RETAINER FOR A HANDHELD SANDER AND METHOD OF USE

Information

  • Patent Application
  • 20240286241
  • Publication Number
    20240286241
  • Date Filed
    February 23, 2023
    a year ago
  • Date Published
    August 29, 2024
    4 months ago
  • Inventors
    • Loverink; Derwin (Norton, OH, US)
  • Original Assignees
Abstract
An adjustable mount for a handheld sander. The adjustable mount includes a base that is adapted to engage with a work table. The adjustable mount also includes a pivot table that pivotably engages with the base. The adjustable mount also includes a clamping assembly that operably engages with the pivot table for securing the handheld sander with the adjustable mount. The pivot table, the clamping assembly, and the handheld sander are collectively rotatable relative to the base for providing the handheld sander at at least one ergonomic position.
Description
TECHNICAL FIELD

This disclosure is directed to a woodworking tool for ergonomically sanding a workpiece with a handheld sander.


BACKGROUND ART

Handheld sanders and similar sanding power tools have been used in various woodworking projects for smoothing surfaces by abrasive means. These handheld sanders are versatile tools in smoothing and sanding down various types of wood workpiece at a fraction of the time as compared to manually smoothing or sanding down these types of wood workpiece with a simple sanding block. In one instance, these handheld sanders are versatile in smoothing a large wood workpiece through rapid and continuous motion applied by these handheld sanders. In one instance, these handheld sanders are versatile in smoothing a small and/or handheld-sized wood workpiece through rapid and continuous motion applied by these handheld sanders. However, such smoothing of a handheld-sized wood workpiece is rather difficult given the woodworker must hold and grip both the handheld sander and the handheld-sized workpiece simultaneously. Such issue may lead to improper smoothing of the handheld-sized workpiece, damaging or marring the handheld-sized workpiece, or fatigue due to holding and gripping both the handheld sander and the handheld-sized workpiece simultaneously.


To combat against this issue, a woodworker may utilize various assisting devices and/or tools for smoothing and sanding down a handheld-sized wood workpiece with a handheld sander. In one instance, a woodworker may utilize a vice or similar gripping device to grip and hold either the handheld sander or the handheld-sized workpiece. In this instance, however, such use of a vice or similar gripping device may create additional issues when holding or gripping either the handheld sander or the handheld-sized workpiece, such as marring or damaging the workpiece or handheld sander, additional labor or time to adjust either the handheld sander or the handheld-sized workpiece inside of the vice, and other various detrimental reasons of the like. In another instance, a woodworker may utilize a belt sander or similar tool of the like for smoothing and sanding down a handheld-sized wood workpiece. In this instance, however, such use of a belt sander requires additional space and costs for the woodworker rather than simply using his/her current handheld sander.


SUMMARY OF THE INVENTION

The presently disclosed adjustable mount enables a woodworker to adjust his/her current handheld sander to at least one desired ergonomic position for smoothing and sanding down a handheld-sized workpiece. The presently disclosed adjustable mount includes a pivot table that is selectively pivotably engagable with a base of the adjustable mount. The presently disclosed adjustable mount also includes a clamping assembly that is configured to clamp and hold various types of handheld sanders with the adjustable mount at the at least one desired ergonomic position. The presently disclosed adjustable mount also enables the handheld sander to be pivotable between zero degrees up to about 90 degrees relative to the base of the adjustable mount. The following description of the presently disclosed adjustable mount addresses some of the inadequacies provided in conventional sander mounts or clamps.


In one aspect, an exemplary embodiment of the present disclosure may provide an adjustable mount for a handheld sander. The adjustable mount includes a base adapted to engage with a work table. The adjustable mount also includes a pivot table pivotably engaged with the base. The adjustable mount also includes a clamping assembly operably engaged with the pivot table for securing the handheld sander with the adjustable mount. The pivot table, the clamping assembly, and the handheld sander are collectively rotatable relative to the base for providing the handheld sander at at least one ergonomic position.


This exemplary embodiment or additional exemplary embodiment may further include that the pivot table is releasably secured with the base to collectively maintain the pivot table, the clamping assembly, and the handheld sander at at least one angle from a range of angles relative to the base. This exemplary embodiment or additional exemplary embodiment may further include that the base comprises: an upright member; a first foot operably engaged with a first end of the upright member; and a second foot operably engaged with a second end of the upright member longitudinally opposite to the first end. This exemplary embodiment or additional exemplary embodiment may further include at least one pivot pin pivotably engaging the pivot table with the upright member; wherein the pivot table, the clamping assembly, and the handheld sander are configured to collectively rotate about the at least one pivot pin. This exemplary embodiment or additional exemplary embodiment may further include at least one locking member releasably securing the pivot table with the upright member to collectively maintain the pivot table, the clamping assembly, and the handheld sander at at least one angle from a range of angles relative to the base. This exemplary embodiment or additional exemplary embodiment may further include that the base further comprises: at least one slot defined in the upright member vertically above one of the first foot and the second foot; wherein the at least one locking member rides inside of the at least one slot for collectively maintaining the pivot table, the clamping assembly, and the handheld sander at at least one angle from a range of angles relative to the base. This exemplary embodiment or additional exemplary embodiment may further include that each of the first foot and the second foot are adapted to be mounted to the work table via a clamping tool. This exemplary embodiment or additional exemplary embodiment may further include at least one attachment mechanism operably engaging one of the first foot and the second foot with the work table via at least one hole defined in the work table. This exemplary embodiment or additional exemplary embodiment may further include that the clamping assembly comprises: a clamping plate operably engaged with the pivot table; at least one adjustment assembly operably engaged with the clamping plate; and a clamping strap operably engaged with the at least one adjustment assembly; wherein the clamping plate, the at least one adjustment assembly, and the clamping strap are adapted to secure the handheld sander between the clamping plate and the clamping strap. This exemplary embodiment or additional exemplary embodiment may further include that the clamping strap is moveably adjustable relative to the clamping strap via the at least one adjustment assembly. This exemplary embodiment or additional exemplary embodiment may further include that the at least one adjustment assembly comprises: a knuckle pivotably engaged with the clamping plate; a threaded rod operably engaged with the knuckle and the clamping strap; and a locking knob threadably engaged with the threaded rod opposite to the knuckle and operably engageagble with the clamping strap; wherein the locking knob is configured to linearly move the clamping strap at a first position along the threaded rod relative to the clamping strap for securing the handheld sander between the clamping plate and the clamping strap. This exemplary embodiment or additional exemplary embodiment may further include at least another adjustment assembly operably engaged with the clamping plate and adjacent to the at least one adjustment assembly; wherein the at least another adjustment assembly is configured to linearly move the clamping strap relative to the clamping strap for securing the handheld sander between the clamping plate and the clamping strap. This exemplary embodiment or additional exemplary embodiment may further include that the at least another adjustment assembly comprises: a knuckle pivotably engaged with the clamping plate; a threaded rod pivotally engaged with the knuckle and the clamping strap; and a locking knob threadably engaged with the threaded rod opposite to the knuckle and operably engageagble with the clamping strap; wherein the locking knob is configured to linearly move the clamping strap at a second position along the threaded rod relative to the clamping strap to secure the handheld sander between the clamping plate and the clamping strap.


In another aspect, an exemplary embodiment of the present disclosure may provide a method of sanding a workpiece at least one ergonomic position. The method comprises steps of: introducing an adjustable mount to a work table; adjusting a clamping assembly of the adjustable mount to an unlocked position; introducing a handheld sander into the clamping assembly; adjusting the clamping assembly of the adjustable mount to a locked position; collectively rotating a pivot table of the adjustable mount, the clamping assembly, and the handheld sander to the at least one ergonomic position; securing a base of the adjustable mount to the work table; and sanding the workpiece at the at least one ergonomic position.


This exemplary embodiment or additional exemplary embodiment may further include that the step of collectively adjusting the pivot table, the clamping assembly, and the handheld sander to the at least one ergonomic position further comprises: loosening a locking knob of at least one locking assembly from the base and the pivot table; collectively rotating the pivot table, the clamping assembly, and the handheld sander to the at least one ergonomic position; and tightening the locking knob of the at least one locking assembly with the base and the pivot table at the at least one ergonomic position. This exemplary embodiment or additional exemplary embodiment may further include that the step of adjusting the clamping assembly of the adjustable mount to the unlocked position further comprises: loosening at least one adjustment assembly of the clamping assembly from a clamping strap of the clamping assembly; and pivoting the at least one adjustment assembly away from the clamping strap until the at least one adjustment assembly is spaced apart from the clamping strap. This exemplary embodiment or additional exemplary embodiment may further include that the step of adjusting the clamping assembly of the adjustable mount to the locked position further comprises: pivoting the at least one adjustment assembly towards the clamping strap until the at least one adjustment assembly operably engages with the clamping strap; tightening the at least one adjustment assembly towards the clamping strap until the handheld sander is clamped between a clamping plate of the clamping assembly and the clamping strap; and tightening at least another adjustment assembly towards the clamping strap until the handheld sander is clamped between the clamping plate and the clamping strap. This exemplary embodiment or additional exemplary embodiment may further include that the step of securing the base of the adjustable mount to the work table further comprises: clamping at least one foot of the base, via a first clamping tool, to the work table. This exemplary embodiment or additional exemplary embodiment may further include that the step of securing the base of the adjustable mount to the work table further comprises: introducing at least one attachment mechanism of adjustable mount through a first foot of the base and through at least one hole defined in the work table; introducing at least another attachment mechanism of adjustable mount through a second foot of the base and through at least another hole defined in the work table; securing the base, via the at least one attachment mechanism, with the work table; and securing the base, via the at least another attachment mechanism, with the work table. This exemplary embodiment or additional exemplary embodiment may further include steps of loosening at least one locking knob from the base and the pivot table; collectively rotating the pivot table, the clamping assembly, and the handheld sander to at least another ergonomic position different than the at least one ergonomic position; tightening the at least one locking knob with the base and the pivot table at the at least one ergonomic position; and sanding the workpiece at the at least another ergonomic position.





BRIEF DESCRIPTION OF THE DRAWINGS

Sample embodiments of the present disclosure are set forth in the following description, are shown in the drawings and are particularly and distinctly pointed out and set forth in the appended claims.



FIG. 1A is a top, front, first side isometric perspective view of an adjustable mount in accordance with one aspect of the present disclosure.



FIG. 1B is a bottom, rear, second side isometric perspective view of the adjustable mount shown in FIG. 1.



FIG. 2 is a front elevation view of the adjustable mount shown in FIG. 1.



FIG. 3 is a rear elevation view of the adjustable mount shown in FIG. 1.



FIG. 4 is a first side elevation view of the adjustable mount shown in FIG. 1.



FIG. 5 is a second side elevation view of the adjustable mount shown in FIG. 1.



FIG. 6 is a top plan view of the adjustable mount shown in FIG. 1.



FIG. 7 is a bottom plan view of the adjustable mount shown in FIG. 1.



FIG. 8 is an operational view of the adjustable mount, wherein at least one adjustment assembly of a clamping assembly of the adjustable mount is loosened from a clamp strap of the clamping assembly of the adjustable mount.



FIG. 9 is another operational view similar to FIG. 8, but the at least one adjustment assembly of the clamping assembly is disengaged and removed from the clamp strap of the clamping assembly.



FIG. 10 is another operational view similar to FIG. 9, but a handheld sander is introduced inside of the clamping assembly and the at least one adjustment assembly of the clamping assembly is reengaged and tightened to the clamp strap of the clamping assembly for clamping the handheld sander with the clamping assembly.



FIG. 11 is another operational view similar to FIG. 10, but locking assemblies of adjustable mount are loosened from a base of the adjustable mount to collectively rotate a pivot table, the clamping assembly, and the handheld sander relative to the base.



FIG. 12 is another operational view similar to FIG. 11, but the adjustable mount and handheld sander rest on a work table and are clamped to the work table via at least two clamping tools.



FIG. 13 is another operational view similar to FIG. 12, but the adjustable mount and handheld sander rest on another work table and are mounted to the work table via at least two sets of attachment assemblies of the adjustable mount.



FIG. 14 is another operational view similar to FIG. 12, but a woodworker introduces a handheld-sized workpiece to be smoothed and sanded by the handheld sander at at least one ergonomic position provided by adjustable mount.



FIG. 15 is a method flowchart of sanding a workpiece at at least one ergonomic position.





Similar numbers refer to similar parts throughout the drawings.


DETAILED DESCRIPTION


FIGS. 1A-7 illustrate an adjustable mount or retainer for a handheld sander generally referred to as 1. Adjustable mount 1 includes a front end 1A, a rear end 1B transversely opposite to the front end 1A, and a transverse axis X defined therebetween. Adjustable mount 1 also includes a first side or left side 1C positioned between the front end 1A and the rear end 1B, a second side or right side 1D longitudinally opposite to the left side 1C and positioned between the front end 1A and the rear end 1B, and a longitudinal axis Y defined therebetween. Adjustable mount 1 also includes a top end 1E vertically above the front end 1A, the rear end 1B, and left side 1C, and the right side 1D, a bottom end 1F vertically opposite to the top end 1E and vertically below the front end 1A, the rear end 1B, and left side 1C, and the right side 1D, and a vertical axis Z defined therebetween. As described in greater detail below, adjustable mount 1 enables a woodworker to pivotally adjust a handheld sander on the adjustable mount 1 to various ergonomic positions. Such adjustability provided by the adjustable mount 1 enables the woodworker to sand small or handheld-sized work pieces not conventionally sanded by handheld sanders.


In the illustrated embodiment, a random orbit sander is retained and held by the adjustable mount 1 for sanding small or handheld-sized work pieces not conventionally sanded by handheld sanders (see FIGS. 10-14). In other exemplary embodiments, any commercially-available handheld sanders or similar sanding tools of the like may be retained and held at various ergonomic positions by adjustable mount 1 for sanding small or handheld-sized work pieces not conventionally sanded by handheld sanders. Examples of handheld sanders or similar sanding tools of the like that may be retained and held at various ergonomic positions by adjustable mount 1 include detail sanders, palm sanders, belt sander, angle grinders, oscillating multi-tools, rotary tools, and other sanding tools of the like that may be retained and held at various ergonomic positions by adjustable mount 1 for sanding small or handheld-sized work pieces not conventionally sanded by handheld sanders.


Adjustable mount 1 may include a base 10 that is configured to rest on a work table or router work table. As described in greater detail below, base 10 may be secured with or mounted to a work table or router work table to maintain the adjustable mount 1 and the handheld sander at a desired position when sanding handheld-sized work pieces. Such components and features of base 10 are described in greater detail below.


Base 10 includes an upright member 12. As best seen in FIGS. 1A-3, upright member 12 includes a first upright support 12A proximate to the left side 1C, a second upright support 12B proximate to the right side 1D and longitudinally opposite to the first upright support 12A, and a third upright support 12C operably engaged with the first upright support 12A and the second upright support 12B and positioned between the first upright support 12A and the second upright support 12B. As best seen in FIGS. 4 and 5, the third upright support 12C is positioned forwardly of the first upright support 12A and the second upright support 12B. In other exemplary embodiments, a third upright support may be positioned at any suitable location relative to a first upright support and a second upright support. The first upright support 12A and the second upright support 12B are also each bent rearwardly from the third upright support 12C. In other exemplary embodiments, a first upright support and a second upright support may be separate components that operably engage with a third upright support for collectively forming an upright support of a base.


The upright member 12 includes a top end or edge 12D that extends along the entire length of the upright member 12 in which the first upright support 12A, the second upright support 12B, and the third upright support 12C collectively share the top edge 12D. As best seen in FIG. 2, the top edge 12D at the first upright support 12A and the second upright support 12B are positioned vertically above the top edge 12D of the third upright support 12C. The upright member 12 includes a bottom end or edge 12E that is vertically opposite to the top edge 12D and extends along the entire length of the upright member 12 in which the first upright support 12A, the second upright support 12B, and the third upright support 12C collectively share the bottom edge 12E. As best seen in FIG. 2, the bottom edge 12E at the first upright support 12A and the second upright support 12B are positioned substantially evenly with the bottom edge 12E of the third upright support 12C.


The upright member 12 defines an exterior surface 12F that extends along the entire length of the upright member 12 in which the first upright support 12A, the second upright support 12B, and the third upright support 12C collectively define the exterior surface 12F (see FIG. 2). The upright member 12 also defines an interior surface 12G that faces in an opposing direction of the exterior surface 12F and extends along the entire length of the upright member 12 in which the first upright support 12A, the second upright support 12B, and the third upright support 12C collectively define the interior surface 12G (see FIG. 2).


The upright member 12 also defines a notch 12H that extends vertically downward into the upright member 12 from the top edge 12D towards the bottom edge 12E. As best seen in FIG. 3, the third upright support 12C defines the notch 12H in which the notch 12H extends vertically downward into the third upright support 12C from the top edge 12D of third upright support 12C towards the bottom edge 12E of third upright support 12C. During operation, the notch 12H enables components of a handheld sander (particularly a housing and/or sanding plate of the handheld sander) to freely pass through the base 10 for enabling a woodworker to adjust the handheld sander to a desired ergonomic position when sanding at least one handheld-sized workpiece.


The upright member 12 also defines a first opening 12I1 and a second opening 12I2 that extend entirely through the upright member 12 in which the exterior surface 12F and the interior surface 12G are in fluid communication with one another via the first opening 12I1 and the second opening 12I2. As best seen in FIGS. 4 and 5, the first opening 12I1 is defined by first upright support 12A and extends entirely through the first upright support 12A in which the exterior surface 12F and the interior surface 12G are in fluid communication with one another via the first opening 12I1. Similarly, the second opening 12I2 is defined by second upright support 12B and extends entirely through the second upright support 12B in which the exterior surface 12F and the interior surface 12G are in fluid communication with one another via the second opening 12I2. It should be appreciated that first opening 12I1 and second opening 12I2 are coaxial with one another. Such use and purpose of the first opening 12I1 and the second opening 12I2 is discussed in greater detail below.


The upright member 12 also defines a first slot 12J1 and a second slot 12J2 that extend entirely through the upright member 12 in which the exterior surface 12F and the interior surface 12G are in fluid communication with one another via the first slot 12J1 and the second slot 12J2. As best seen in FIGS. 4 and 5, the first slot 12J 1 is defined by first upright support 12A and extends entirely through the first upright support 12A in which the exterior surface 12F and the interior surface 12G are in fluid communication with one another via the first slot 12J1. Similarly, the second slot 12J2 is defined by second upright support 12B and extends entirely through the second upright support 12B in which the exterior surface 12F and the interior surface 12G are in fluid communication with one another via the second slot 12J2. It should be appreciated that first slot 12J1 and second slot 12J2 are coaxial with one another. In one example, first slot 12J1 and second slot 12J2 are actuate-shaped (see FIGS. 4 and 5). In other examples, first and second slots may have any suitable shapes. Such use and purpose of the first slot 12J1 and the second slot 12J2 is discussed in greater detail below.


Base 10 may also include a first foot 14 that operably engages with the upright member 12. More particularly, first foot 14 operably engages with the first upright support 12A in which the first upright support 12A and the first foot 14 are continuous with one another. As best seen in FIGS. 2 and 3, first foot 14 includes a front end 14A, a rear end 14B opposite to the front end 14A, a top surface 14C that extends between the front end 14A and the rear end 14B, and a bottom surface 14D opposite to the top surface 14C and extends between the front end 14A and the rear end 14B. In this illustrated embodiment, the top surface 14C is continuous with the exterior surface 12F of upright member 12, and the bottom surface 14D is continuous with the interior surface 12G of upright member 12. First foot 14 may also define a set of first apertures 14E that extend entirely through first foot 14 in which the top surface 14C and the bottom surface 14D are in fluid communication with one another via the set of first apertures 14E (seen in FIG. 6); such use and purpose of the set of first apertures 14E is described in greater detail below.


It should be understood that set of first apertures 14E of the first foot 14 may define any suitable size, shape, or configuration dictated by the implementation of the set of first apertures 14E. In one example, each aperture of the set of first apertures 14E may define a substantially-circular shape when viewed from a plan view (see FIG. 6). In another example, each aperture of the set of first apertures 14E may define a keyhole shape when viewed from a plan view. In this example, these keyhole-shaped apertures 14E may enable a woodworker to pass heads of fasteners through these keyhole-shaped apertures 14E for operably engaging the base 10 with a work table or for hanging and/or mounting the base 10 to support wall or surface.


Base 10 may also include a second foot 16 that operably engages with the upright member 12 and positioned longitudinally opposite to the first foot 14 relative to the upright member 12. More particularly, second foot 16 operably engages with the second upright support 12B in which the second upright support 12B and the second foot 16 are continuous with one another. As best seen in FIGS. 2 and 3, second foot 16 includes a front end 16A, a rear end 16B opposite to the front end 16A, a top surface 16C that extends between the front end 16A and the rear end 16B, and a bottom surface 16D opposite to the top surface 16C and extends between the front end 16A and the rear end 16B. In this illustrated embodiment, the top surface 16C is continuous with the exterior surface 12F of upright member 12, and the bottom surface 16D is continuous with the interior surface 12G of upright member 12. Second foot 16 may also define a set of second apertures 16E that extend entirely through second foot 16 in which the top surface 16C and the bottom surface 16D are in fluid communication with one another via the set of second apertures 16E (seen in FIG. 6); such use and purpose of the set of second apertures 16E is described in greater detail below.


It should be understood that set of second apertures 16E of the second foot 16 may define any suitable size, shape, or configuration dictated by the implementation of the set of second apertures 16E. In one example, each aperture of the set of second apertures 16E may define a substantially-circular shape when viewed from a plan view (see FIG. 6). In another example, each aperture of the set of second apertures 16E may define a keyhole shape when viewed from a plan view. In this example, these keyhole-shaped apertures 16E may enable a woodworker to pass heads of fasteners through these keyhole-shaped apertures 16E for operably engaging the base 10 with a work table or for hanging and/or mounting the base 10 to support wall or surface.


Base 10 may be a unibody that is integrally extruded, molded, printed, or additively manufactured, removably machined, or formed as a unitary, monolithic member substantially fabricated from a rigid, manmade, material. In one example, metal or metal alloys, such as stainless steel or aluminum alloy, may form a substantial majority of the components or elements used to fabricate the base 10 and the various components integrally formed, molded, or extruded therewith. The rigid base 10 should withstand typical woodworking handling from an operator pressing the base 10 against a piece of wood to be marked and then cut without damaging the tool body. While it is contemplated that the base 10 and its additional components described herein are uniformly and integrally extruded, molded, or formed, it is entirely possible that the components of the base 10 be formed separately from alternative materials as one having routine skill in the art would understand. In another example, the base 10 may be formed from an elastomeric material or rubber material configured to withstand deformation upon impact or bending by the operator (i.e., a woodworker). Furthermore, while the components of the base 10 are discussed above individually, it is to be clearly understood that the components and their corresponding reference elements of the base 10 are portions, regions, or surfaces of the base 10 and all form a respective element or component of the unitary base 10. Thus, while the components may be discussed individually and identified relative to other elements or components of the base 10, in this exemplary embodiment, there is a base 10 having the above described portions, regions, or surfaces.


Adjustable mount 1 may also include a pivot table 30 that operably engages with the base 10. More particularly, pivot table 30 is selectively pivotally engaged with the base 10 for enabling a woodworker to adjust the handheld sander to a desired ergonomic position with the adjustable mount 1; such pivot adjustment via the pivot table 30 is described in greater detail below. Such features of pivot table 30 are now discussed in greater detail below.


As best seen in FIG. 3, pivot table 30 includes a first end 30A positioned proximate to the first upright support 12A, and a second end 30B opposite to the first end 30A and positioned proximate to the second upright support 12B. Pivot table 30 also includes a first portion 30C positioned at the first end 30A, a second portion 30D positioned at the second end 30B longitudinally opposite to the first portion 30C, and a third portion 30E positioned between the first end 30A and the second end 30B and operably engaging with the first portion 30C and the second portion 30D in which the third portion 30E is positioned between the first portion 30C and the second portion 30D.


The pivot table 30 defines an outer surface 30F that extends along the entire length of the pivot table 30 in which the first portion 30C, the second portion 30D, and the third portion 30E collectively define the outer surface 30F (see FIG. 2). The pivot table 30 also defines an inner surface 30G that faces in an opposing direction of the outer surface 30F and extends along the entire length of the pivot table 30 in which the first portion 30C, the second portion 30D, and the third portion 30E collectively define the inner surface 30G (see FIG. 2).


The pivot table 30 also defines a first pivot opening 30H1 and a second pivot opening 30H2 that extend entirely through the pivot table 30 in which the outer surface 30F and the inner surface 30G are in fluid communication with one another via the first pivot opening 30H1 and the second pivot opening 30H2. As best seen in FIGS. 1A-1B, the first pivot opening 30H1 is defined by first portion 30C and extends entirely through the first portion 30C in which the outer surface 30F and the inner surface 30G are in fluid communication with one another via the first pivot opening 30H1. Similarly, the second pivot opening 30H2 is defined by second portion 30D and extends entirely through the second portion 30D in which the outer surface 30F and the inner surface 30G are in fluid communication with one another via the second pivot opening 30H2. It should be appreciated that first pivot opening 30H1 and second pivot opening 30H2 are coaxial with one another. Such use and purpose of the first pivot opening 30H1 and the second pivot opening 30H2 is discussed in greater detail below.


The pivot table 30 also defines a first securement opening 30I1 and a second securement opening 30I2 that extend entirely through the pivot table 30 in which the outer surface 30F and the inner surface 30G are in fluid communication with one another via the first securement opening 30I1 and the second securement opening 30I2. As best seen in FIG. 1B, the first securement opening 30I1 is defined by first portion 30C and extends entirely through the first portion 30C in which the outer surface 30F and the inner surface 30G are in fluid communication with one another via the first securement opening 30I1. Similarly, the second securement opening 30I2 is defined by second portion 30D and extends entirely through the second portion 30D in which the outer surface 30F and the inner surface 30G are in fluid communication with one another via the second securement opening 30IH2. It should be appreciated that first securement opening 30I1 and second securement opening 30I2 are coaxial with one another. In one example, first securement opening 30I1 and second securement opening 30I2 are square-shaped. In other examples, first and second securement openings may have any suitable shapes. Such use and purpose of the first securement opening 30I1 and second securement opening 30I2 is discussed in greater detail below.


Pivot table 30 also defines at least one indentation 30J that extends transversely into the third portion 30E of pivot table 30. As best seen in FIG. 3, pivot table 30 defines a first indentation 30J1 that extends transversely into the third portion 30E of pivot table 30 and is proximate to the first end 30A and/or first portion 30C. As best seen in FIG. 3, pivot table 30 also defines a second indentation 30J2 that extends transversely into the third portion 30E of pivot table 30 and is proximate to the second end 30B and/or second portion 30D. Such use and purpose of the first indentation 30J1 and the second indentation 30J2 is described in greater detail below.


Pivot table 30 also defines a notch 30K that extends transversely into the third portion from the rear end 1B towards the front end 1A. As best seen in FIG. 3, the third portion 30E defines the notch 30K in which the notch 30K extends transversely into the third portion from the rear end 1B towards the front end 1A. During operation, the notch 30K enables components of a handheld sander (particularly a housing and/or sanding plate of the handheld sander) to freely pass through the pivot table 30 for enabling a woodworker to adjust the handheld sander to a desired ergonomic position when sanding at least one handheld-sized workpiece.


Pivot table 30 also defines a first locking opening 30L1 and a second locking opening 30L2 that extend entirely through the pivot table 30 in which the outer surface 30F and the inner surface 30G are in fluid communication with one another via the first locking opening 30L1 and the second locking opening 30L2. As best seen in FIG. 7, the first locking opening 30L1 is defined by third portion 30E and extends entirely through the third portion 30E in which the outer surface 30F and the inner surface 30G are in fluid communication with one another via the first locking opening 30L1. Similarly, the second locking opening 30L2 is defined by third portion 30E and extends entirely through the third portion 30E in which the outer surface 30F and the inner surface 30G are in fluid communication with one another via the second locking opening 30L2. It should be appreciated that first locking opening 30L1 and second locking opening 30L2 are adjacent to one another on the third portion 30E. Such use and purpose of the first locking opening 30L1 and the second locking opening 30L2 is discussed in greater detail below.


Pivot table 30 may be a unibody that is integrally extruded, molded, printed, or additively manufactured, removably machined, or formed as a unitary, monolithic member substantially fabricated from a rigid, manmade, material. In one example, metal or metal alloys, such as stainless steel or aluminum alloy, may form a substantial majority of the components or elements used to fabricate the pivot table 30 and the various components integrally formed, molded, or extruded therewith. The pivot table 30 should withstand typical woodworking handling from an operator pressing the pivot table 30 against a piece of wood to be marked and then cut without damaging the tool body. While it is contemplated that the pivot table 30 and its additional components described herein are uniformly and integrally extruded, molded, or formed, it is entirely possible that the components of the pivot table 30 be formed separately from alternative materials as one having routine skill in the art would understand. In another example, the pivot table 30 may be formed from an elastomeric material or rubber material configured to withstand deformation upon impact or bending by the operator (i.e., a woodworker). Furthermore, while the components of the pivot table 30 are discussed above individually, it is to be clearly understood that the components and their corresponding reference elements of the pivot table 30 are portions, regions, or surfaces of the pivot table 30 and all form a respective element or component of the unitary pivot table 30. Thus, while the components may be discussed individually and identified relative to other elements or components of the pivot table 30, in this exemplary embodiment, there is a pivot table 30 having the above described portions, regions, or surfaces.


Adjustable mount 1 may also include at least one pivot mounting assembly 40 that pivotally engages the pivot table 30 with the base 10. In the illustrated embodiment, adjustable mount 1 includes a first pivot mounting assembly 40A and a second pivot mounting assembly 40B that pivotally engages the pivot table 30 with the base 10 in a substantially similar configuration and directly oppose one another. Inasmuch as the first pivot mounting assembly 40A and second pivot mounting assembly 40B are substantially similar to one another, the following description will relate to the first pivot mounting assembly 40A for brevity. It should be understood, however, that while the first pivot mounting assembly 40A is described herein, the description of the first pivot mounting assembly 40A applies equally to the second pivot mounting assembly 40B.


First pivot mounting assembly 40A includes a pivot pin 42 that pivotably engages the pivot table 30 with the base 10. As best seen in FIG. 2, pivot pin 42 passes through the first opening 12I1 of upright member 12 as well as the first pivot opening 30H1 of the pivot table 30 for pivotably engaging the pivot table 30 with the base 10. First pivot mounting assembly 40A also includes a nut 44 that threadably engages with pivot pin 42 for securing the pivot pin 42 with the base 10 and the pivot table 30. First pivot mounting assembly 40A also includes a first washer 46A that operably engages with and is positioned between base 10 and pivot table 30 (see FIGS. 2 and 3). First washer 46A may maintain the base 10 and the pivot table 30 at a desired distance from one another while still allowing for the pivot table 30 to be easily rotatable along the base 10. First pivot mounting assembly 40A also includes a second washer 46B that operably engages with and is positioned between the pivot table 30 and the nut 44 (see FIGS. 2 and 3). Second washer 46B may prevent the nut 44 from marring or damaging the pivot table 30 while still allowing for the pivot table 30 to be easily rotatable along the base 10.


It should be appreciated that such features of the first pivot mounting assembly 40A applies substantially equally to the second pivot mounting assembly 40B.


Adjustable mount 1 may also include at least one locking assembly 50 that selectively operatively engages the pivot table 30 with the base 10. In the illustrated embodiment, adjustable mount 1 includes a first locking assembly 50A and a second locking assembly 50B that selectively operatively engages the pivot table 30 with the base 10 in a substantially similar configuration and directly oppose one another. Inasmuch as the first locking assembly 50A and second locking assembly 50B are substantially similar to one another, the following description will relate to the first locking assembly 50A for brevity. It should be understood, however, that while the first locking assembly 50A is described herein, the description of the first locking assembly 50A applies equally to the second locking assembly 50B.


First locking assembly 50A includes a fastener 52 that engages the pivot table 30 with the base 10. As best seen in FIG. 1B, fastener 52 passes through the first slot 12J1 of upright member 12 as well as the first securement opening 30I1 of the pivot table 30 for selectively operatively engaging the pivot table 30 with the base 10. First locking assembly 50A also includes a locking knob 54 that threadably engages with fastener 52 for releasably securing the fastener 52 with the base 10 and the pivot table 30. In one instance, a woodworker may loosen the locking knob 54 from the fastener 52 until the locking knob 54 is free from engaging the base 10; at this point, the woodworker may then freely rotate the pivot table 30 along the base 10 to a desired ergonomic position. In another instance, a woodworker may tighten the locking knob 54 with the fastener 52 until the locking knob 54 engages with or directly abuts the base 10; at this point, the pivot table 30 is maintained at the desired ergonomic position.


First locking assembly 50A also includes a first washer 46A that operably engages with and is positioned between base 10 and pivot table 30 (see FIGS. 2 and 3). First washer 56A may maintain the base 10 and the pivot table 30 at a desired distance from one another while still allowing for the pivot table 30 to be easily rotatable along the base 10. First locking assembly 50A also includes a second washer 56B that operably engages with and is positioned between the pivot table 30 and the locking knob 54 (see FIGS. 2 and 3). Second washer 56B may prevent the locking knob 54 from marring or damaging the base 10 while still allowing for the pivot table 30 to be easily rotatable along the base 10.


It should be understood that such component and features of the first locking assembly 50A applies substantially equally to the second locking assembly 50B.


Adjustable base 1 may also include a clamping assembly 60 that operably engages with the pivot table 30. As described in greater detail below, the clamping assembly 60 is configured to releasably secure and/or engage a handheld sander with the adjustable mount 1 for sanding small or handheld-sized work pieces not conventionally sanded by handheld sanders at various ergonomic positions. Such components and parts of the clamping assembly 60 are described in greater detail below.


Clamping assembly 60 includes a clamping plate 62 that operably engages with the pivot table 30. More particularly, the clamping plate 62 operably engages with the third portion 30E of the pivot table 30 in which the clamping plate 62 interfaces with the outer surface 30F of the third portion 30E. As best seen in FIGS. 6 and 7, clamping plate 62 includes a front end 62A proximate to the pivot table 30, a rear end 62B opposite to the front end 62A and spaced away from the pivot table 30, a first side 62C, and a second side 62D opposite to the first side 62C. As best seen in FIGS. 1B, 3, and 6, clamping plate 62 also defines a first recess 62E that extends transversely into the clamping plate 62 from the rear end 62B towards the front end 62A and is located proximate to the first side 62C. Clamping plate 62 also defines a second recess 62F that extends transversely into the clamping plate 62 from the rear end 62B towards the front end 62A and is located proximate to the second side 62D longitudinally opposite to the first recess 62E.


Referring to FIG. 6, clamping plate 62 also defines a V-shaped configuration that extends between the first side 62C and the second side 62D. With such V-shaped configuration, clamping plate 62 also defines a V-shaped groove 62G that extends transversely into the clamping plate 62 from the rear end 62B towards the front end 62A and is positioned between the first side 62C and the second side 62D. Such V-shape configuration defined by the clamping plate 62 enables a woodworker to fit a body or housing of a handheld sander inside of the V-shaped groove 62G to pin and maintain the handheld sander at a desired orientation. It should be understood that the clamping plate 62 described and illustrated herein may define any suitable shape that pins and maintains a handheld sander at a desired orientation.


Referring to FIG. 6, clamping plate 62 may also define a first attachment opening 62H1 and a second attachment opening 62H2. With regards to first attachment opening 62H1, first attachment opening 62H1 extends vertically through the clamping plate 62 and is defined between the first recess 62E and the V-shaped groove 62G. With regards to second attachment opening 62H2, second attachment opening 62H2 extends vertically through the clamping plate 62 and is defined between the second recess 62F and the V-shaped groove 62G; the second attachment opening 62H2 is also opposite to the first attachment opening 62H1. Such use and purpose of the first attachment opening 62H1 and second attachment opening 62H2 is described in greater detail below.


Clamping assembly 60 also includes at least one adjustment assembly 64 that operably engages with the clamping plate 62 via one of the first recess 62E and the second recess 62F. As best seen in FIGS. 1B and 6, clamping assembly 60 includes a first adjustment assembly 64A that operably engages with the clamping plate 62 via the first recess 62E, and clamping assembly 60 includes a second adjustment assembly 64B that operably engages with the clamping plate 62 via the second recess 62F. It should be appreciated that the first adjustment assembly 64A and the second adjustment assembly 64B are substantially similar to one another and are engaged with the clamping plate 62 in a mirrored orientation. Inasmuch as the first adjustment assembly 64A and second adjustment assembly 64B are substantially similar to one another, the following description will relate to the first adjustment assembly 64A for brevity. It should be understood, however, that while the first adjustment assembly 64A is described herein, the description of the first adjustment assembly 64A applies equally to the second adjustment assembly 64B.


Referring to FIGS. 3 and 6-7, first adjustment assembly 64A includes a knuckle 65A that operably engages with the clamping plate 62 inside of the first recess 62E. As best seen in FIG. 9, the knuckle 65A is pivotably engaged with the clamping plate 62 inside of the first recess 62E to enable the knuckle 65A and other components of the first adjustment assembly 64A directly engaged with the knuckle 65A to pivotally move relative to the clamping plate 62. Such use and purpose of the knuckle 65A is described in greater detail below.


First adjustment assembly 64A also includes a threaded rod 65B that operably engages with the knuckle 65A. As best seen in FIGS. 6 and 7, threaded rod 65B includes a first end 65B1 that operably engages with the knuckle 65A, a second end 65B2 longitudinally opposite to the first end 65B1 and spaced apart from the knuckle 65A, and a longitudinal axis defined therebetween. Such engagement between the knuckle 65A and the threaded rod 65B enables the threaded rod 65B to be pivotable relative to the clamping plate 62 via the knuckle 65A. Such use and purpose of the threaded rod 65B is described in greater detail below.


First adjustment assembly 64A also includes a locking knob 65C that operably engages with the threaded rod 65B. As best seen in FIGS. 8 and 10, locking knob 65C is threadably engagable with the threaded rod 65B such that the locking knob 65C is linearly moveable along the longitudinal axis of the threaded rod 65B between the first end 65B1 and the second end 65B2. As described in greater detail below, the locking knob 65C is operable for longitudinally moving a clamping strap of the clamping assembly 60 towards and away from the clamping plate 62 in order to clamp and maintain a handheld sander inside of the clamping assembly 60 for sanding operations. While the locking knob 65C threadably engages with the threaded rod 65B, it should be appreciated that other suitable engagements may be used between a threaded rod and a locking knob described and illustrated herein for linearly moving the locking knob along a longitudinal axis of the threaded rod.


Still referring to FIGS. 6 and 7, first adjustment assembly 64A also includes a washer 65D that may be positioned between the locking knob 65C and a clamping strap of the clamping assembly. The washer 65D prevents marring or damage to the clamping strap when the locking knob 65C engages with and linearly moves the clamping strap towards the clamping plate 62 as the locking knob 65C tightens to the threaded rod 65B for clamping and maintaining a handheld sander inside of the clamping assembly 60 for sanding operations.


It should be appreciated that the parts and components of the first adjustment assembly 64A applies equally to the second adjustment assembly 64B. In this embodiment, the second adjustment assembly 64B remains engaged with a clamping strap of clamping assembly 60 in which the second adjustment assembly 64B is free from pivoting. In other exemplary embodiments, a second adjustment assembly may be removable from a clamping strap of clamping assembly in which the second adjustment assembly is pivotable via a knuckle of the second adjustment assembly.


Clamping assembly 60 also includes a clamping strap 66 that operably engages with one or both of the first adjustment assembly 64A and the second adjustment assembly 64B. As best seen in FIGS. 6-7, clamping strap 66 includes a front end 66A, a rear end 66B transversely opposite to the front end 66A, and a transverse direction defined therebetween. The clamping strap 66 also includes a first side 66C positioned between the front end 66A and the rear end 66B, a second side 66D positioned between the front end 66A and the rear end 66B and longitudinally opposite to the first side 66C, and a longitudinal direction defined therebetween.


As best seen in FIGS. 1A and 2, the clamping strap 66 also defines a slot 66E that extends longitudinally into the clamping strap 66 from the first side 66C towards the second side 66D. The slot 66E also extends entirely through the clamping strap 66 such that the front end 66A and the rear end 66B are in fluid communication with one another via the slot 66E. As best seen in FIG. 2, the slot 66E is sized and configured to receive and house a portion of the threaded rod 65B of the first adjustment assembly 64A when the adjustable mount 1 is assembled. In this illustrated embodiment, the clamping strap 66 is configured to linearly move along the threaded rods 65B of the first adjustment assembly 64A and the second adjustment assembly 64B for releasably securing a desired handheld sander with the clamping assembly 60.


During operation, the threaded rod 65B of the first adjustment assembly 64A is also selectively removeable from the clamping strap 66, via the slot 66E, when securing a handheld sander with the clamping assembly 60. Prior to clamping and securing a handheld sander, the threaded rod 65B of the first adjustment assembly 64A is enabled to be removed from the clamping strap 66, via the slot 66E, when the locking knob 65C is disengaged from the clamping strap 66. The knuckle 65A of the first adjustment assembly 64A enables the first end 65B1 of the threaded rod 65B to be pivoted while still being engaged with the clamping plate 62. Such removal of the threaded rod 65B enables a woodworker to introduce a handheld sander into the clamping assembly 60 with ease, particularly between the clamping plate 62 and the clamping strap 66. Once the handheld sander is provided inside the clamping assembly 60, the threaded rod 65B may be pivoted back towards the clamping strap 66 and releasably secured with the clamping strap 66 to releasably secure the handheld sander with the clamping assembly 60.


The clamping strap 66 also defines an opening 66F that extends transversely through the clamping strap 66 between the front end 66A and the rear end 66B. The opening 66F also extends entirely through the clamping strap 66 such that the front end 66A and the rear end 66B are in fluid communication with one another via the opening 66F. As best seen in FIGS. 1A and 2, the opening 66F is sized and configured to receive and house a portion of the threaded rod 65B of the second adjustment assembly 64B when the adjustable mount 1 is assembled. As such, the clamping strap 66 is configured to linearly move along the threaded rod 65B of the second adjustment assembly 64B for releasably securing a desired handheld sander with the clamping assembly 60.


The clamping strap 66 also defines a central opening 66G that extends transversely through the clamping strap 66 between the front end 66A and the rear end 66B. The central opening 66G also extends entirely through the clamping strap 66 such that the front end 66A and the rear end 66B are in fluid communication with one another via the central opening 66G. As best seen in FIGS. 1B and 3, the central opening 66G is sized and configured to receive and house a portion of a stop of the clamping assembly 60 where the stop 67 and the clamping strap 66 operably engaged with one another. As such, the stop 67 provides a central support and/or grip between the clamping strap 66 and the handheld sander when the handheld sander is releasably secured by the clamping assembly 60


Clamping assembly 60 may also include attachment mechanisms 68 that operably engage the clamping plate 62 with the pivot table 30. As best seen in FIGS. 6-7, attachment mechanisms 68 include bolts 68A that operably engages the pivot table 30 and the clamping plate 62 with one another via the first locking opening 30L1 and the second locking opening 30L2 of the pivot table 30 and the first attachment opening 62H1 and the second attachment opening 62H2 of the clamping plate 62. Attachment mechanisms 68 also include nuts 68B that threadably engage with the bolts 68A for maintaining the bolts 68A with the pivot table 30 and the clamping plate 62. Attachment mechanisms 68 may also include washers 68C that are engaged with bolts 68A and are positioned between the pivot table 30 and the nuts 68B.


Adjustable mount 1 may also include at least set of mounting mechanism 70 that releasably secure the adjustable mount 1 with a work table, particularly a router work table. As best seen in FIG. 13, a first set of mounting mechanisms 70A may mount the adjustable mount 1 with a router work table by engaging with the first foot 14 of the base 10 via the set of first apertures 14E. Similarly, a second set of mounting mechanisms 70B may mount the adjustable mount 1 with a router work table by engaging with the second foot 16 of the base 10 via the set of second apertures 16E. In the illustrated embodiment, the first set of mounting mechanisms 70A and the second set of mounting mechanisms 70B include a fastener threadably engaged with a locking knob for releasably securing the first foot 14 and the second foot 16 with the router work table. In other exemplary embodiments, a first set of mounting mechanisms and a second set of mounting mechanisms described and illustrated herein may be any suitable mechanism that quickly mounts a first foot and a second foot of an adjustable mount with the router work table.


In one instance, a set of markings or indicia may be placed on the base 10 in order to indicate to a woodworker at which angle the pivot table 30, the clamping assembly 60, and a handheld sander is collectively pivoted to relative to the base 10. In this instance, the fasteners 52 and the locking knob 54 may be used as pointers and/or indicators to denote the angle of the pivot table 30, the clamping assembly 60, and a handheld sander to the woodworker.


Having now described the assemblies and components of the adjustable mount 1, methods of using and sanding at least one handheld workpiece at at least one ergonomic position via the adjustable mount are described in greater detail below.


Prior to sanding a handheld workpiece, a woodworker may clamp or secure a desired handheld sander or sanding tool of the like with the adjustable mount 1 for sanding the handheld workpiece at at least one ergonomic position. In the illustrated embodiment, handheld sander 80 used herein depicts a conventional random orbit sander. As discussed previously, any suitable handheld sander or handheld sanding tool of the like may be used with adjustable mount 1 for sanding at least one handheld workpiece at at least one ergonomic position.


Once the handheld sander 80 has been picked by woodworker, woodworker may then prepare the adjustable mount by providing the clamping assembly 60 in an unlocked position. First, woodworker loosens the locking knob 65C of the first adjustment assembly 64A from the threaded rod 65B until the locking knob 65C is disengaged from the clamping strap 66; such loosening of the locking knob 65C of the first adjustment assembly 64A is denoted by an arrow labeled “R1” in FIG. 8. The woodworker may then collectively pivot the threaded rod 65B and the locking knob 65C, via knuckle 65A, away from the clamping strap 66 through the slot 66E until the threaded rod 65B is removed from the clamping strap 66 and is spaced apart from the clamping strap 66; such collective pivoting of the threaded rod 65B and the locking knob 65C is denoted by an arrow labeled “P1” in FIG. 9.


Once the clamping strap 66 is provided in the receiving position, woodworker may then introduce the handheld sander 80 into the clamping assembly 60. The woodworker may first engage a body or housing 82 of the handheld sander 80 with the clamping plate 62 inside of the V-shaped groove 62G. Once the housing 82 of the handheld sander 80 engages with the clamping plate 62, woodworker may then provide the clamping assembly 60 in a clamping position by reintroducing the first adjustment assembly 64A into the slot 66E of the clamping strap 66 and reengaging the first adjustment assembly 64A with the clamping strap 66 to clamp and maintain the handheld sander 80 with the clamping plate 62 and the clamping strap 66 (see FIG. 10). Such pivoting of the threaded rod 65B and the locking knob 65C is denoted by an arrow labeled “P2” in FIG. 10. The woodworker may then tighten the locking knob 65C of the first adjustment assembly 64A with the threaded rod 65B of the first adjustment assembly 64A until the locking knob 65C is engaged with the clamping strap 66 where the clamping assembly 60 is provided in the locked position; such tightening of the locking knob 65C of the first adjustment assembly 64A is denoted by an arrow labeled “R2” in FIG. 10. While not illustrated herein, woodworker may then tighten the locking knobs 65C of the first adjustment assembly 64A and the second adjustment assembly 64B with the threaded rods 65B of the first adjustment assembly 64A and the second adjustment assembly 64B to linearly move the clamping strap 66 towards the housing 82 of the handheld sander 80 until the handheld sander 80 is held in place by the clamping plate 62 and the clamping strap 66.


Once engaged, a portion of the housing 82 is positioned inside of the clamping assembly 60 (see FIGS. 10-11). Handheld sander 80 also includes a handle 84 that is positioned vertically below the clamping assembly 60 and spaced apart from the clamping assembly 60 (see FIGS. 10-11). Handheld sander 80 also includes a sanding plate 86 that is positioned vertically above the clamping assembly 60 and spaced apart from the clamping assembly 60 (see FIGS. 10-11). Handheld sander 80 also includes a dust collector 88 that is positioned vertically above the clamping assembly 60 and spaced apart from the clamping assembly 60 (see FIGS. 10-11).


Once the handheld sander 80 is engaged with the adjustable mount 1, via the clamping assembly 60, woodworker may then selectively pivot the handheld sander 80 to a desired ergonomic position for sanding at least one handheld-sized workpiece. First, woodworker may loosen the first locking assembly 50A and the second locking assembly 50B from the base 10 and the pivot table 30 until the locking knobs 54 of the first locking assembly 50A and the second locking assembly 50B are disengaged from the base 10 to enable rotation of the pivot table 30. Such loosening of the first locking assembly 50A and the second locking assembly 50B are denoted by an arrow labeled “R3” in FIG. 11. Once provided in a loosened state, woodworker may then collectively pivot the pivot table 30, the clamping assembly 60, and the handheld sander 80 away from or towards the base 10 in order to set the handheld sander 80 at the desired ergonomic position; such collective pivot of the pivot table 30, the clamping assembly 60, and the handheld sander is denoted by a double arrow labeled “P3” in FIG. 11. Once the desired ergonomic position is found, the woodworker may then tighten the first locking assembly 50A and the second locking assembly 50B with the base 10 and the pivot table 30 until the locking knobs 54 of the first locking assembly 50A and the second locking assembly 50B are reengaged with the base 10 to hold and maintain the pivot table 30, the clamping assembly 60, and the handheld sander 80 at the desired ergonomic position.


It should be appreciated that the pivot table 30, the clamping assembly 60, and the handheld sander 80 may be collectively pivoted and/or rotated within a range of angles relative to the base 10. As best seen in FIG. 11, the pivot table 30, the clamping assembly 60, and the handheld sander 80 may be collectively pivoted within a range of angles ranging from 0 degrees up to about 90 degrees relative to the base 10. More particularly, the clamping assembly 60, and the handheld sander 80 may be collectively pivoted within a range of angles ranging from 0 degrees up to about 90 degrees via the angle measured between the third portion 30E of the pivot table 30 and the top edge 12D of the upright member 12 of the base 10. In the illustrated embodiment, the pivot table 30, the clamping assembly 60, and the handheld sander 80 are collectively pivoted to an angle of about 10 degrees relative to the base 10.


It should be appreciated that while the locking knobs 54 of the first locking assembly 50A and the second locking assembly 50B are disengaged from the base 10, the first locking assembly 50A and the second locking assembly 50B may enable the woodworker to collectively pivot the pivot table 30, the clamping assembly 60, and the handheld sander 80 to a precise, desired ergonomic position while preventing the pivot table 30, the clamping assembly 60, and the handheld sander 80 from slipping downward along the base 10. In this instance, first locking assembly 50A and the second locking assembly 50B remain engaged with the base 10 and the pivot table 30 to hold the pivot table 30 at a desired angle while still allowing the woodworker to collectively pivot the pivot table 30, the clamping assembly 60, and the handheld sander 80 to a precise, desired ergonomic position.


Once the adjustable mount 1 and the handheld sander 80 are provided in the desired ergonomic position, woodworker may then mount or clamp the adjustable mount 1 to a desired work table. In one instance, woodworker may clamp the adjustable mount 1 with a work table 90 via at least one clamp 92. As best seen in FIG. 12, woodworker may use at least two clamps 92 for clamping the first foot 14 at a first position of the work table 90 and the second foot 16 at a second position of the work table 90. In another instance, woodworker may mount the adjustable mount 1 with another work table 100 via the mounting mechanisms 70A, 70B. As best seen in FIG. 13, woodworker may use mounting mechanisms 70A for mounting the first foot 14 at a first position of the work table 90B and mounting mechanisms 70B for mounting the second foot 16 at a second position of the work table 90B. In this instance, the work table 100 is a router-type work table that defines series of openings 102 for enabling the mounting mechanisms 70A, 70B to mount the adjustable mount 1 with the work table 100.


Once the adjustable mount 1 is secured with a work table (e.g., work table 90, 100), woodworker may then introduce a handheld-sized workpiece 110 to the handheld sander 80 where the handheld sander 80 is provided at the desired ergonomic position via the adjustable mount 1 (see FIG. 14).


While not illustrated herein, woodworker may repeat the steps described above if the woodworker desires to reposition the handheld sander 80 at another ergonomic position based on various considerations, including the size of sanding another handheld-sized workpiece. While not illustrated herein, woodworker may also repeat the steps described above if the woodworker desires to reposition the adjustable mount 1 and the handheld sander 80 at another position on the work table 90, 100 based on various considerations, including the size of the handheld-sized workpiece, the size, shape, and configuration of the work table, and other relevant considerations of the like.



FIG. 15 illustrates a method 200 of sanding a workpiece at at least one ergonomic position. An initial step 202 of method 200 includes introducing an adjustable mount to a work table. Another step 204 of method 200 includes adjusting a clamping assembly of the adjustable mount to an unlocked position. Another step 206 of method 200 includes introducing a handheld sander into the clamping assembly. Another step 208 of method 200 includes adjusting the clamping assembly of the adjustable mount to a locked position. Another step 210 of method 200 includes collectively rotating a pivot table of the adjustable mount, the clamping assembly, and the handheld sander to the at least one ergonomic position. Another step 212 of method 200 includes securing a base of the adjustable mount to the work table. Another step 214 of method 200 includes sanding the workpiece at the at least one ergonomic position.


In other exemplary embodiments, method 200 may include optional steps or additional steps of sanding a workpiece at the at least one ergonomic position. Optional steps may further include that the step of collectively adjusting the pivot table, the clamping assembly, and the handheld sander to the at least one ergonomic position further comprises: loosening a locking knob of at least one locking assembly from the base and the pivot table; collectively rotating the pivot table, the clamping assembly, and the handheld sander to the at least one ergonomic position; and tightening the locking knob of the at least one locking assembly with the base and the pivot table at the at least one ergonomic position. Optional steps may further include that the step of adjusting the clamping assembly of the adjustable mount to the unlocked position further comprises: loosening at least one adjustment assembly of the clamping assembly from a clamping strap of the clamping assembly; and pivoting the at least one adjustment assembly away from the clamping strap until the at least one adjustment assembly is spaced apart from the clamping strap. Optional steps may further include that the step of adjusting the clamping assembly of the adjustable mount to the locked position further comprises: pivoting the at least one adjustment assembly towards the clamping strap until the at least one adjustment assembly operably engages with the clamping strap; tightening the at least one adjustment assembly towards the clamping strap until the handheld sander is clamped between a clamping plate of the clamping assembly and the clamping strap; and tightening at least another adjustment assembly towards the clamping strap until the handheld sander is clamped between the clamping plate and the clamping strap. Optional steps may further include that the step of securing the base of the adjustable mount to the work table further comprises: clamping at least one foot of the base, via a first clamping tool, to the work table. Optional steps may further include that the step of securing the base of the adjustable mount to the work table further comprises: introducing at least one attachment mechanism of adjustable mount through a first foot of the base and through at least one hole defined in the work table; introducing at least another attachment mechanism of adjustable mount through a second foot of the base and through at least another hole defined in the work table; securing the base, via the at least one attachment mechanism, with the work table; and securing the base, via the at least another attachment mechanism, with the work table. Optional steps may further include that loosening at least one locking knob from the base and the pivot table; collectively rotating the pivot table, the clamping assembly, and the handheld sander to at least another ergonomic position different than the at least one ergonomic position; tightening the at least one locking knob with the base and the pivot table at the at least one ergonomic position; and sanding the workpiece at the at least another ergonomic position.


Various inventive concepts may be embodied as one or more methods, of which an example has been provided. The acts performed as part of the method may be ordered in any suitable way. Accordingly, embodiments may be constructed in which acts are performed in an order different than illustrated, which may include performing some acts simultaneously, even though shown as sequential acts in illustrative embodiments.


While various inventive embodiments have been described and illustrated herein, those of ordinary skill in the art will readily envision a variety of other means and/or structures for performing the function and/or obtaining the results and/or one or more of the advantages described herein, and each of such variations and/or modifications is deemed to be within the scope of the inventive embodiments described herein. More generally, those skilled in the art will readily appreciate that all parameters, dimensions, materials, and configurations described herein are meant to be exemplary and that the actual parameters, dimensions, materials, and/or configurations will depend upon the specific application or applications for which the inventive teachings is/are used. Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, many equivalents to the specific inventive embodiments described herein. It is, therefore, to be understood that the foregoing embodiments are presented by way of example only and that, within the scope of the appended claims and equivalents thereto, inventive embodiments may be practiced otherwise than as specifically described and claimed. Inventive embodiments of the present disclosure are directed to each individual feature, system, article, material, kit, and/or method described herein. In addition, any combination of two or more such features, systems, articles, materials, kits, and/or methods, if such features, systems, articles, materials, kits, and/or methods are not mutually inconsistent, is included within the inventive scope of the present disclosure.


The articles “a” and “an,” as used herein in the specification and in the claims, unless clearly indicated to the contrary, should be understood to mean “at least one.” The phrase “and/or,” as used herein in the specification and in the claims (if at all), should be understood to mean “either or both” of the elements so conjoined, i.e., elements that are conjunctively present in some cases and disjunctively present in other cases. Multiple elements listed with “and/or” should be construed in the same fashion, i.e., “one or more” of the elements so conjoined. Other elements may optionally be present other than the elements specifically identified by the “and/or” clause, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, a reference to “A and/or B”, when used in conjunction with open-ended language such as “comprising” can refer, in one embodiment, to A only (optionally including elements other than B); in another embodiment, to B only (optionally including elements other than A); in yet another embodiment, to both A and B (optionally including other elements); etc. As used herein in the specification and in the claims, “or” should be understood to have the same meaning as “and/or” as defined above. For example, when separating items in a list, “or” or “and/or” shall be interpreted as being inclusive, i.e., the inclusion of at least one, but also including more than one, of a number or list of elements, and, optionally, additional unlisted items. Only terms clearly indicated to the contrary, such as “only one of” or “exactly one of,” or, when used in the claims, “consisting of,” will refer to the inclusion of exactly one element of a number or list of elements. In general, the term “or” as used herein shall only be interpreted as indicating exclusive alternatives (i.e. “one or the other but not both”) when preceded by terms of exclusivity, such as “either,” “one of,” “only one of,” or “exactly one of.” “Consisting essentially of,” when used in the claims, shall have its ordinary meaning as used in the field of patent law.


As used herein in the specification and in the claims, the phrase “at least one,” in reference to a list of one or more elements, should be understood to mean at least one element selected from any one or more of the elements in the list of elements, but not necessarily including at least one of each and every element specifically listed within the list of elements and not excluding any combinations of elements in the list of elements. This definition also allows that elements may optionally be present other than the elements specifically identified within the list of elements to which the phrase “at least one” refers, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, “at least one of A and B” (or, equivalently, “at least one of A or B,” or, equivalently “at least one of A and/or B”) can refer, in one embodiment, to at least one, optionally including more than one, A, with no B present (and optionally including elements other than B); in another embodiment, to at least one, optionally including more than one, B, with no A present (and optionally including elements other than A); in yet another embodiment, to at least one, optionally including more than one, A, and at least one, optionally including more than one, B (and optionally including other elements); etc.


While components of the present disclosure are described herein in relation to each other, it is possible for one of the components disclosed herein to include inventive subject matter, if claimed alone or used alone. In keeping with the above example, if the disclosed embodiments teach the features of A and B, then there may be inventive subject matter in the combination of A and B, A alone, or B alone, unless otherwise stated herein.


As used herein in the specification and in the claims, the term “effecting” or a phrase or claim element beginning with the term “effecting” should be understood to mean to cause something to happen or to bring something about. For example, effecting an event to occur may be caused by actions of a first party even though a second party actually performed the event or had the event occur to the second party. Stated otherwise, effecting refers to one party giving another party the tools, objects, or resources to cause an event to occur. Thus, in this example a claim element of “effecting an event to occur” would mean that a first party is giving a second party the tools or resources needed for the second party to perform the event, however the affirmative single action is the responsibility of the first party to provide the tools or resources to cause said event to occur.


When a feature or element is herein referred to as being “on” another feature or element, it can be directly on the other feature or element or intervening features and/or elements may also be present. In contrast, when a feature or element is referred to as being “directly on” another feature or element, there are no intervening features or elements present. It will also be understood that, when a feature or element is referred to as being “connected”, “attached” or “coupled” to another feature or element, it can be directly connected, attached or coupled to the other feature or element or intervening features or elements may be present. In contrast, when a feature or element is referred to as being “directly connected”, “directly attached” or “directly coupled” to another feature or element, there are no intervening features or elements present. Although described or shown with respect to one embodiment, the features and elements so described or shown can apply to other embodiments. It will also be appreciated by those of skill in the art that references to a structure or feature that is disposed “adjacent” another feature may have portions that overlap or underlie the adjacent feature.


Spatially relative terms, such as “under”, “below”, “lower”, “over”, “upper”, “above”, “behind”, “in front of”, and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is inverted, elements described as “under” or “beneath” other elements or features would then be oriented “over” the other elements or features. Thus, the exemplary term “under” can encompass both an orientation of over and under. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly. Similarly, the terms “upwardly”, “downwardly”, “vertical”, “horizontal”, “lateral”, “transverse”, “longitudinal”, and the like are used herein for the purpose of explanation only unless specifically indicated otherwise.


Although the terms “first” and “second” may be used herein to describe various features/elements, these features/elements should not be limited by these terms, unless the context indicates otherwise. These terms may be used to distinguish one feature/element from another feature/element. Thus, a first feature/element discussed herein could be termed a second feature/element, and similarly, a second feature/element discussed herein could be termed a first feature/element without departing from the teachings of the present invention.


An embodiment is an implementation or example of the present disclosure. Reference in the specification to “an embodiment,” “one embodiment,” “some embodiments,” “one particular embodiment,” “an exemplary embodiment,” or “other embodiments,” or the like, means that a particular feature, structure, or characteristic described in connection with the embodiments is included in at least some embodiments, but not necessarily all embodiments, of the invention. The various appearances “an embodiment,” “one embodiment,” “some embodiments,” “one particular embodiment,” “an exemplary embodiment,” or “other embodiments,” or the like, are not necessarily all referring to the same embodiments.


If this specification states a component, feature, structure, or characteristic “may”, “might”, or “could” be included, that particular component, feature, structure, or characteristic is not required to be included. If the specification or claim refers to “a” or “an” element, that does not mean there is only one of the element. If the specification or claims refer to “an additional” element, that does not preclude there being more than one of the additional element.


As used herein in the specification and claims, including as used in the examples and unless otherwise expressly specified, all numbers may be read as if prefaced by the word “about” or “approximately,” even if the term does not expressly appear. The phrase “about” or “approximately” may be used when describing magnitude and/or position to indicate that the value and/or position described is within a reasonable expected range of values and/or positions. For example, a numeric value may have a value that is +/−0.1% of the stated value (or range of values), +/−1% of the stated value (or range of values), +/−2% of the stated value (or range of values), +/−5% of the stated value (or range of values), +/−10% of the stated value (or range of values), etc. Any numerical range recited herein is intended to include all sub-ranges subsumed therein.


Additionally, the method of performing the present disclosure may occur in a sequence different than those described herein. Accordingly, no sequence of the method should be read as a limitation unless explicitly stated. It is recognizable that performing some of the steps of the method in a different order could achieve a similar result.


In the claims, as well as in the specification above, all transitional phrases such as “comprising,” “including,” “carrying,” “having,” “containing,” “involving,” “holding,” “composed of,” and the like are to be understood to be open-ended, i.e., to mean including but not limited to. Only the transitional phrases “consisting of” and “consisting essentially of” shall be closed or semi-closed transitional phrases, respectively.


To the extent that the present disclosure has utilized the term “invention” in various titles or sections of this specification, this term was included as required by the formatting requirements of word document submissions pursuant the guidelines/requirements of the United States Patent and Trademark Office and shall not, in any manner, be considered a disavowal of any subject matter.


In the foregoing description, certain terms have been used for brevity, clearness, and understanding. No unnecessary limitations are to be implied therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes and are intended to be broadly construed.


Moreover, the description and illustration of various embodiments of the disclosure are examples and the disclosure is not limited to the exact details shown or described.

Claims
  • 1. An adjustable mount for a handheld sander, comprising: a base adapted to engage with a work table;a pivot table pivotably engaged with the base; anda clamping assembly operably engaged with the pivot table for securing the handheld sander with the adjustable mount;wherein the pivot table, the clamping assembly, and the handheld sander are collectively rotatable relative to the base for providing the handheld sander at at least one ergonomic position.
  • 2. The adjustable mount of claim 1, wherein the pivot table is releasably secured with the base to collectively maintain the pivot table, the clamping assembly, and the handheld sander at at least one angle from a range of angles relative to the base.
  • 3. The adjustable mount of claim 1, wherein the base comprises: an upright member;a first foot operably engaged with a first end of the upright member; anda second foot operably engaged with a second end of the upright member longitudinally opposite to the first end.
  • 4. The adjustable mount of claim 3, further comprising: at least one pivot pin pivotably engaging the pivot table with the upright member;wherein the pivot table, the clamping assembly, and the handheld sander are configured to collectively rotate about the at least one pivot pin.
  • 5. The adjustable mount of claim 3, further comprising: at least one locking member releasably securing the pivot table with the upright member to collectively maintain the pivot table, the clamping assembly, and the handheld sander at at least one angle from a range of angles relative to the base.
  • 6. The adjustable mount of claim 5, wherein the base further comprises: at least one slot defined in the upright member vertically above one of the first foot and the second foot;wherein the at least one locking member rides inside of the at least one slot for collectively maintaining the pivot table, the clamping assembly, and the handheld sander at at least one angle from a range of angles relative to the base.
  • 7. The adjustable mount of claim 3, wherein each of the first foot and the second foot are adapted to be mounted to the work table via a clamping tool.
  • 8. The adjustable mount of claim 3, further comprising: at least one attachment mechanism operably engaging one of the first foot and the second foot with the work table via at least one hole defined in the work table.
  • 9. The adjustable mount of claim 1, wherein the clamping assembly comprises: a clamping plate operably engaged with the pivot table;at least one adjustment assembly operably engaged with the clamping plate; anda clamping strap operably engaged with the at least one adjustment assembly;wherein the clamping plate, the at least one adjustment assembly, and the clamping strap are adapted to secure the handheld sander between the clamping plate and the clamping strap.
  • 10. The adjustable mount of claim 9, wherein the clamping strap is moveably adjustable relative to the clamping strap via the at least one adjustment assembly.
  • 11. The adjustable mount of claim 9, wherein the at least one adjustment assembly comprises: a knuckle pivotably engaged with the clamping plate;a threaded rod operably engaged with the knuckle and the clamping strap; anda locking knob threadably engaged with the threaded rod opposite to the knuckle and operably engageagble with the clamping strap;wherein the locking knob is configured to linearly move the clamping strap at a first position along the threaded rod relative to the clamping strap for securing the handheld sander between the clamping plate and the clamping strap.
  • 12. The adjustable mount of claim 9, further comprising: at least another adjustment assembly operably engaged with the clamping plate and adjacent to the at least one adjustment assembly;wherein the at least another adjustment assembly is configured to linearly move the clamping strap relative to the clamping strap for securing the handheld sander between the clamping plate and the clamping strap.
  • 13. The adjustable mount of claim 12, wherein the at least another adjustment assembly comprises: a knuckle pivotably engaged with the clamping plate;a threaded rod pivotally engaged with the knuckle and the clamping strap; anda locking knob threadably engaged with the threaded rod opposite to the knuckle and operably engageagble with the clamping strap;wherein the locking knob is configured to linearly move the clamping strap at a second position along the threaded rod relative to the clamping strap to secure the handheld sander between the clamping plate and the clamping strap.
  • 14. A method of sanding a workpiece at at least one ergonomic position, comprising steps of: introducing an adjustable mount to a work table;adjusting a clamping assembly of the adjustable mount to an unlocked position;introducing a handheld sander into the clamping assembly;adjusting the clamping assembly of the adjustable mount to a locked position;collectively rotating a pivot table of the adjustable mount, the clamping assembly, and the handheld sander to the at least one ergonomic position;securing a base of the adjustable mount to the work table; andsanding the workpiece at the at least one ergonomic position.
  • 15. The method of claim 14, wherein the step of collectively adjusting the pivot table, the clamping assembly, and the handheld sander to the at least one ergonomic position further comprises: loosening a locking knob of at least one locking assembly from the base and the pivot table;collectively rotating the pivot table, the clamping assembly, and the handheld sander to the at least one ergonomic position; andtightening the locking knob of the at least one locking assembly with the base and the pivot table at the at least one ergonomic position.
  • 16. The method of claim 14, wherein the step of adjusting the clamping assembly of the adjustable mount to the unlocked position further comprises: loosening at least one adjustment assembly of the clamping assembly from a clamping strap of the clamping assembly; andpivoting the at least one adjustment assembly away from the clamping strap until the at least one adjustment assembly is spaced apart from the clamping strap.
  • 17. The method of claim 16, wherein the step of adjusting the clamping assembly of the adjustable mount to the locked position further comprises: pivoting the at least one adjustment assembly towards the clamping strap until the at least one adjustment assembly operably engages with the clamping strap;tightening the at least one adjustment assembly towards the clamping strap until the handheld sander is clamped between a clamping plate of the clamping assembly and the clamping strap; andtightening at least another adjustment assembly towards the clamping strap until the handheld sander is clamped between the clamping plate and the clamping strap.
  • 18. The method of claim 14, wherein the step of securing the base of the adjustable mount to the work table further comprises: clamping at least one foot of the base, via a first clamping tool, to the work table.
  • 19. The method of claim 14, wherein the step of securing the base of the adjustable mount to the work table further comprises: introducing at least one attachment mechanism of adjustable mount through a first foot of the base and through at least one hole defined in the work table;introducing at least another attachment mechanism of adjustable mount through a second foot of the base and through at least another hole defined in the work table;securing the base, via the at least one attachment mechanism, with the work table; andsecuring the base, via the at least another attachment mechanism, with the work table.
  • 20. The method of claim 14, further comprising: loosening at least one locking knob from the base and the pivot table;collectively rotating the pivot table, the clamping assembly, and the handheld sander to at least another ergonomic position different than the at least one ergonomic position;tightening the at least one locking knob with the base and the pivot table at the at least one ergonomic position; andsanding the workpiece at the at least another ergonomic position.