Retail merchandise tray with mounting, spacing, and locating

Information

  • Patent Grant
  • 11849864
  • Patent Number
    11,849,864
  • Date Filed
    Friday, December 2, 2022
    a year ago
  • Date Issued
    Tuesday, December 26, 2023
    11 months ago
Abstract
The retail merchandise tray has a load bearing member formed from a rail attached to a mounting plate. The mounting plate and rail form a downward opening notch for mounting to a tray support structure. The tray may have a locating flange that carries a locating pin that engages a tray support structure. The locating pin locates the tray along the tray support structure. The tray may have at least one divider assembly. The divider assembly includes outward extending offset projections that can prevent an adjacent tray from contacting the divider wall.
Description
FIELD OF THE INVENTION

This invention generally relates to retail merchandise displays and particularly retail merchandise displays that include pusher trays.


BACKGROUND OF THE INVENTION

Self-facing retail merchandise displays are generally known in the art. One such display is the pusher system. A conventional pusher system incorporates one or more pusher paddles or pusher bodies that ride along a respective elongated track. A spring is connected between the pusher body and a leading edge of the track. The spring acts to bias the pusher body forward along the track towards the leading edge thereof.


A user can retract the pusher body away from the leading edge of the track and position items of retail merchandise in a linear row on top of the track and between the leading edge of the track and the pusher body. The biasing force provided by the spring and exerted upon the pusher body serves to bias the linear row of retail merchandise forward to ultimately “front face” the merchandise.


That is, when a customer removes the leading most item of merchandise from the linear row of merchandise, the pusher body will be drawn forward by the spring to index the row of merchandise forward so that the next item of merchandise in the row is positioned proximate the leading edge of the track in an aesthetically pleasing manner. Such automatic front facing eliminates the necessity for retail store employees to manually face the merchandise, and thus ultimately reduces the cost of labor of the retailer.


The aforementioned pusher systems have been utilized in various retail display environments. One example is a retail shelf. Typically, a plurality of pusher bodies and their corresponding tracks are arranged in a side by side manner along the shelf. Each pusher body and its corresponding track are separated by dividers to maintain a plurality of generally straight rows of merchandise that run from the front to the back of the shelf. Such a familiar configuration can be found in many retail stores for selling hygiene items such as deodorant, as one example.


In another configuration, the pusher system may be embodied as a stand-alone pusher tray. These trays may include means for mounting the tray as a cantilevered extension from another structure, such as a tray support structure that may take the form, in some implementations, as a horizontal bar. Further, these trays may include side barriers (also referred to as dividers) which are adjustable so as to accommodate merchandise of differing widths. Examples of these trays may be readily seen at U.S. Pat. Nos. 9,254,049; 9,241,583; 8,720,702; 10,034,557; 10,251,494 as well as U.S. Pat. Appl. No. 62/964,476 filed Jan. 9, 2020, each of which is incorporated by reference herein in its entirety.


When the trays are mounted in the cantilevered orientation, a large torque can be applied to the mounting portions of the tray. As such, the mounting structure can have a large dimension parallel to the length of the tray. Unfortunately, this large dimension can make it difficult in tight spaces to mount the tray to the tray support structure (e.g. horizontal bar).


Further, load cells have been used in other retail environments to help determine when merchandise has been removed from a shelf. Unfortunately, when adjacent trays contact one another, the engagement can interfere with the analysis used to determine what product or how much product has been removed from a particular tray. Further yet, the position of the tray along a horizontally extending bar that supports multiple trays is important in the calculations to determine how much and which product was removed from which tray.


The invention relates to improvements in the above described pusher systems, more particularly, the above described pusher trays mounted in cantilevered fashion to a horizontal bar. These and other advantages of the invention, as well as additional inventive features, will be apparent from the description of the invention provided herein.


BRIEF SUMMARY OF THE INVENTION

New and improved retail merchandise trays and retail merchandise displays using retail merchandise trays are provided.


In an embodiment, a retail merchandise tray including a product support structure, a product support surface, a front stop and a pusher is provided. The product support structure extends along a first axis between a front end and a rear end. The product support structure includes first and second spaced apart load bearing members. The load bearing members being spaced apart along a second axis perpendicular to the first axis, each of the first and second load bearing members includes a rail and a mounting plate. The rail extends longitudinally generally parallel to the first axis between a first end and a second end. The first end is closer to the front end than the second end. The second end is closer to the rear end than the first end. The rail has opposed inner and outer sides. The rail includes a downward depending abutment that is offset from the second end along the first axis towards the first end. The downward depending abutment faces the second end (e.g. rearward). The mounting plate attaches to the rail proximate the second end. The mounting plate extends along the second axis outward beyond the outer side and inward beyond the inner side of the rail. The mounting plate i spaced apart from the downward depending abutment along the first axis forming a downward opening notch therebetween. The product support surface is supported by the load bearing members. The front stop is operably supported by the pair of load bearing members proximate the front end. The pusher is mounted to the product support structure and movable along the first axis towards and away from the front stop.


In one example, for each of the first and second load bearing members: the mounting plate includes a slot formed therein; and a portion of the rail extends into the slot.


In one example, for each of the first and second load bearing members, the mounting plate is welded to the rail.


In one example, for each of the first and second load bearing members: the mounting plate defines a front face that faces the front end and a rear face that is opposed to the front face that faces away from the front end; the slot is formed by an aperture that extends entirely through the mounting plate and through the front and rear faces; and the rail being welded to the mounting plate by a weld formed in at least the rear face of the mounting plate.


In one example, for each of the first and second load bearing members, the rail extends no farther rearward than the rear face of the mounting plate.


In one example, the mounting plate has a first thickness measured generally parallel to the first axis that is greater than a second thickness of the rail measured generally parallel to the second axis.


In one example, the first thickness is greater than the second thickness.


In one example, the first thickness is less than 0.25 inches and more preferably less than 0.125 inches.


In one example, the second thickness is less than 0.25 inches, more preferably less than 0.125 inches, and more preferably, less than 0.100 inches.


In one example, the first thickness is at least 25% greater than the second thickness and preferably at least 30% greater.


In one example, the downward depending abutment extends downward farther than the mounting plate.


In one example, the tray further includes a locating flange extending downward below the product support surface. The locating flange is spaced forward of the mounting plate along the first axis. A locating pin extends rearward of the locating flange and into axial overlap with the downward opening notch along the first axis.


In one example, the locating flange extends downward farther than the downward depending abutment of each of the first and second rails.


In one example, the locating flange is formed as part of a removable baffle plate that is removably attachable to the product support structure. The removable baffle plate has a longitudinally extending member extending along the first axis and that is positioned below the product support surface.


In one example, the longitudinally extending member extends along the first axis at least 50% the length of the first and second load bearing members and extends along the second axis at least 80% of the spacing between the first and second load bearing members.


In one example, less than 10% of the cross-sectional area of the longitudinally extending member is perforate.


In one example, the longitudinally extending member and the locating flange are formed as a continuous one-piece construction.


In one example, the locating pin is carried by the locating flange.


In one example, the locating flange includes a pin receiving aperture formed therein, the locating pin extending through the pin receiving aperture.


In one example, the tray further includes a first divider assembly. The divider assembly has a divider wall and a pair of wire supports. The wire supports operably attach the divider assembly to the product support structure. The divider wall has an inner side facing the product support structure and an opposed outer side facing away from the product support structure and the inner side. The divider assembly includes an offset projection projecting outward along the second axis from the outer side.


In one example, the divider wall has an aperture extending through the outer side. The offset projection is mounted to the divider wall by having a mounting post pressed into the aperture.


In another example a retail merchandise tray comprising a product support, a product support surface, a locating flange, a locating pin, a front stop and a pusher is provided. The product support structure extends along a first axis between a front end and a rear end. The product support structure includes first and second load bearing members that are spaced apart about a second axis perpendicular to the first axis. Each of the first and second load bearing members includes a downward opening notch. The product support surface is supported by, which may include being provided by, the load bearing members. The locating flange extends downward below the product support surface. The locating flange is spaced forward of the downward opening notch along the first axis. The locating pin extends rearward of the locating flange and into axial overlap with the downward opening notch along the first axis. The front stop is operably supported by the pair of load bearing members proximate the front end. The pusher is mounted to the product support structure and movable along the first axis towards and away from the front stop.


In one embodiment, the locating flange extends downward farther than the portions of the first and second rail that define the downward opening notch of each of the first and second rails.


In one embodiment, the locating flange is formed as part of a removable baffle plate that is removably attachable to the product support structure. The removable baffle plate has a longitudinally extending member extending along the first axis and being positioned below the product support surface. Other embodiments do not require the baffle plate to be removable.


In one embodiment, the longitudinally extending member extends along the first axis at least 50% the length of the first and second load bearing members and extends along the second axis at least 80% of the spacing between the first and second load bearing members.


In one embodiment, less than 5% of the cross-sectional area of the longitudinally extending member is perforate.


In one embodiment, the longitudinally extending member and the locating flange are formed as a continuous one-piece construction.


In one embodiment, the locating pin is carried by the locating flange.


In one embodiment, the locating flange includes a pin receiving aperture formed therein, the locating pin extending through the pin receiving aperture.


In another embodiment, a retail merchandise includes a product support structure and a first divider assembly. The product support structure extends along a first axis between a front end and a rear end. The first divider assembly has a divider wall and a pair of wire supports. The wire supports operably attach the divider assembly to the product support structure. The divider wall has an inner side facing the product support structure and an opposed outer side facing away from the product support structure and the inner side. The divider assembly includes an offset projection projecting outward along the second axis from the outer side.


In one embodiment, the offset projection is mounted to the divider wall by having a mounting post pressed into an aperture extending through the outer side of the divider wall.


Other aspects, objectives and advantages of the invention will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings.





BRIEF DESCRIPTION OF THE DRAWINGS

The accompanying drawings incorporated in and forming a part of the specification illustrate several aspects of the present invention and, together with the description, serve to explain the principles of the invention. In the drawings:



FIG. 1 is a partial perspective view of a retail merchandise display including a retail merchandise tray mounted to a tray support structure;



FIG. 2 is an illustration of the tray and tray support structure of FIG. 1 with the tray having the divider assemblies spaced apart to allow for supporting wider product;



FIG. 3 is a partial exploded view of the tray of FIG. 1 illustrating the tray support structure, a load bearing member, a baffle plate and a locating pin;



FIG. 4 is a side view and partial cross-sectional illustration of a load bearing member of a tray of FIG. 1;



FIG. 5 is a side exploded view of the load bearing member of FIG. 4;



FIGS. 6 and 7 are perspective exploded illustrations of the load bearing member of FIG. 4;



FIG. 8 is a top view of the load bearing member of FIG. 4;



FIG. 9 is a bottom cross-sectional illustration of the load bearing member of FIG. 4;



FIG. 10 is a bottom perspective and partially exploded illustration of the retail merchandise tray of FIG. 1;



FIG. 11 is a cross-sectional illustration of the tray mounted to a tray support structure, with a locating pin removed;



FIG. 12 is a cross-sectional illustration of the tray mounted to a tray support structure, with the locating pin inserted into the tray support structure;



FIG. 13 is a partial cross-sectional illustration of the tray of FIG. 1;



FIG. 14 is a perspective view of a divider assembly of the tray of FIG. 1;



FIGS. 15 and 16 are exploded illustrations of the divider assembly of the tray of FIG. 1; and



FIG. 17 is a retail merchandise display similar to FIG. 1 including a plurality of trays mounted to the tray support structure.





While the invention will be described in connection with certain preferred embodiments, there is no intent to limit it to those embodiments. On the contrary, the intent is to cover all alternatives, modifications and equivalents as included within the spirit and scope of the invention as defined by the appended claims.


DETAILED DESCRIPTION OF THE INVENTION

Turning now the drawings, FIGS. 1-5 illustrate an embodiment of a retail merchandise tray 100 used in a retail merchandise display for displaying retail merchandise. The retail merchandise tray can take many forms such as those illustrated in U.S. Pat. No. 10,034,557 or 10,251,494 and/or U.S. Pat. Appl. No. 62/964,476 filed Jan. 9, 2020. The retail merchandise tray 100 is configured mount to a tray support structure 103 that provides for limited space for mounting structure of the retail merchandise tray 100. Tray support structure may be mounted to a wall or a gondola wall within a retail environment.


With reference to FIGS. 1 and 2, the same illustrate a tray 100 a product support structure (also referred to as a merchandise support frame) 101 that provides a product support surface that vertically supports retail merchandise thereon. In this example, the product support structure 101 has a pair of load bearing members 102 that are laterally spaced apart along axis 165. Load bearing members 102 are identical so a description of one applies equally well to the other. A front stop 104 is connected to the load bearing members at a first end 114 of tray 100. Front stop 104 may include additional integrated or attached structures such as price channel extrusions, faceplates, etc.


With reference to FIG. 2, the product support structure 101 includes, in this embodiment, a wire support frame 110 that is removably to the load bearing members adjacent a second end 116 of tray 100. This wire support frame 110 is also removably attached to front stop 104 adjacent first end 114. Put differently, wire support frame 110 has opposed first and second ends which are adjacent first and second ends 114, 116 of tray 100, respectively.


The first end of wire support frame 110 is removably attached to front stop 104, while the second end is removably attached to load bearing members 102. As used herein, “removably attached” means an attachment which may be readily undone in a non-destructive manner and subsequently repeated in the same manner. Within this meaning “removably attached” does not include welds, comolding, or other permanent forms of attachment which require component destruction or damage to undo.


While the product support structure 101 is illustrated as including the pair of load bearing members 102 and wire support frame 110, other product support structures such as one-piece metal structures, one-piece plastic structures as well as other combinations of metal and plastic structures are contemplated. The product support structure 101 need only be configured to support the merchandise and allow for self facing thereof.


A pusher 106 is mounted to the product support structure 101 and is movable in directions 120, 122 along axis 164 (see FIG. 2). Pusher 106 is operable to bias a row or rows of retail merchandise situated on top of the product support surface of the product support structure from second end 116 of tray 100 toward first end 114 of tray 100. Pusher 106 is biased under the force of a coil spring 180 or other biasing element.


A pair of movable divider assemblies 108 are positioned on either side of tray 100. Divider assemblies 108 are movable in directions 124, 126 along axis 165 (see FIG. 2) to modify a width or distance between the divider assemblies 108. This lateral adjustment allows for the accommodating retail merchandise of differing widths. Divider assemblies 108 employ a removable attachment between their divider walls and wire supports as well as between the divider assemblies 108 and the rest of the product support structure 101.


As may also be seen in FIGS. 1-3, each load bearing member 102 includes a downward opening notch 118 sized to receive a retail merchandise bar of the type typically found in refrigerated cases or other retail merchandise displays. This allows for a cantilevered mounting of tray 100 to tray support structure 103.


The two divider assemblies 108 shown are identical. As such, a description of one applies equally well to the other. It should also be noted that although two dividers assemblies 108 are shown, only a single divider assembly 108 may be employed in some alternate configurations, while in other alternate configurations, the divider assemblies 108 may be entirely omitted.


Divider assembly 108 includes a divider wall 132 and a pair of wire supports 134 which are removably attached to divider wall 132 (see FIG. 2).


In some embodiments, the pusher 106 may be mounted to the divider assembly 108 (not shown in this embodiment).


With principle reference to FIG. 2, wire support structure 110 includes at least one lateral member 154 and a plurality of longitudinal members 156 extending generally perpendicular to lateral member 154. As its name implies, wire support structure 110 is formed of metal wire, with longitudinal members 156 welded to lateral member 154. Fewer or greater longitudinal members 156 and lateral members 154 may be employed depending on the overall width and length of tray 100.


In this example, the tops of the longitudinal members 156 provides the product support surface. Portions of the load bearing members 102 may be vertically aligned with the tops of the longitudinal members 156 to also provide portions of the product support surface.


Spacers 112 extend transversely between load bearing members 102. Spacers 112 attach to load bearing members 102 via fasteners such as those shown (see FIG. 2), or any other mechanical expedient. This view illustrates wire supports 134 extending through the spacers 112.


In the illustrated example, the front stop 104 is operably mounted to be maintained in an upright orientation. However, other embodiments, may mount the front stop to allow for pivoting between an upright orientation and a reclined orientation. In the upright orientation, the front stop 104 inhibits removal of merchandise from the tray 100. In the reclined orientation, when so constructed, merchandise may be more easily loaded into the tray 100 from the first end 114 of tray 100.



FIGS. 4-9 illustrate one of the load bearing members 102. The load bearing members 102 include a rail 140 that extends longitudinally parallel to the first axis 164 of the tray 100 between the first and second ends 142, 144.


The rail 140 has inner and outer opposed sides. When assembled, the inner side faces the opposed load bearing member and the outer side faces outward toward the adjacent divider wall. The rail 140 provides a downward depending abutment 146 that faces the second end 144 and the rear end of the tray 100, when assembled. The downward depending abutment 146 is proximate to, but spaced away from the second end 144 of the rail 140.


A mounting plate 148 is attached to the rail 140 proximate the second end 144. The mounting plate 148 extends outward beyond the outer side and inward beyond the inner side of the rail 140 (see FIGS. 8 and 9) along the second axis 165. The mounting plate 148 is spaced apart from the downward depending abutment 146 a distance D1 along the first axis 164 forming the downward opening notch 118 between a front face 150 of the mounting plate 148 and the downward depending abutment 146.


The front face 150 of the mounting plate 148 has a tapered lead in surface 152 that allows for easier mounting of the load bearing member 102 and, as such, the tray 100 to tray support structure 103. The tapered surface, tapers rearward when moving downward to make the mouth of the downward opening notch 118 larger than the rest of the notch 118.


With reference to FIGS. 4-7, the mounting plate 148 includes a slot 154 that is in the form of an aperture that extends entirely through the mounting plate 148. The slot 154 that receives a connection portion 156 of rail 140. The connection portion 156 extends rearward of a further rear facing abutment 158 that abuts the front face 150 when the two pieces are assembled. The abutment 158 properly axially locates the mounting plate 148 along first axis 164.


In one implementation, the connection portion 156 of rail 140 has a length L1 (FIG. 4) parallel to axis 164 that is shorter than or equal to the thickness T1 of the mounting plate 148. As such, in this implementation, the connection portion 156 extends no farther rearward than rear face 160.


In a preferred embodiment, the mounting plate 148 is permanently attached to rail 140. More preferably, this attachment is provided by a weld. Further, this weld is preferably formed, at least, in the rear face 160 of the mounting plate 148. In some embodiments, the front face 150 is welded to the rail 140 as well.


The mounting plate 148 has a thickness T1 and the rail 140 has a thickness T2. Preferably, thickness T1 is greater than thickness T2. In some embodiments, the rail 140 and mounting plate 148 are formed from plate metal. In some embodiments, thicknesses T1 and T2 are less than 0.25 inches, more preferably less than 0.125 inches. In one implementation, thickness T2 is less than 0.100 inches. In one implementation, thickness T1 is 0.120 inches (plus or minus 5%) and thickness T2 is 0.089 inches (plus or minus 5%).


In one embodiment, thickness T1 is at least 25% greater than thickness T2 and preferably at least 30% greater than thickness T2.


The applicant had contemplated bending an end of the rail 140 to provide the mounting features provided by mounting plate 140. However, it was contemplated that such bending would not have proper consistency when mass producing these load bearing members 102. Further, it was contemplated that this would only allow a portion of the load bearing member to extend to one side of the rail 140 (e.g. it could only be bent outward or inward).


With reference to FIG. 4, the downward depending abutment 146 extends downward, e.g. perpendicular to axis 164, farther than the mounting plate 148.


With reference to FIG. 10, the tray 100 includes a baffle plate 170 that is positioned below the product support surface of the product support structure 101. In this example, the baffle plate 170 is located between the load bearing members 102 and particularly, the rails 140 thereof, but below the wire support frame 110.


The baffle plate 170 attaches to spacers 112 by clips 172. The clips 172 have a pair of flexible legs 174 that snap around front and rear sides of spacers 112 to releasably secure the baffle plate 170 thereto. The flexible legs 174 extend through apertures 176 in a longitudinally extending member 175 of the baffle plate 170. The legs 174 extend from an enlarged body portion 178 that presses against a bottom side of the longitudinally extending member 175 to secure the baffle plate 170 to the remainder of the tray 100.


The baffle plate 170 includes a downward extending locating flange 180. The locating flange 180 carries a locating pin 182. The locating pin 182 cooperates with apertures 184 in the tray support structure 103 (see FIG. 1) to properly locate the tray 100 along the tray support structure 103, e.g. along axis 165. In this example, the locating pin 182 is carried in a pin receiving aperture 186 provided by locating flange 180.


In alternative embodiments, the locating pin 182 could be unitarily formed with the locating flange 180, such as a molded rearward extending projection.


In this embodiment, the longitudinally extending member 175 and the locating flange 180 are formed as a one-piece component, such as from a single piece of metal or plastic.


In a preferred embodiment, the longitudinally extending member 175 extends along the first axis 164 at least 50% of the length of the rails 140 and more preferably at least 70%. Further, the longitudinally extending member 175 extends along the second axis 165 between the first and second rails 140 at least 80% of the spacing between the first and second rails 140.


Further, as the longitudinally extending member 175 may also be used as baffle, it is preferred that less than 10% of the longitudinally extending member 175 is imperforate. It is noted that the enlarged body portion 178 of the clips covers apertures 176. As such, these apertures do not count towards any perforate portion of the longitudinally extending member 175.


As illustrated in FIGS. 11-12, the locating flange 180 is located forward of the mounting plate 148 and extends downward farther than the downward depending abutment 146. Further, the locating flange 180 is located forward of the downward opening notch 118 as well as well as axially aligned with or forward of the downward depending abutment 146.


With reference to FIGS. 1, 3, 13 and 14, the divider walls 132 of the divider assemblies include offset projections 190 extending from an outer side 192 thereof along the second axis 165. In this embodiment, the offset projections 190 are formed from removable push pins that include a flexible mounting post 196 that are inserted into apertures 194 formed into the divider walls 132. The flexible mounting post 196 is formed from a plurality of leg portions extending from an enlarged head portion 198. The head portion 198 is larger than the diameter of apertures 194.


The offset projections 190 maintain appropriate spacing between multiple trays 100 when more than one tray 100 is mounted to the tray support structure 103.



FIG. 17 illustrates a retail merchandise display 200 that includes a plurality of the trays 100. The offset projections 190, again, help maintain appropriate spacing of the trays 100. This can be particularly useful in systems that use load cells for mounting the trays for automated analysis of when product is removed from the retail merchandise display 200. More particularly, the offset projections 190 prevent undesirable friction or engagement between adjacent trays 100 which could adversely affect the analysis of what product is removed from the retail merchandise display 200.


The locating flange 180 and locating pin 182 also assist in proper location of the tray 100 along the tray support structure 103. This proper location also assists in the correct analysis, e.g. load sensing, that may be used to determine when/which product is removed from which tray 100.


All references, including publications, patent applications, and patents cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.


The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) is to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.


Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.

Claims
  • 1. A retail merchandise tray comprising: a product support structure extending along a first axis between a front end and a rear end including: first and second load bearing members being spaced apart about a second axis perpendicular to the first axis, each of the first and second load bearing members including: a rail extending longitudinally generally parallel to the first axis between a first end and a second end, the first end being closer to the front end than the second end, the second end being closer to the rear end than the first end, the rail having opposed inner and outer sides, the rail including a downward depending abutment that is offset from the second end along the first axis towards the first end, the downward depending abutment facing the second end;a mounting plate attached to the rail proximate the second end, the mounting plate extending along the second axis outward beyond the outer side and inward beyond the inner side of the rail, the mounting plate being spaced apart from the downward depending abutment along the first axis forming a downward opening notch therebetween;a product support surface supported by the load bearing members; anda pusher mounted to the product support structure and movable along the first axis.
  • 2. The retail merchandise tray of claim 1, wherein for each of the first and second load bearing members: the mounting plate includes a slot formed therein; anda portion of the rail extends into the slot.
  • 3. The retail merchandise tray of claim 2, wherein for each of the first and second load bearing members: the mounting plate defines a front face that faces the front end and a rear face that is opposed to the front face that faces away from the front end;the slot is formed by an aperture that extends entirely through the mounting plate and through the front and rear faces; andthe rail being welded to the mounting plate by a weld formed in at least the rear face of the mounting plate.
  • 4. The retail merchandise tray of claim 3, wherein for each of the first and second load bearing members, the rail extends no farther rearward than the rear face of the mounting plate.
  • 5. The retail merchandise tray of claim 1, wherein for each of the first and second load bearing members, the mounting plate is welded to the rail.
  • 6. The retail merchandise tray of claim 1, wherein the mounting plate has a first thickness measured generally parallel to the first axis that is greater than a second thickness of the rail measured generally parallel to the second axis.
  • 7. The retail merchandise tray of claim 6, wherein the first thickness is greater than the second thickness.
  • 8. The retail merchandise tray of claim 6, wherein the first thickness is less than 0.25 inches.
  • 9. The retail merchandise tray of claim 6, wherein the second thickness is less than 0.25 inches.
  • 10. The retail merchandise tray of claim 6, wherein the first thickness is at least 25% greater than the second thickness.
  • 11. The retail merchandise tray of claim 1, wherein the downward depending abutment extends downward farther than the mounting plate.
  • 12. The retail merchandise tray of claim 1, further comprising: a locating flange extending downward below the product support surface, the locating flange being spaced forward of the mounting plate along the first axis; anda locating pin extending rearward of the locating flange and into axial overlap with the downward opening notch along the first axis.
  • 13. The retail merchandise tray of claim 12, wherein the locating flange extends downward farther than the downward depending abutment of each of the first and second rails.
  • 14. The retail merchandise tray of claim 12, wherein the locating flange is formed as part of a removable baffle plate that is removably attachable to the product support structure, the removable baffle plate having a longitudinally extending member extending along the first axis and being positioned below the product support surface.
  • 15. The retail merchandise tray of claim 14, wherein the longitudinally extending member extends along the first axis at least 50% the length of the first and second load bearing members and extends along the second axis at least 80% of the spacing between the first and second load bearing members.
  • 16. The retail merchandise tray of claim 14, wherein less than 10% of the cross-sectional area of the longitudinally extending member is perforate.
  • 17. The retail merchandise tray of claim 14, wherein the longitudinally extending member and the locating flange are formed as a continuous one-piece construction.
  • 18. The retail merchandise tray of claim 12, wherein the locating pin is carried by the locating flange.
  • 19. The retail merchandise tray of claim 18, wherein the locating flange includes a pin receiving aperture formed therein, the locating pin extending through the pin receiving aperture.
  • 20. The retail merchandise tray of claim 1, further comprising a first divider assembly having a divider wall and a pair of wire supports, the wire supports operably attaching the divider assembly to the product support structure, the divider wall having an inner side facing the product support structure and an opposed outer side facing away from the product support structure and the inner side, the divider wall having apertures extending through the outer side, the divider assembly including an offset projection projecting outward along the second axis from the outer side.
  • 21. The retail merchandise tray of claim 20, wherein the offset projection is mounted to the divider wall by having a mounting post pressed into one of the apertures.
  • 22. A retail merchandise tray comprising: a product support structure extending along a first axis between a front end and a rear end including: first and second load bearing members being spaced apart about a second axis perpendicular to the first axis, each of the first and second load bearing members including a downward opening notch;a product support surface supported by the load bearing members;a locating flange extending downward below the product support surface, the locating flange being spaced forward of the downward opening notch along the first axis; anda locating pin extending rearward of the locating flange and into axial overlap with the downward opening notch along the first axis; anda pusher mounted to the product support structure and movable along the first axis.
  • 23. The retail merchandise tray of claim 22, wherein the locating flange extends downward farther a portion of the first load bearing member that defines the downward opening notch thereof, and the locating flange extends downward farther than a portion of the second load bearing member that defines the downward opening notch thereof.
  • 24. The retail merchandise tray of claim 22, wherein the locating flange is formed as part of a removable baffle plate that is removably attachable to the product support structure, the removable baffle plate having a longitudinally extending member extending along the first axis and being positioned below the product support surface.
  • 25. The retail merchandise tray of claim 24, wherein the longitudinally extending member extends along the first axis at least 50% the length of the first and second load bearing members and extends along the second axis at least 80% of the spacing between the first and second load bearing members.
  • 26. The retail merchandise tray of claim 24, wherein less than 5% of the cross-sectional area of the longitudinally extending member is perforate.
  • 27. The retail merchandise tray of claim 24, wherein the longitudinally extending member and the locating flange are formed as a continuous one-piece construction.
  • 28. The retail merchandise tray of claim 22, wherein the locating pin is carried by the locating flange.
  • 29. The retail merchandise tray of claim 28, wherein the locating flange includes a pin receiving aperture formed therein, the locating pin extending through the pin receiving aperture.
  • 30. A retail merchandise tray comprising: a product support structure extending along a first axis between a front end and a rear end including: first and second load bearing members being spaced apart about a second axis perpendicular to the first axis, each of the first and second load bearing members including: a rail extending longitudinally generally parallel to the first axis between a first end and a second end, the first end being closer to the front end than the second end, the second end being closer to the rear end than the first end, the rail having opposed inner and outer sides, the rail including a downward depending abutment that is offset from the second end along the first axis towards the first end, the downward depending abutment facing the second end;a mounting plate attached to the rail proximate the second end, the mounting plate extending along the second axis outward beyond the outer side and inward beyond the inner side of the rail, the mounting plate being spaced apart from the downward depending abutment along the first axis forming a downward opening notch therebetween, the mounting plate including a slot formed therein, a portion of the rail extending into the slot; anda product support surface supported by the load bearing members.
CROSS-REFERENCE TO RELATED PATENT APPLICATIONS

This patent application is a continuation of U.S. patent application Ser. No. 17/381,339, filed Jul. 21, 2021, which is now pending, which claims the benefit of U.S. Provisional Patent Application No. 63/061,539, filed Aug. 5, 2020, the entire teachings and disclosure each of which are incorporated herein by reference thereto.

US Referenced Citations (177)
Number Name Date Kind
2522896 Milton et al. Sep 1950 A
3357597 Groff Dec 1967 A
4457512 Stevenson Jul 1984 A
4730741 Jackle, III et al. Mar 1988 A
4865205 Thorneburg et al. Sep 1989 A
4887737 Adenau Dec 1989 A
4907707 Crum Mar 1990 A
5009334 Bodkins Apr 1991 A
5012936 Crum May 1991 A
5069349 Wear et al. Dec 1991 A
5088607 Risafi et al. Feb 1992 A
5097968 Gregory Mar 1992 A
5133463 Meri Jul 1992 A
5205524 Cohen Apr 1993 A
5240125 Kunz Aug 1993 A
5295592 Thorne Mar 1994 A
5366099 Schmid Nov 1994 A
5390802 Pappagallo et al. Feb 1995 A
5425461 Larson Jun 1995 A
5441161 Merl Aug 1995 A
5456435 Sweeney Oct 1995 A
5458248 Alain Oct 1995 A
5484068 Huang Jan 1996 A
5634564 Spamer et al. Jun 1997 A
5665304 Heinen Sep 1997 A
5673801 Markson Oct 1997 A
5855283 Johnson Jan 1999 A
5865324 Jay et al. Feb 1999 A
5992648 Saunders Nov 1999 A
6003685 Malin Dec 1999 A
6047647 Laraia, Jr. Apr 2000 A
6082558 Battaglia Jul 2000 A
6142317 Meri Nov 2000 A
6164462 Mumford Dec 2000 A
6179136 Kluge et al. Jan 2001 B1
D453273 Goodman et al. Feb 2002 S
6364136 Weshler et al. Apr 2002 B1
6378727 Dupuis et al. Apr 2002 B1
6719152 Nagel et al. Apr 2004 B1
6745906 Nagel Jun 2004 B1
6767234 Rosa Jul 2004 B1
6866155 Nagel Mar 2005 B2
6866156 Nagel et al. Mar 2005 B2
6866700 Amann Mar 2005 B2
6889855 Nagel May 2005 B2
6923330 Nagel Aug 2005 B1
6955268 Waldron Oct 2005 B2
7032761 Nagel Apr 2006 B2
7419062 Mason Sep 2008 B2
7424957 Luberto Sep 2008 B1
7458473 Mason Dec 2008 B1
7665618 Jay Feb 2010 B2
7681744 Johnson Mar 2010 B2
7690519 Kahl et al. Apr 2010 B2
7850015 Mason Dec 2010 B1
7850075 Rosemore et al. Dec 2010 B1
7854334 Nagel et al. Dec 2010 B2
7857148 Roeske Dec 2010 B2
7882964 Battaglia Feb 2011 B2
7918353 Luberto Apr 2011 B1
7931156 Hardy Apr 2011 B2
8210365 Van Wyk Jul 2012 B2
8210367 Nagel et al. Jul 2012 B2
8317038 Luberto et al. Nov 2012 B2
8397922 Kahl et al. Mar 2013 B2
8448792 Gelardi et al. May 2013 B2
8453851 Ciesick Jun 2013 B2
8485391 Vlastakis et al. Jul 2013 B2
8622227 Bird et al. Jan 2014 B2
8646621 Zacherle et al. Feb 2014 B2
8657126 Loftin et al. Feb 2014 B1
8720702 Nagel May 2014 B2
8727179 Colelli et al. May 2014 B2
8893901 Nagel Nov 2014 B2
8893902 Dotson et al. Nov 2014 B2
9016484 Kologe Apr 2015 B2
9138075 Hardy et al. Sep 2015 B2
9241583 Nagel Jan 2016 B2
9254049 Nagel Feb 2016 B2
9357856 Szpak Jun 2016 B2
9629479 Sosso Apr 2017 B2
9629480 Ewing Apr 2017 B2
9713394 Bruegmann Jul 2017 B1
9770122 Gonzalez Sep 2017 B2
9801466 Hardy Oct 2017 B2
9986852 Chenoweth et al. Jun 2018 B2
10034557 Nagel Jul 2018 B1
10251494 Nagel Apr 2019 B1
10470587 Nagel Nov 2019 B2
10492627 Nagel Dec 2019 B2
10617228 Nagel Apr 2020 B2
10694869 Nagel Jun 2020 B2
10709263 Nagel Jul 2020 B2
10786094 Bruegmann Sep 2020 B2
10842294 Nagel Nov 2020 B2
10912398 Wills Feb 2021 B2
10952547 Nagel Mar 2021 B2
10952548 Pollpeter Mar 2021 B2
11350768 Nagel Jun 2022 B2
11350769 Nagel Jun 2022 B2
11510507 Nagel Nov 2022 B2
11517127 Nagel Dec 2022 B2
20020139912 Shiojima Oct 2002 A1
20030000956 Maldonado Jan 2003 A1
20030057167 Johnson et al. Mar 2003 A1
20030217980 Johnson et al. Nov 2003 A1
20040000528 Nagel Jan 2004 A1
20040050812 Rojas et al. Mar 2004 A1
20040079715 Richter et al. Apr 2004 A1
20040168996 Jones Sep 2004 A1
20050072747 Roslof et al. Apr 2005 A1
20050077260 Mueller et al. Apr 2005 A1
20050092702 Nagel May 2005 A1
20050127014 Richter et al. Jun 2005 A1
20050166806 Hardy Aug 2005 A1
20060180603 Eckert Aug 2006 A1
20060186064 Merit et al. Aug 2006 A1
20060186065 Ciesick Aug 2006 A1
20060273053 Roslof et al. Dec 2006 A1
20070007221 Mann Jan 2007 A1
20070068885 Busto et al. Mar 2007 A1
20070138114 Dumontet Jun 2007 A1
20070170127 Johnson Jul 2007 A1
20070175839 Schneider et al. Aug 2007 A1
20090200906 Dao Aug 2009 A1
20090223916 Kahl Sep 2009 A1
20100025346 Crawbuck et al. Feb 2010 A1
20100032392 Camello et al. Feb 2010 A1
20100107670 Kottke et al. May 2010 A1
20100108624 Sparkowski May 2010 A1
20100176075 Nagel et al. Jul 2010 A1
20110017684 Nagel et al. Jan 2011 A1
20110017763 Colelli et al. Jan 2011 A1
20110174750 Poulokefalos Jul 2011 A1
20110210086 Ciesick Sep 2011 A1
20110215060 Niederhuefner Sep 2011 A1
20110215061 Niederhuefner et al. Sep 2011 A1
20110290749 Neumann Dec 2011 A1
20120048817 Green et al. Mar 2012 A1
20120091079 Schwester et al. Apr 2012 A1
20120103922 Bird et al. May 2012 A1
20120211450 Kologe Aug 2012 A1
20120234779 Schneider et al. Sep 2012 A1
20120255924 Kologe Oct 2012 A1
20140054310 Loftin et al. Feb 2014 A1
20140112752 Hardy et al. Apr 2014 A1
20140167962 Valiulis et al. Jun 2014 A1
20140190914 Nagel Jul 2014 A1
20140196807 Ikeda Jul 2014 A1
20140305889 Vogler et al. Oct 2014 A1
20140319086 Sosso et al. Oct 2014 A1
20140319088 Neumann Oct 2014 A1
20150021283 Bruegmann Jan 2015 A1
20150055434 Mader Feb 2015 A1
20150068991 Kostka Mar 2015 A1
20150129520 Kologe May 2015 A1
20150164241 Nagel Jun 2015 A1
20150208830 Hardy Jul 2015 A1
20150230628 Juric Aug 2015 A1
20150257547 Nagel Sep 2015 A1
20150289680 Sosso et al. Oct 2015 A1
20160022035 Hardy Jan 2016 A1
20160286983 Hachmann Oct 2016 A1
20170007038 Ewing Jan 2017 A1
20170042343 Ewing Feb 2017 A1
20170196355 Hardy et al. Jul 2017 A1
20170202369 Mercier et al. Jul 2017 A1
20170215602 Bruegmann Aug 2017 A1
20170224131 Murphy Aug 2017 A1
20170295958 Hassell et al. Oct 2017 A1
20180020848 Mercier et al. Jan 2018 A1
20180070743 Hardy Mar 2018 A1
20180140113 Hardy et al. May 2018 A1
20180153313 Padvoiskis et al. Jun 2018 A1
20220039564 Nagel Feb 2022 A1
20230084806 Nagel Mar 2023 A1
20230095417 Nagel Mar 2023 A1
Foreign Referenced Citations (19)
Number Date Country
101779876 Jul 2010 CN
102970901 Mar 2013 CN
104023594 Sep 2014 CN
204427390 Jul 2015 CN
105029908 Nov 2015 CN
105795790 Jul 2016 CN
205913129 Feb 2017 CN
106742805 May 2017 CN
202005019621 Feb 2006 DE
0437359 Nov 1995 EP
1864597 Dec 2007 EP
H11155708 Jun 1999 JP
H11342054 Dec 1999 JP
2000217674 Aug 2000 JP
WO 2005110165 Nov 2005 WO
WO 2009117699 Sep 2009 WO
WO 2011035371 Mar 2011 WO
WO 2017015466 Jan 2017 WO
WO 2017127456 Jul 2017 WO
Non-Patent Literature Citations (3)
Entry
U.S. Appl. No. 17/992,268, filed Nov. 22, 2022, Nagel.
U.S. Appl. No. 18/090,118, filed Dec. 28, 2022, Nagel.
U.S. Appl. No. 17/381,339, filed Jul. 21, 2021, Patented.
Related Publications (1)
Number Date Country
20230095417 A1 Mar 2023 US
Provisional Applications (1)
Number Date Country
63061539 Aug 2020 US
Continuations (1)
Number Date Country
Parent 17381339 Jul 2021 US
Child 18073961 US