, and the restriction groove
37
. Therefore, the lubrication oil that flows together with the refrigerant, which moves to the through hole
40
from the control pressure chamber
111
, lubricates the thrust bearing
42
and the radial bearing
33
, thereby improving the reliability of the thrust bearing
42
and the radial bearing
33
. The clearance in the thrust bearing
42
and the clearance in the radial bearing
33
are part of the refrigerant passage that extends to the through hole
40
from the control pressure chamber
111
via the restriction groove
37
. This passage structure improves the reliability of the thrust bearing
42
and the radial bearing
33
.
(1-8) The suction passages
301
and
304
pass through the wall of the front housing member
11
that supports the mechanical seal
35
, and the inlet
101
of the suction passage
301
in the housing assembly
10
is provided in the outer surface of the front housing member
11
. The shorter the suction passage
301
extending to the through hole
40
from the external refrigerant circuit
26
is, the more the temperature rise of the lubrication oil in the path that extends from the external refrigerant circuit
26
to the through hole
40
through the suction passage
301
is suppressed. The structure that has the inlet
101
provided in the outer surface of the front housing member
11
is preferable, as it shortens the length of the suction passage
301
that extends to the through hole
40
from the passage
261
, which is the external suction pressure zone of the housing assembly
10
.
(1-9) The space in the vicinity of an outer end face
302
(see
FIG. 1
) of the supporting piece
30
is where there is part of the power transmission mechanism (e.g., an electromagnetic clutch) for transmitting power to the rotary shaft
13
from the external drive source. It is therefore difficult to provide the inlet
101
of the suction passage
301
in the outer end face
302
. The outer surface of the supporting piece
30
, particularly the portion of that outer surface which lies directly above the rotary shaft
13
, is suitable as the portion where the inlet
101
is provided.
A second embodiment shown in FIGS.
5
(
a
) and
5
(
b
) will be discussed below. Same reference symbols are used for those components which are the same as the corresponding components of the first embodiment.
A restriction groove
43
is formed in the outer surface
131
of the rotary shaft
13
between the radial bearing
33
and the flange
404
in the axial direction of the rotary shaft
13
. A restriction ring
44
of a synthetic resin is fitted about the rotary shaft
13
and in the through hole
40
. The length (thickness) of the restriction ring
44
is smaller than the length of the restriction groove
43
as a restriction passage. Both end portions of the restriction groove
43
are off an inner surface
441
of the restriction ring
44
. Part of the through hole
40
between the restriction ring
44
and the mechanical seal
35
communicates with the control pressure chamber
111
via the restriction groove
43
. The refrigerant in the control pressure chamber
111
flows to the through hole
40
via the restriction groove
43
. The restriction ring
44
and the restriction groove
43
constitute the pressure release means.
The second embodiment has the same advantages as the advantages (1-1) and (1-3) to (1-9) of the first embodiment. The outer surface
131
of the rotary shaft
13
is suitable as the portion where the restriction passage is to be formed.
A third embodiment shown in FIGS.
6
(
a
) and
6
(
b
) will be discussed below. Same reference symbols are used for those components which are the same as the corresponding components of the first embodiment.
A restriction ring
45
of a synthetic resin is fitted about the rotary shaft
13
and in the through hole
40
. The movement of the restriction ring
45
toward the mechanical seal
35
from the radial bearing
33
is restricted by a flange
132
formed on the outer surface
131
of the rotary shaft
13
. A restriction groove
46
is formed in an outer surface
451
of the restriction ring
45
in the axial direction of the rotary shaft
13
. The restriction groove
46
communicates with the through hole
40
between the mechanical seal
35
and the restriction ring
45
and with the control pressure chamber
111
. The through hole
40
between the mechanical seal
35
and the restriction ring
45
communicates with the control pressure chamber
111
via the restriction groove
46
as a restriction passage. The restriction ring
45
and the restriction groove
46
constitute the pressure release means.
The third embodiment has the same advantages as the advantages (1-1) and (1-3) to (1-9) of the first embodiment.
The restriction groove
46
is formed in the outer surface
451
of the restriction ring
45
. The outer surface
451
of the restriction ring
45
is where the groove can be formed easily. Therefore, the outer surface
451
of the restriction ring
45
is suitable as the portion where the restriction passage is to be formed.
A fourth embodiment shown in FIGS.
7
(
a
) and
7
(
b
) will be discussed below. Same reference symbols are used for those components which are the same as the corresponding components of the first embodiment.
A rubber restriction ring
47
has a U-shaped cross section and has a restriction hole
471
formed in the center of the bottom portion. The pressure on that side of the control pressure chamber
111
causes the restriction ring
47
to closely contact the outer surface
131
of the rotary shaft
13
and the inner surface
401
of the through hole
40
. The restriction hole
471
as a restriction passage and the restriction ring
47
constitute the pressure release means.
The fourth embodiment has the same advantages as the advantages (1-1) and (1-5) to (1-9) of the first embodiment.
Although the rubber restriction ring
47
is molded, the resilient deformation of the rubber permits a lower size precision than that in the case of the restriction ring of a synthetic resin. This makes the rubber restriction ring
47
easier to produce than the restriction ring of a synthetic resin.
A fifth embodiment shown in
FIG. 8
will be discussed below. Same reference symbols are used for those components which are the same as the corresponding components of the first embodiment.
An inlet passage
123
is formed in the rear housing member
12
. The inlet passage
123
communicates with the passage
261
. A through hole
204
is formed in the first plate
20
, the second and third plates
21
and
22
, and the fourth plate
23
to communicate with the inlet passage
123
. Suction passages
194
and
313
are formed in the vicinity of the topmost positions of the outer portion of the cylinder block
19
and the peripheral wall
311
of the chamber defining piece
31
. The suction passage
194
communicates with the through hole
204
, and the suction passages
194
and
313
communicate with each other at the junction of the chamber defining piece
31
and the cylinder block
19
. A suction passage
303
in the supporting piece
30
communicates with the suction passage
313
and the through hole
40
. The inlet passage
123
, the through hole
204
, and the suction passages
194
,
313
and
303
constitute a refrigerant passage upstream the through hole
40
. The suction passages
304
,
312
and
193
and the through hole
203
constitute a refrigerant passage downstream the through hole
40
. A restriction ring
36
A is formed of a rubber.
The fifth embodiment has the same advantages as the advantages (1-1), (1-2) and (1-5) to (1-9) of the first embodiment.
A sixth embodiment shown in
FIGS. 9 and 10
will be discussed below. Same reference symbols are used for those components which are the same as the corresponding components of the fifth embodiment.
As shown in
FIG. 10
, a first suction chamber
124
and a second suction chamber
125
are defined in the rear housing member
12
by partitions
41
,
411
and
412
. The second suction chamber
125
communicates only with a specific one suction port
201
A in a plurality of suction ports
201
. The first suction chamber
124
communicates with the other suction ports
201
than the suction port
201
A.
As shown in
FIG. 9
, the first suction chamber
124
is connected to the external refrigerant circuit
26
via an inlet passage
126
formed in the rear housing member
12
. The suction passage
194
communicates with the inlet passage
126
via the through hole
204
, and the suction passage
193
communicates with the second suction chamber
125
via the through hole
203
. The refrigerant that has passed the evaporator
29
flows into the first suction chamber
124
and the suction passage
194
via the inlet passage
126
. The refrigerant that has flowed into the suction passage
194
flows to the suction port
201
A via the suction passages
313
,
303
,
304
,
312
and
193
.
The sixth embodiment has the same advantages as the advantages of the fifth embodiment. Because the refrigerant flowing through the suction passages
194
,
313
,
303
,
304
,
312
and
193
is drawn into only one of a plurality of compression chambers
192
, the flow rate of the refrigerant in the suction passages
194
,
313
,
303
,
304
,
312
and
193
becomes lower than that in the fifth embodiment. It is therefore possible to make the diameters of the suction passages
194
,
313
,
303
,
304
,
312
and
193
smaller than those in the fifth embodiment. As a result, the peripheral wall
311
through which the suction passages
313
and
312
pass can be made thinner than that in the fifth embodiment, so that the compressor becomes lighter than the compressor of the fifth embodiment.
It should be apparent to those skilled in the art that the present invention may be embodied in many other specific forms without departing from the spirit or scope of the invention. Particularly, it should be understood that the invention may be embodied in the following forms.
(1) The restriction ring
36
may be formed of a metal.
(2) A lip seal may be used as the shaft sealing means.
(3) The supporting piece
30
may be formed integral with the chamber defining piece
31
.
(4) In each of the embodiments, the direction of the suction passage may be drastically changed before the inlet port
402
of the suction passage.
The rapid change in the passage direction before the inlet port
402
separates the lubrication oil from the refrigerant, thus increasing the amount of the lubrication oil that directly contacts the mechanical seal
35
or the surface of the rotary shaft
13
in the through hole
40
. In this case, the efficiency of cooling the mechanical seal
35
is improved.
Therefore, the present examples and embodiments are to be considered as illustrative and not restrictive and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.
Claims
- 1. A variable displacement compressor comprising:a housing assembly having a suction chamber, a discharge chamber, a control pressure chamber, and a cylinder block having a plurality of cylinder bores; a rotary shaft extending in said control pressure chamber and protruding outside from said housing assembly, said rotary shaft being rotatably supported by the housing assembly; a swash plate, supported on said rotary shaft in a tiltable manner and rotatable together with said rotary shaft and placed in said control pressure chamber; wherein an inclination angle of said swash plate is changed by adjusting a pressure in said control pressure chamber; pistons respectively retained in said cylinder bores and defining compression chambers in said cylinder bores, so that as said pistons reciprocate in the respective cylinder bores based on rotation of said swash plate, a refrigerant is drawn into said compression chambers from said suction chamber, said refrigerant is discharged from said compression chambers to the discharge chamber; seal means, provided between said housing assembly and said rotary shaft, for sealing inside said housing assembly; a retaining chamber retaining said seal means, wherein the retaining chamber is separated from said suction chamber and said control pressure chamber; a refrigerant passage extending from outside said housing assembly to said suction chamber through said retaining chamber, wherein the refrigerant passage supplies said refrigerant to said seal means; and a restricting member restricting said refrigerant from said control pressure chamber to said retaining chamber and releasing an internal pressure of said control pressure chamber.
- 2. The variable displacement compressor according to claim 1, wherein said restricting member includes a restriction ring fitted about said rotary shaft to connect said retaining chamber to said control pressure chamber through a restriction passage.
- 3. The variable displacement compressor according to claim 2, wherein said restriction passage is a restriction groove formed in an inner surface or outer surface of said restriction ring.
- 4. The variable displacement compressor according to claim 2, wherein said restriction passage is a restriction groove formed in an outer surface of said rotary shaft.
- 5. The variable displacement compressor according to claim 2, wherein said restriction ring is formed of a resin or rubber.
- 6. The variable displacement compressor according to claim 1, wherein the refrigerant passage includes a first passage section and a second passage section, the first passage section extending from the exterior of the compressor to the retaining chamber through the housing assembly, and the second passage section extending from the retaining chamber to the suction chamber through the housing assembly, wherein an inlet port connecting the first passage section to the retaining chamber is formed separately from an outlet port connecting the retaining chamber to the second passage section, and wherein the inlet port is located above the rotary shaft, and the outlet port is located below the rotary shaft.
- 7. The variable displacement compressor according to claim 1, further comprising a radial bearing supporting said rotary shaft, wherein the radial bearing is separated from said retaining chamber by said restriction ring, and said refrigerant in said control pressure chamber flows to said retaining chamber through said radial bearing and said restriction ring.
- 8. The variable displacement compressor according to claim 1, wherein the seal means is located outside the restricting member.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2001-213166 |
Jul 2001 |
JP |
|
US Referenced Citations (7)
Foreign Referenced Citations (5)
Number |
Date |
Country |
36 15 459 |
Nov 1986 |
DE |
0 283 963 |
Sep 1988 |
EP |
0 952 343 |
Oct 1999 |
EP |
0 980 973 |
Feb 2000 |
EP |
2001-003860 |
Jan 2001 |
JP |