The present invention relates to a retainer bar assembly for use with an adjustable base for a support cushion. In particular, the present invention relates to a retainer bar assembly that includes brackets having channels configured to allow a retainer bar to be moved upward and rotated away from an adjustable base, such that a support cushion lying on the adjustable base can then be easily manipulated.
Bed assemblies that make use of adjustable bases are becoming increasingly popular as an alternative to traditional bed assemblies. Unlike traditional bed assemblies that make use of rigid box springs or other similar bases, a bed assembly that makes use of an adjustable base cart readily be adjusted by articulating the base into a desired ergonomic position. In other words, by articulating the adjustable base, a user can readily change the position of the mattress lying on the adjustable base and, consequently, can quickly match the position of the mattress to their specific preferences and, at least partially, individualize his or her level of sleep comfort.
Despite the readily adjustable nature of such bed assemblies, the use of adjustable bases frequently leads to difficulties in manipulating the mattresses lying on top of the bases. More particularly, in a bed assembly that makes use of an adjustable base, the adjustable base often includes a retainer bar rigidly secured to the foot of the base that holds the mattress firmly in position atop the base and prevents the mattress from sliding off of the base when it is articulated. In using such a rigid retainer bar, however, the retainer bar also acts to prevent the mattress from easily being manipulated, such as what may be necessary to rotate the mattress or change the sheets covering the mattress.
The present invention relates to a retainer bar assembly for use with an adjustable base for a support cushion. In particular, the present invention relates to a retainer bar assembly that includes brackets having channels configured to allow a retainer bar to be moved upward and rotated away from an adjustable base, such that a support cushion lying on the adjustable base can then be easily manipulated. Thus, the retainer bar assemblies of the present invention allow a User to obtain the benefits of a bed assembly having an adjustable base, but without the difficulty that is frequently encountered in manipulating a mattress around a rigid retainer bar to rotate the mattress or change the sheets covering the mattress.
In one exemplary embodiment of the present invention, a retainer bar assembly is provided as part of a bed assembly that includes an adjustable base and a support cushion in the form of a mattress. The retainer bar assembly is positioned at a lower end of the upper surface of the adjustable base. The retainer bar assembly includes a retainer bar that is configured to secure the mattress on the adjustable base when the retainer bar is in a lowered position. In, this regard, the retainer bar includes a horizontal rod as well as two legs, which each include an upright portion, a curved lower portion, and an end portion that extends in a direction substantially parallel to the horizontal rod. The two legs are connected to the horizontal rod and have a height that allows the horizontal rod to rest against the mattress when the retainer bar is in the lowered position to assure that the mattress remains secured to the adjustable base when the base is articulated.
To secure the retainer bar to the adjustable base, the retainer bar assembly further includes a pair of brackets that are attached to two support members extending longitudinally along the opposite sides of the adjustable base, with one bracket being attached to one of the two support members and the second bracket being attached to the other support member. Each bracket generally defines a first channel and a second channel that are positioned on opposite sides of each bracket and are configured to receive the end portions of each of the two legs. Unlike the rigidly-attached retainer bar assemblies traditionally used with adjustable bases, however, each channel of the brackets of the retainer bar assemblies of the present invention includes a vertical segment and an angled segment, such that each channel is configured to allow the horizontal rod to be moved (e.g., pulled) upward and then rotated away from each bracket.
To secure the retainer bar in each bracket and prevent the disengagement of the end portions of the two legs of the retainer bar from the channels in the brackets, as well as from the brackets themselves, the retainer bar assembly further includes a cap for covering an open top of each bracket. Each of the caps defines a first slot and a second slot, with one of the two legs of the retainer bar typically housed in the first slot of one cap and the second of the two legs of the retainer bar typically housed in the second slot of the second cap. The slots of the caps are substantially parallel to one another and have a length that extends longitudinally along a top surface of the cap. In this regard, when the horizontal rod of the retainer bar is moved upward and rotated away from each bracket, the slots are configured to allow the legs to move along the length of the slots as the horizontal rod is rotated away from each bracket. In some embodiments, to further facilitate the rotating of the horizontal rod of the retainer bar away from each bracket, the slots also include an open end adjacent to an upper edge of a foot board of the adjustable base, such that the two legs are rotated against the upper edge of the foot hoard as the horizontal rod is rotated away from each bracket.
To further secure the retainer bar in each bracket and, in particular, the end portions of the legs of the retainer bar, each cap further comprises at least one fin that extends downwardly from the cap into each bracket and acts to secure the end portion of a particular leg in a particular channel of a bracket. In some embodiments, the cap includes a first fin and a second fin extending downwardly from the cap, such that, upon using the cap to cover the open top of each bracket, the first tin extends into the bracket adjacent to the first slot and the second fin extends into the bracket adjacent to the second slot to secure the end portion of a particular leg in either the first channel or the second channel.
With further respect to the caps of the retainer bar assembly of the present invention, each cap also generally includes a lip for securing the cap to a corresponding rim of each bracket. In some embodiments, the cap further defines an opening for inserting a fastener through the cap. In such embodiments, once the fastener has been inserted through the opening in the cap, the fastener can then be placed in a corresponding bore in each bracket to thereby further secure the cap to each bracket and prevent the cap and the retainer bar from being pulled from the adjustable base as the horizontal bar is being pulled upward and rotated away from the brackets.
Further features and advantages of the present invention will become evident to those of ordinary skill in the art after a study of the description, figures, and non-limiting examples in this document.
The present invention relates to a retainer bar assembly for use with an adjustable base for a support cushion. In particular, the present invention relates to a retainer bar assembly that includes brackets having channels configured to allow a retainer bar to be moved upward and rotated away from an adjustable base, such that a support cushion lying on the adjustable base can then be easily manipulated. Thus, the retainer bar assemblies of the present invention allow a user to obtain the benefits of a bed assembly with an adjustable base without the difficulty that is frequently encountered in manipulating a mattress around a rigid retainer bar in order to change the sheets or otherwise move a portion of the mattress.
Referring first to
With respect to the hardness of the visco-elastic forms used in the body supporting portion 15, suitable visco-elastic foams for the body supporting portion 15 have a hardness of at least about 10 N to no greater than about 80 N, as measured by exerting pressure from a plate against a sample of the material to a compression of at least 40% of an original thickness of the material at approximately room temperature (i.e., 21° C. to 23° C.), where the 40% compression is held for a set period 01 time as established by the International Organization of Standardization (ISO) 2439 hardness measuring standard. In some embodiments, the visco-elastic foam that comprises the body supporting portion 15 has a hardness of about 10 N, about 20 N, about 30 N, about 40 N, about 50 N, about 60 N, about 70 N, or about 80 N to provide a desired degree of comfort and body-conforming qualities.
With respect to the density of the visco-elastic foams used in the had supporting portion 15, suitable visco-elastic foams for the body supporting portion 15 have as density that also assists in providing a desired degree of comfort and body-conforming qualities, as well as an increased degree of material durability, in some embodiments, the density of the visco-elastic foam that comprises the body supporting portion 15 of the mattress 14 has a density of no less than about 30 kg/m3 to no greater than about 150 kg/m3. In sonic embodiments, the density of the visco-elastic foam that comprises the body supporting portion 15 of the mattress 14 is about 30 kg/m3, about 40 kg/m3, about 50 kg/m3, about 60 kg/m3, about 70 kg/m3, about 80 kg/m3, about 90 kg/m3, about 100 kg/m3, about 110 kg/m3m, about 120 kg/m3, about 130 kg/m3, about 140 kg/m3, or about 150 kg/m3. Of course, the selection of a visco-elastic foam having a particular density will affect other characteristics of the foam, including its hardness, the manner in which the foam responds to pressure, and the overall feel of the foam, but it should be appreciated that a visco-elastic foam having a desired density and hardness can readily be selected for a particular application or mattress assembly as desired.
Referring still to
Regardless of the particular hardness and density of the materials (e.g., the foams) used, the body supporting portion 15 and the comfort layer 16 of the mattress 14 are preferably secured to one another to create an integrated mattress 14 and to prevent the body supporting portion 15 and the comfort layer 16 from unnecessarily moving relative to one another during use. Nevertheless, in creating such an integrated mattress 14, when the mattress 14 is placed on the adjustable base 12, and the base 12 is articulated, as shown in
Referring now to
Referring now to
By providing channels 31a, 31b, 32a, 32b with both a vertical segment 33a, 33b, 35a, 35b and an angled segment 34a, 34b, 36a, 36b each channel 31a, 31b, 32a, 32b is configured to allow the end portions 25, 29 of the two legs 22, 26 to be moved upward along the length of the vertical segments 33a, 33b, 35a, 35b and then along the length of the angled segments 34a, 34b, 36a, 36b to allow the retainer bar 20 to be rotated. More specifically, by providing channels 31a, 31b, 32a, 32b that allow the end portions 25, 29 of the two legs 22, 26 to be moved in such a manner, when a user of the bed assembly 10 grabs the horizontal rod 21 of the retainer bar 20 and pulls upward, the end portions 25, 29 of the two legs 22, 26 are moved upward along the length of the vertical segments 33a, 33b, 35a, 35b, as best shown in
Referring again to
In the exemplary embodiment shown in
Referring now to
With further respect to the caps 40a, 40b of the exemplary retainer bar assembly 17 of the present invention, each cap 40a, 40b also generally includes a lip 44a, 44b that can be placed under corresponding rims 38a, 38b of each bracket 30a, 30b to prevent the caps from being pulled off each bracket 30a, 30b and to thereby secure the caps 40a, 40b to each bracket 30a, 30b. To also secure the caps 40a, 40b to the brackets 30a, 30b, each cap 40a, 40b additionally defines an opening 45a, 45b for inserting a fastener, such as the screws 50a, 50b shown in
As an additional refinement to the caps 40a, 40b used in the retainer bar assembly 17 of the present invention, and referring now to
Throughout this document, various references are mentioned. All such references are incorporated herein by reference, including the references set forth in the following list:
One of ordinary skill in the art will recognize that additional embodiments or implementations are possible without departing from the teachings of the present invention or the scope of the claims which follow. This detailed description, and particularly the specific details of the exemplary embodiments and implementations disclosed herein, is given primarily for clarity of understanding, and no unnecessary limitations are to he understood therefrom, for modifications will become obvious to those skilled in the art upon reading this disclosure and may be made without departing from the spirit or scope of the claimed invention.
Filing Document | Filing Date | Country | Kind |
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PCT/US2013/053729 | 8/6/2013 | WO | 00 |