1. Field of the Invention
This invention is related to a retail display unit for storing merchandise that should be cooled or heated. More particularly, this invention is related to a refrigeration and storage unit that can also function as a display on a counter or other location where it can be easily seen by prospective customers. This invention is also related to a display unit that can employ a thermoelectric or Peltier cooling unit. This device can also employ transparent sides that can employ edge lit lighting for advertising or other displays.
2. Description of the Prior Art
Retail merchandise that must be or should be cooled or chilled in an establishment, such as a grocery or convenience store, is normally placed in a conventional refrigeration unit. These typical refrigeration units are typically large units that may be open so that prospective customers can easily remove merchandise, or if necessary can have glass doors where items, such as frozen foods, must be kept at a lower temperature. These large units, are however, intended for storing a wide variety of competitive items. Representative examples of such refrigerated merchandisers are shown in U.S. Pat. No. 5,499,513 and U.S. Pat. No. 5,584,192. Such refrigeration units are normally intended for use in storing foods and beverages, and are normally not suitable for storing nonfood items. This lack of storage space is one factor preventing the effective retail distribution of items, which if refrigerated or heated, could offer improvements to the prospective purchaser.
There are situations in which a smaller cooler that can be dedicated to the storage and display of a single item or a single family of merchandise is desirable. For example, a small, dedicated cooler that could be mounted on a counter would provide a means for attracting the attention of a shopper or prospective purchaser. One such version of a merchandising cooler with a small footprint is suggested by US Patent Application Publication 2005/0109040 A1. This device employs a thermoelectric array for either heating or cooling an insulated container. One advantage of the thermoelectric array is its relatively small size. However, one apparent disadvantage of this device is the relatively small area of windows or doors that would allow inspection of the product or merchandise in the insulated container. Furthermore there is no suggestion of means for drawing a prospective purchaser's attention to the product. Of course, it would be possible to make the majority of the insulated container transparent, assuming that the loss of thermal efficiency would be compatible with the desired application. However, even such a totally transparent, insulated storage container would only make the product or merchandise visible. It would still rely primarily on the appearance of the product to draw the attention of the prospective purchaser.
Thermoelectric cooling elements are used for applications other than point of sale refrigeration units. For example, U.S. Pat. No. 6,769,260 discloses the use of a thermoelectric cooling element for storing cosmetics. A thermoelectric unit can also employed in a humidifier as disclosed in U.S. Pat. No. 5,007,242.
None of these devices disclose the same combination of efficient cooling in a small cooler suitable for point of sale retail use combined with the display characteristics exhibited by the instant invention. These characteristics are inherently incompatible, and increasing one compromises the performance of the other. Not only does the instant invention permit the merchandise to be easily displayed by increasing the viewable area, but it also uses decorative advertising displays that are part of the device itself. This invention employs an edge lit display that is part of one or more transparent panels that form the storage compartment in which merchandise is both stored and displayed. Edge lit signs such as that shown in U.S. Pat. No. 6,023,869 and U.S. Pat. No. 6,481,130 are know, but they are commonly employed as parts of signs and not as part of a storage and display unit in accordance with the instant invention.
A retail display and refrigeration apparatus according to this invention has a storage compartment formed in part by walls through which merchandise stored in the storage compartment is visible. Two side walls and a door on a third side define part of the storage compartment. Retail merchandise is visible through the two side walls and through the door. The apparatus also includes a cooling unit having a cold side and a hot side located on a side the retail display and refrigeration apparatus opposite from the door and between the two side walls. Air is circulated up and down in the storage compartment past the cold side and along the walls and the door. Air from outside the storage compartment is drawn along the side of the retail display and refrigeration apparatus opposite from the door past the hot side of the cooling unit and exhausted through vent opening on the exterior of the retail display and refrigeration apparatus.
According to another aspect of this invention a point of sale cooler for storing and displaying refrigerated retail merchandise has a refrigeration apparatus including a cooling unit and a fan for circulating air. A storage compartment is formed in part by transparent walls so that retail merchandise situated within the storage compartment is visible. The storage compartment has a height in excess of the storage compartment's width and depth so that retail merchandise can be stacked in multiple layers in the storage compartment. A deflector is situated to deflect cooled air upwardly from the bottom of the storage compartment so that cooled air is forced upwardly in the storage compartment so that cooled air may be circulated to the top and throughout the storage compartment.
From a slightly different perspective, device for storing items at a temperature different from ambient temperature has a heat exchange unit and a compartment formed at least one transparent wall. The transparent wall including a figure formed thereon. Light emitting diodes are located along one edge of the transparent wall. The transparent wall forms a light guide for light emitted by the light emitting diodes. The geometric figure is illuminated by the light emitted by the light emitting diodes to form an image visible on the transparent wall of the compartment, but the contents of the storage compartment are not obstructed.
The point of sale cooler according to this invention is primarily used to store and display retail merchandise. The cooler has a refrigeration device and a storage compartment cooled by the refrigeration apparatus. The storage compartment stores and displays merchandise The storage compartment communicates with the refrigeration device so that cool air may be circulated in the storage compartment. The storage compartment has an opening through which merchandise may be removed from the storage compartment. A rack is located in the storage compartment to support merchandise in the storage compartment. The rack includes pusher means for advancing merchandise toward the opening in the storage compartment. A door is mounted on the storage compartment. The door closes the opening in the storage compartment and when closed it reduces loss of cool air. The door includes a sealing surface extending around the opening when the door is closed. The door also has a pocket extending beyond opening to create additional storage space extending beyond the opening.
Still further, the retail refrigeration apparatus has a storage compartment in which merchandise can be stored for sale. Four walls surround the storage compartment. One of the walls includes a door, and a wall on the opposite end of the storage compartment from the door is a baffle forming an interior barrier of a cool air duct extending from adjacent a top of the storage compartment to adjacent a bottom of the storage compartment. A thermoelectric cooling unit is located on the opposite side of the cool air duct and includes a cold side sink extending into the cool air duct and a hot side sink on the opposite side of the thermoelectric cooling unit. The thermoelectric cooling unit includes a thermal electric chip between the cold side sink and the hot side sink. A hot air duct extends upwardly from a base below the storage compartment to vents located on top of the retail refrigeration apparatus. A deflector is located on the bottom of the storage compartment to deflect cool air exiting the cool air duct to flow along side walls of the storage compartment.
Although not limited to reliance upon Thermoelectric or TE modules for temperature control, these devices provide an effective method of pumping heat for use in this invention, and a brief discussion of these modules is appropriate prior to discussion of a first embodiment of this invention. Thermoelectric modules are the basis of efficient solid state heat pumps or heat exchangers for both heating and cooling. Thermoelectric modules are based on the Peltier effect, which recognizes that current passed through two dissimilar electrical conductors will cause heat to be either emitted or absorbed at the junction of the two conductors. A typical thermoelectric module consists of bismuth telluride semiconductor P/N doped pellets with pairs of P/N pellets electrically in series, but thermally in parallel. Thermoelectric modules of this type function as heat pumps and are especially suited for units of small size in which the temperature differential between the exterior and the refrigerated interior is on the order of 30-50° F. for example. These devices can be used for cooling or for heating depending upon the direction of current flow through the semiconductor junction. Thermoelectric modules can also be employed for power generation, although this application is not relevant to the instant invention. A discussion of thermoelectric modules and the Peltier Effect can be found in “Thermoelectric Materials: Principles, Structure, Properties, and Applications”, Encyclopedia of Materials: Science and Technology, © 2002 Elsevier Science Ltd., incorporated herein by reference.
The principle application of a thermoelectric module relevant to a first embodiment of this invention is its use for cooling the contents of a storage compartment. It should be understood that alternative embodiments in which heat is delivered to the contents of the storage compartment are also possible, and the differences between these two applications will be discussed after the point of sale cooler 2, comprising a first embodiment of this invention, has been described.
The cooler 2 shown in
Cooler 2 includes storage compartment 30 in which merchandise 4 is stored at a prescribed temperature less than ambient. The storage compartment has transparent side walls 44 and 46, as well as a transparent door 70 so that merchandise 4, stored in compartment 30 can be easily seen by a prospective purchaser. The height of the point of sale cooler 2 is greater than its width, and the height will normally be greater than its depth. Similarly the storage compartment 30 has a height that exceeds both its width and depth. The cooler 2 and the compartment 30 are relatively tall, relative to the counter space occupied by the cooler 2 so that more merchandise can be displayed for a given amount of counter space. Point of sale cooler apparatus 2 will therefore increase the amount of merchandise that can be stored, but at the same time it will not unduly limit the amount of counter space available for other products and merchandise. As will be explained subsequently in more detail, the shape of such a tall storage compartment can compromise the efficiency of the refrigeration unit. The transparency of the walls 44 and 46 will also compromise the insulating efficiency of the cooling apparatus. A point of sale cooling apparatus 2 in accordance with this invention can nevertheless provide adequate refrigeration and at the same time can employ display characteristics that are important for a point of sale display.
Although this cooling apparatus 2 is primarily intended for use as a retail display storage and refrigeration apparatus, it is not limited solely to retail applications. This apparatus can also be employed in other applications, such as for portable coolers, and the decorative and display characteristics, which will be subsequently explained in further detail, can render this device attractive for use as a portable or personal cooler or for similar uses.
The storage compartment 30 is located above a base 20 housing a cooling unit 12, which includes a refrigeration module 10, preferably in the form of a Thermoelectric cooling unit operating in accordance with the Peltier effect. By mounting the storage compartment 30 on top of the cooling unit 12, the merchandise 4 within the storage compartment 30 is more readily visible. However, this configuration requires that relatively heavier cold air must be pumped upwardly into the storage compartment 30 in order to maintain the desired temperature within the refrigerated storage compartment 30. A Thermoelectric cooling unit is preferred for use in this application for a number of reasons, such as the absence of moving parts reducing maintenance, and the absence of coolants that must be replenished. A typical refrigerating thermoelectric module consists of bismuth telluride semiconductor P/N doped pellets with pairs of P/N pellets electrically in series, but thermally in parallel. Thermoelectric modules of this type function as heat pumps and are especially suited for units of small size in which the temperature differential between the exterior and the refrigerated interior is on the order of 30-50° F. Other components of cooling unit 12 will be subsequently discussed in further detail. It should be understood, that while Thermoelectric modules are especially suited for use in small coolers of the type described herein, this invention is not limited to the use of Thermoelectric or solid state cooling units.
The storage compartment 30 in a first embodiment depicted herein has a generally rectangular horizontal cross section and a generally rectangular vertical cross section. A rear insulated vertical wall 32 is spaced from a front vertical wall or plate 40, which includes an opening 42. Two transparent side walls 44 and 46 extend between rear wall 32 and front wall 40. These transparent side walls 44 and 46 are preferably formed of a material such as an acrylic, which are suitable for use with geometric figures that can be edge lit by light emitting diodes in a manner that will be subsequently discussed in more detail. A door 70, which can be molded from a transparent material, is mounted over the opening 42 in front wall 40. Examples of a suitable transparent material include plastics, such a acrylics, polycarbonate, styrene derivatives, ABS as well as glass. Front wall 40 is fabricated from a sheet metal, and a gasket 72 can be mounted in a groove on door 70. A hinge 76 mounts the door 70 on the front wall 40, and a handle 78 on the door 70 can be used to open the door as it rotates about a vertical axis formed by the hinge 76. The opposite rear vertical wall 32 is fabricated from a rear sheet metal panel 35 to which a rear separation panel 34 can be attached with rear insulation 36 being sandwiched there between. The rear wall 32 can be completely insulated because a product display unit 38 can be mounted on the exterior of the rear sheet metal panel 35. This product display panel 38 includes a transparent cover, and samples of the retail merchandise 4 or containers, normally used for this merchandise, can be mounted within the product display panel 38 so that prospective customers can inspect the packaging for the product or merchandise 4. Normally the point of sale cooler will be mounted with the rear wall and this exterior product display panel facing the prospective customer. The front wall 40 and the door 70 would normally be positioned facing the rear of the counter on which the point of sale cooler is mounted, so that a salesperson could remove merchandise 4 from the storage compartment. Since the samples mounted in the exterior product display unit 38, would not be for sale, and need not even include the contents of the packaging, it is not necessary to refrigerate the exterior product display unit 38.
The transparent side walls 44 and 46 not only provide a means for prospective purchasers to view the refrigerated merchandise on display, but they also provide space for display of appropriate advertising, brands or decorative matter with can also draw a purchaser's attention to the merchandise on display. In a first embodiment, an illuminated edge lit display is formed on both side walls 44 and 46. As depicted herein the edge lit display is illustrated by geometric figures 90, which are formed by grooves cut or formed on interior faces 52 and 54 of transparent side walls 44 and 46. Here the geometric figures are demonstrated by a design, such as a star, and by appropriate TEXT, which of course would normally identify the product and merchandise being displayed. Each side wall 44, 46 also includes a notched ledge 48, 50 along the top of the respective wall. A linear array of discrete light sources, preferably in the form of a linear array discrete light emitting diodes 94 can be mounted along these mounting ledges 48, 50. These LED's can be mounted on a rigid conductive strip, and they can be connected to an appropriate source of electrical current (not shown). The transparent walls 44, 46 will function as light guides that will transmit light emitted by the LED's between interior and exterior wall faces. This light will strike the grooves forming the geometric figures 90, and light will be refracted so that the light will be visible when viewed from a direction transverse relative to the side walls 44 and 46. The manner of illuminating geometric figures is shown in more detail in U.S. patent application Ser. No. 11/448,187 filed on Jun. 7, 2006 entitled Edge Lit Sign with Illuminated Image, incorporated herein by reference. The transparent side walls 44 and 46 thus not only provide two of the walls forming the refrigerated storage compartment 30, but they allow prospective purchasers to inspect the merchandise displayed therein. They form a substrate for advertising, branding or decorative matter that can typically be seen at distances greater than those at which the actual merchandise would be clearly visible. The illuminated edge lit displays will therefore aid in attracting the attention of prospective purchasers. In an alternative configuration, transparent side walls could be formed by two parallel transparent panels, that are closely spaced, but with an air gap formed between the two transparent panels. The use of two side by side panels reduces the thickness of each panel and also facilitates fabrication of the edge lit panel. Typically, only one of these two parallel panels would be edge lit, but both edge lit figures on that panel and the contents of the storage compartment would still be visible through the twin transparent panels forming a sidewall. If desired both of the two panels can be edge lit providing two different colors for suitable effect.
The actual LED's 94 would be mounted behind the top cap 60 located at the top of the point of sale cooler 2. This top cap 60 would normally be opaque and would hide not only the linear array of LED's 94, but also any conventional electrical components for driving these LED's. The top wall of the storage compartment would be insulated by an insulation panel 62 held in an insulation tray 64 located below the top cap 60. A card display slot 61 can be located adjacent the rear of the top cap 60, so that promotional material can be placed on top of the point of sale cooler 2.
In the specific embodiment depicted herein the retail merchandise 4 is positioned on an open metal rack 80 located within the storage compartment 30. In this embodiment, the rack 80 has three layers, each formed by a pair of horizontal rails 84, so that individual items of merchandise or products can be positioned in three rows. Since the rack is open, the merchandise stored on the rack will be clearly visible. In the embodiment best seen in
The door 70, which closes opening 42, has a pocket 74 located on its interior. The stop members 86 on the rack 80 will be positioned within this pocket 74 when the door is closed, and as can be seen in
The small thermoelectric cooling unit 12 is mounted on a heat sink 19 to form the refrigeration apparatus mounted in the base 20. An upper fan 16 blows cold air from the thermoelectric cooling unit 12 upwardly into the storage compartment 30. A lower fan 18, located below the heat sink 19 blows hot air away from the cooling unit 12. The thermoelectric cooling unit 12 thus acts as a heat pump according to the Peltier effect to cool the contents of storage compartment 30. Forced convection of air is illustrated by the arrows shown in
As previously discussed the refrigeration apparatus 10 is located in the base 20, so that the storage compartment 30 and its contents will be more visible. The cooling unit 12 is mounted on a bottom panel 25 by means of a bottom top hat bracket 28 and two mounting “C” brackets 24, as shown in
The representative embodiment of the point of sale cooler 2 depicted herein is suitable for use with a wide variety of merchandise. Although it could be used with food, beverage and snack items, it is also suitable for use with new or improved versions of products that would not normally be refrigerated. Such products could include tobacco products, especially smokeless tobacco products, cosmetics and personal care products, pharmaceuticals, and products that would otherwise have a limited shelf life. A wide variety of products that might support a larger sales price if displayed in a refrigerated condition could employ the point of sale cooler 2 with only limited modifications. For instance the size and shape of the rack 80, the door pocket 74 or the opening 42 might need adjustment in order to facilitate products having a shape and size different from the merchandise 4 illustrated herein. These modifications would, however, not be difficult to make. Of course, the advertising figures 90 would need to be changed for different products, but that would only require substitution of side walls 44 and 46 having different images molded or otherwise formed therein. It would also be easy to substitute different LED's if, for example, the color of the illuminated image were to be different for different merchandise.
A second embodiment of this invention is depicted in
As shown in
The major components forming the point of sale cooler or retail display and refrigeration apparatus 102 are shown in the exploded view of
As seen in
Door 170 is hinged on front wall 140, and a gasket 172 is mounted on the door to seal any gap surrounding the door 170 when closed. Handle 178 permits the door 140 to be easily opened. Door 170 also has a pocket 174, best seen in
The thermoelectric cooling unit 112 is mounted within the rear wall 132 on the opposite side of the storage compartment 130 from door 170. A baffle 114 is located on the inside of the thermoelectric cooling unit 112, where it will form an interior wall of the storage compartment 130. The baffle 114 will also form a cool air duct as will be explained with reference to
Insulating foam panel 169 is mounted inside the container top 160 and insulating foam panel 166 is mounted on the top surface of base 120. In addition to the insulating function of each foam panel, the lower foam panel 166 also includes a V-shaped projection having upwardly projecting edges 167, which diverge toward the front wall 140. These edges 167 will serve to deflect cold air as will be described in more detail with reference to
The cutaway view of
Details of the thermoelectric cooling unit 112 are shown in
Although specially adapted for over the counter retail use, coolers of this type are not limited to use in conventional sales outlets, such as convenience, grocery or department stores. Coolers in accordance with this invention could be employed in restaurants, for product displays in conventions, in hotels and in numerous other businesses. These coolers would also include features that would not be incorporated in portable coolers for personal use. For example, edge lit displays could be employed, which would have a particular association with an individual user. For example, a sports or school mascot could be employed. Although normally powered from a wall outlet, battery or rechargeable units could also be provided for use in activities, such as outdoor parties or tailgating.
As previously discussed, the point of sale storage unit according to this invention need not be a cooler. A similar point of sale storage and display device could employ a heating element to elevate the temperature of the items displayed in the storage compartment. The combination of a heating device with the edge lit display on transparent sides of the storage compartment offers a similar combination of storage and display, as described with reference to the cooler 2 comprising a first embodiment of this invention. The principle difference is the types of items or merchandise to be stored and displayed. The use of a thermoelectric module as the heat pump or heat exchange device would mean that the differences between the two devices would not be great. As previously stated the relative direction of charge flow would be different. The heat sink would also be resized or replaced, depending upon the specific application. Furthermore, the convection within the storage compartment would be easier, because the heat would tend to rise.
It should be readily apparent then that numerous modifications would be apparent those of ordinary skill in the art, which would permit adaptation of a first and representative embodiment depicted herein to fit a specific use and to allow its use with different products. Therefore the scope of this invention is defined by the following claims and is not limited to a first embodiment depicted herein.
This application claims the benefit of the filing date of prior co-pending US Provisional Patent Application Ser. No 60/876,112 filed Dec. 10, 2006 entitled Refrigeration and Storage Unit Suited for Retail Display and U.S. Provisional Patent Application Ser. No. 60/937,723 filed Jun. 30, 2007 entitled Refrigeration and Storage Unit Suited for Retail Display.
Number | Date | Country | |
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60876112 | Dec 2006 | US | |
60937723 | Jun 2007 | US |