RETAINING RING PLIER SYSTEMS AND METHODS

Abstract

A plier assembly comprises first and second handle assemblies, a main hinge pin, and a bias spring. The first and second handle assemblies each comprise a frame assembly, a support block defining a support block longitudinal axis, a proximal opening, and a distal opening, a tip assembly supported by the first support block, a proximal pin, and a distal pin. The main hinge pin engages the support blocks to support the second handle assembly for movement relative to the first handle assembly. The bias spring is configured to apply a biasing force to the support blocks of the first and second handle assemblies. The proximal openings are sized and dimensioned such that, as the second handle assembly moves relative to the first handle assembly, the longitudinal axes of the support blocks are substantially parallel.

Description

TECHNICAL FIELD

The present invention relates to the installation and removal of retaining rings and, more specifically, to plier systems configured to facilitate the installation and/or removal of retaining rings.

BACKGROUND

Retaining rings are commonly used to maintain a part within a recess. The retaining ring is resiliently deformable. A retaining groove is formed in the recess, and the part is inserted into the recess past the groove. The retaining ring is deformed to a compressed configuration such that the retaining ring may be inserted into the recess aligned with the retaining groove. The retaining ring is then allowed to expand to an expanded configuration such that the retaining ring is at least partly received within the retaining groove. With the retaining ring at least partly received within the retaining groove in the expanded configuration, at least a portion of the retaining ring engages the part to inhibit removal of the part from the recess. To remove the part from the recess, the retaining ring is deformed from the expanded configuration to the compressed configuration and removed from the retaining groove.

The need exists for improved systems and methods for deforming retaining rings from the expanded configuration to the compressed configuration to facilitate installation and removal of such retaining rings.

SUMMARY

The present invention may be embodied as a plier assembly comprising first and second handle assemblies, a main hinge pin, and a bias spring. The first and second handle assemblies each comprise a frame assembly, a support block defining a support block longitudinal axis, a proximal opening, and a distal opening, a tip assembly supported by the first support block, a proximal pin, and a distal pin. The main hinge pin engages the support blocks to support the second handle assembly for movement relative to the first handle assembly. The bias spring is configured to apply a biasing force to the support blocks of the first and second handle assemblies. The proximal openings are sized and dimensioned such that, as the second handle assembly moves relative to the first handle assembly, the longitudinal axes of the support blocks are substantially parallel.

The present invention may also be embodied as a method of forming a plier assembly comprising the following steps. First and second handle assemblies are provided. Each of the first and second handle assemblies comprises a frame assembly, a support block defining a support block longitudinal axis, a proximal opening, and a distal opening, a tip assembly supported by the first support block, a proximal pin, and a distal pin. A main hinge pin is arranged to engage the support blocks to support the second handle assembly for movement relative to the first handle assembly. A bias spring is arranged to apply a biasing force to the support blocks of the first and second handle assemblies. The proximal openings defined by the support blocks are sized and dimensioned such that, as the second handle assembly moves relative to the first handle assembly, the longitudinal axes of the support blocks are substantially parallel.

The present invention may also be embodied as a plier assembly comprising first and second handle assemblies, a main hinge pin, a bias spring, and a drive assembly. The first and second handle assemblies each comprise a frame assembly, a support block defining a support block longitudinal axis, a proximal opening, and a distal opening, a tip assembly supported by the first support block, a proximal pin, and a distal pin. The main hinge pin engages the support blocks to support the second handle assembly for movement relative to the first handle assembly. The bias spring is configured to apply a biasing force to the support blocks of the first and second handle assemblies. The drive assembly is supported between the first handle assembly and the second handle assembly such that operation of the drive assembly pivots the first handle assembly relative to the second handle assembly.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of a first example plier assembly of the present invention;

FIG. 2 is an elevation view of a retaining ring that may be reconfigured using the first example plier assembly;

FIG. 3 is an exploded view of the first example plier assembly;

FIG. 4 is a side elevation view of the first example plier assembly in a closed configuration and with a drive assembly thereof in an engaged configuration;

FIG. 5 is a side elevation cutaway view of the first example plier assembly in the closed configuration illustrating details of first and second tip assemblies thereof;

FIG. 6 is a side elevation view of the first example plier assembly in a partly open configuration;

FIG. 7 is a side elevation cutaway view of the first example plier assembly in the partly opening configuration illustrating details of first and second tip assemblies thereof;

FIG. 8 is a side elevation cutaway view of the first example plier assembly in the partly opening configuration with the drive assembly thereof removed for clarity; and

FIG. 9 is a side elevation cutaway view of the first example plier assembly in the partly opening configuration with the drive assembly thereof in a disengaged configuration.

DETAILED DESCRIPTION

FIG. 1 depicts a first example plier assembly 20 constructed in accordance with, and embodying, the principles of the present invention. The first example plier assembly 20 is configured to cooperate with an example retaining ring 22 to facilitate installation and removal of the example retaining ring 22.

The example retaining ring 22 comprises a collar portion 30, a first end portion 32, and a second end portion 34. First and second ring openings 36 and 38 are formed in the first and second end portions 32 and 34, respectively. The example retaining ring 22 is or may be constructed in used in a conventional manner, and the construction and use of the example retaining ring 22 will not be described herein beyond that extent necessary for a complete understanding of the construction and operation of the first example plier assembly 20.

The first example plier assembly 20 comprises a first handle assembly 120, a second handle assembly 122, a drive assembly 124, a bias assembly 126, and a main hinge assembly 128. The example main hinge assembly 128 supports the example first and second handle assemblies 120 and 122 for pivoting movement about a main pivot axis A defined by the main hinge assembly 128. The example drive assembly 124 is operatively connected between the example first and second handle assemblies 120 and 122 such that operation of the example drive assembly 124 causes pivoting movement of the first and second handle assemblies 120 and 122 relative to each other about the main pivot axis A.

The example first handle assembly 120 comprises a first frame assembly 130, a first support block 132, and a first tip assembly 134. The example second handle assembly 122 comprises a second frame assembly 140, a second support block 142, and a second tip assembly 144. The example first handle assembly 122 further comprises a first handle proximal pin assembly 150 and a first handle distal pin assembly 152. The example second handle assembly 122 further comprises a second handle proximal pin assembly 160 and a second handle distal pin assembly 162. The example first handle proximal pin assembly 150 and second handle distal pin assembly 162 support the second support block 142 relative to the first and second frame assemblies 130 and 140, and the example second handle proximal pin assembly 160 and first handle distal pin assembly 152 support the second support block 142 relative to the first and second frame assemblies 130 and 140.

The example drive assembly 124 comprises a drive rod 170, a first drive block 172 defining a pivot lock projection 172a, a second drive block 174, and pivot block retaining clips 176. The first drive block 172 is detachably attachable to the first frame assembly 130 as will be described in detail below, and the second drive block 174 is rotatably attached to the second frame assembly 140 by the pivot block retaining clips 176. The example drive rod 170 defines first and second threaded portions 170a and 170b, and the first and second drive blocks 172 and 174 are internally threaded to engage the first and second threaded portions 170a and 170b, respectively. The threaded portions 170a and 170b are configured to engage the first and second drive blocks 172 and 174 such that axial rotation of the drive rod 170 in a first direction displaces the drive blocks 172 and 174 towards each other and in a second direction displaces the first and second drive blocks 172 and 174 away from each other. A handle 178 may be secured to the drive rod 170 to facilitate axial rotation thereof.

The example bias assembly 126 is operatively arranged between the first and second support blocks 132 and 142 to bias the first and second support blocks 132 and 134 into a desired relative orientation during operation of the first example plier 20 as will be described in further detail below. As shown for example in FIGS. 3 and 5, the example bias assembly 128 comprises a spring 180 and first and second spring screws 182 and 184. The first spring screw 182 supports one end of the spring 180 relative to the first support block 132, while the second spring screw 184 supports the other end of the spring 180 relative to the second support block 142.

The example hinge assembly 128 comprises a main hinge pin 190 and a main hinge retaining clip 192. The main hinge pin 190 extends through the first and second frame assemblies 130 and 140 such that the first and second handle assemblies pivot about the main pivot axis A as will be discussed in further detail below.

The example first and second tip assemblies 134 and 144 are supported by the first and second support blocks 132 and 142, respectively, such that pivoting movement of the handle assemblies 120 and 122 about the main pivot axis A relative to each other cause the tip assemblies 134 and 144 to move towards and away from each other.

The first and second tip assemblies 134 and 144 are configured to engage the first and second ring openings 36 and 38. With the first and second support blocks 132 and 142 engaged with the first and second handle assemblies 120 and 122, respectively, axial rotation of the drive rod 170 in the first direction causes the support blocks 132 and 142, and first and second tip assemblies 134 and 144 supported thereby, to move towards each other and thus move the first and second ring openings 36 and 38 towards each other. Axial rotation of the drive rod 170 in the second direction causes the support blocks 132 and 142, and first and second tip assemblies 134 and 144 supported thereby, to move away from each other and thus move the first and second ring openings 36 and 38 away from each other. Axial rotation of the drive rod 170 in the first direction may thus place the example retaining ring 22 in a compressed configuration during installation and removal. Once the example retaining ring 22 is in the appropriate orientation, axial rotation of the drive rod 170 in the second direction may thus place the example retaining ring 22 in an expanded configuration when installed.

Further, the support blocks 132 and 142 are supported by the first and second frame assemblies 130 and 140 such that the support blocks maintain a desired angular relationship with each other. In particular, a longitudinal axis B1 of the example first support block 132 is substantially parallel to a longitudinal axis B2 of the example second support block 142 during relative pivoting movement of the first and second handle assemblies 120 and 122.

With the foregoing general understanding of the first example plier assembly 20 in mind, details of construction and operation of the first example plier assembly 20 will now be described.

The example first frame assembly 130 comprises a first outer frame member 220, a second outer frame member 222, a first lock plate 224 defining a first lock plate slot 224a, a second lock plate 226 defining a second lock plate slot 226a, and a plurality of first spacer plates 228. The example second frame assembly 140 comprises a first inner frame member 220, a second inner frame member 222, and a plurality of second spacer plates 224. A plurality of first handle fasteners 236 are used to form the first handle assembly 120, and a plurality of second handle fasteners 238 are used to form the second handle assembly 122.

The first handle proximal pin assembly 150 comprises a first proximal pin 240, a first proximal retainer clip 242, and first and second proximal spacers 244. The first handle distal pin assembly 152 comprises a first distal pin 250, a first distal retaining clip 252, and first and second distal spacers 254. The second handle proximal pin assembly 160 comprises a second proximal pin 260 and a second proximal retainer clip 262. The second handle distal pin assembly 162 comprises a second distal pin 270 and a second distal retaining clip 272.

The example first and second support blocks 132 and 142 are identical and will be described together. Each of the support blocks 132 and 142 defines a proximal opening 280, a distal opening 282, a tip recess 284, a tip screw opening 286, and first and second spring openings 288a and 288b. The example tip recess 284 defines an undercut portion 284a. The example support blocks 132 and 142 need not be identical.

The example first and second tip assemblies 134 and 144 are also identical and will be described together. Each of the tip assemblies 134 and 144 comprises a tip member 290 and a tip screw 292. The example tip members 290 each defines a mounting portion 294, an extension portion 296, and a tip portion 298. The example mounting portion 294 further defines an undercut surface 294a. The tip portions 298 are sized and dimensioned to fit within the first and second ring openings 36 and 38 of the example retaining ring 22. The example tip assemblies 134 and 144 need not be identical.

The mounting portions 294 of the tip members 290 are arranged in the tip recesses 284 of the support blocks 132 and 134, and the tip screws 294 are threaded through the tip members 290 and into the tip screw openings 286 to secure the tip members 290 to the support blocks 132 and 134. The undercut surface 294a may further be configured to engage the undercut portion 284a of the tip recess 284 defined by the support blocks 132 and 134 to inhibit twisting movement of the tip members 390 relative to the support blocks 132 and 134. In particular, the undercut surfaces 294a are angled relative to the axis B1 and B2, respectively, and surfaces of the support blocks 132 and 134 defining the undercut portion 284a of the tip recess 284 define angles that are complementary to the angles of the undercut surfaces 294a. The example tip members 290 thus engage the example support blocks 132 and 134 by forming half of a dovetail joint that effectively translates loads between the tip members 290 and the support blocks 132 and 134.

The example tip members 290 may be made of a higher quality, relatively rigid material (e.g., tempered steel) as compared to the material from which the remaining parts of the first example plier assembly 20 are fabricated. The relatively small diameter tip portions 298 of the tip members 290 thus are less likely to deflect under the loads necessary to compress the retaining ring 22, but the cost of the first example plier assembly 20 may be reduced. Further, the tip members 290 are easily replaceable if damaged or if a different size or shape of the tip portion 298 is desired.

As shown in FIGS. 7-9, the drive system 124 may be configured in an engaged configuration (FIG. 7) or a disengaged configuration (FIG. 9). In either configuration, the second pivot block 174 pivotably connects the drive rod 170 to the second handle assembly 122. And in the engaged configuration, the pivot lock projection(s) 172a extending from the first pivot block 172 engage the lock plate slots 224a and 226a formed in the lock plates 224 and 226. With the pivot lock projection(s) 172a received within the lock plate slots 224a and 226a, the first pivot block 172 is pivotably connected to the first handle assembly 120. In this engaged configuration, axial rotation of the drive rod 170 will displace at least a portion of the handle assemblies 120 and 122 towards and away from each other as described above. To place the drive system 124 in its disengaged configuration, the drive rod 170 is pivoted such that the pivot lock projection(s) 172a are removed from the lock plate slots 224a and 226a. In this disengaged configuration, the handles 120 and 122 may be rotated or pivoted relative to each other about the main pivot axis A without use of the drive system 124. The use of a drive system operable in engaged and disengaged configurations is optional, and the plier assembly of the present invention may be embodied with a drive system that is fixed in the engaged configuration and not reconfigurable into the disengaged configuration.

Claims

1. A plier assembly comprising: first and second handle assemblies each comprising a frame assembly,a support block defining a support block longitudinal axis, a proximal opening, and a distal opening,a tip assembly supported by the first support block,a proximal pin, anda distal pin;a main hinge pin for engaging the support blocks to support the second handle assembly for movement relative to the first handle assembly; anda bias spring configured to apply a biasing force to the support blocks of the first and second handle assemblies; whereinthe proximal openings are sized and dimensioned such that, as the second handle assembly moves relative to the first handle assembly, the longitudinal axes of the support blocks are substantially parallel.

2. A plier assembly as recited in claim 1, in which the proximal openings are elongate slots configured to allow movement of the proximal pins.

3. A plier assembly as recited in claim 1, further comprising a drive assembly supported between the first handle assembly and the second handle assembly such that operation of the drive assembly pivots the first handle assembly relative to the second handle assembly.

4. A plier assembly as recited in claim 3, in which the drive assembly is pivotably supported by the second handle assembly and detachably attachable to the first handle assembly.

5. A plier assembly as recited in claim 4, in which the drive assembly is detachably attached to the first handle assembly when operation of the drive assembly pivots the first handle assembly relative to the second handle assembly.

6. A plier assembly as recited in claim 5, in which the drive assembly is detached from the first handle assembly to allow the first handle assembly to pivot relative to the second handle assembly without operation of the drive assembly.

7. A plier assembly as recited in claim 3, in which the drive assembly comprises: a first drive block adapted to engage the first handle assembly;a second drive block adapted to engage the second handle assembly; anda drive rod adapted to engage the first and second drive blocks such that axial rotation of the drive rod displaces the first and second drive blocks in opposite directions relative to each other.

8. A plier assembly as recited in claim 7, in which: the first drive block is detachably attachable to the first handle assembly; andthe second drive block is pivotably supported by the second handle assembly.

9. A method of forming a plier assembly comprising the steps of: providing first and second handle assemblies each comprising a frame assembly,a support block defining a support block longitudinal axis, a proximal opening, and a distal opening,a tip assembly supported by the first support block,a proximal pin, anda distal pin;arranging a main hinge pin to engage the support blocks to support the second handle assembly for movement relative to the first handle assembly; andarranging a bias spring to apply a biasing force to the support blocks of the first and second handle assemblies;sizing and dimensioning the proximal openings defined by the support blocks such that, as the second handle assembly moves relative to the first handle assembly, the longitudinal axes of the support blocks are substantially parallel.

10. A method as recited in claim 9, in which the proximal openings are elongate slots configured to allow movement of the proximal pins.

11. A method as recited in claim 9, further comprising the step of arranging a drive assembly between the first handle assembly and the second handle assembly such that operation of the drive assembly pivots the first handle assembly relative to the second handle assembly.

12. A method as recited in claim 11, further comprising the steps of: pivotably supporting the drive assembly from the second handle assembly; anddetachably attaching the drive assembly to the first handle assembly.

13. A method as recited in claim 12, further comprising the step of detachably attaching the drive assembly to the first handle assembly when operation of the drive assembly pivots the first handle assembly relative to the second handle assembly.

14. A method as recited in claim 13, further comprising the step of detaching the drive assembly from the first handle assembly to allow the first handle assembly to pivot relative to the second handle assembly without operation of the drive assembly.

15. A method as recited in claim 11, in which the step of providing the drive assembly comprises the steps of: providing a first drive block adapted to engage the first handle assembly;providing a second drive block adapted to engage the second handle assembly; andproviding a drive rod adapted to engage the first and second drive blocks; andengaging the drive rod with the first and second drive blocks such that axial rotation of the drive rod displaces the first and second drive blocks in opposite directions relative to each other.

16. A method as recited in claim 15, further comprising the steps of: detachably attaching the first drive block to the first handle assembly; andpivotably supporting the second drive block with the second handle assembly.

17. A plier assembly comprising: first and second handle assemblies each comprising a frame assembly,a support block defining a support block longitudinal axis, a proximal opening, and a distal opening,a tip assembly supported by the first support block,a proximal pin, anda distal pin;a main hinge pin for engaging the support blocks to support the second handle assembly for movement relative to the first handle assembly;a bias spring configured to apply a biasing force to the support blocks of the first and second handle assemblies; anda drive assembly supported between the first handle assembly and the second handle assembly such that operation of the drive assembly pivots the first handle assembly relative to the second handle assembly.

18. A plier assembly as recited in claim 17, in which the proximal openings are elongate slots configured to allow movement of the proximal pins.

19. A plier assembly as recited in claim 17, in which the drive assembly is pivotably supported by the second handle assembly and detachably attachable to the first handle assembly.

20. A plier assembly as recited in claim 17, in which the drive assembly comprises: a first drive block adapted to engage the first handle assembly;a second drive block adapted to engage the second handle assembly; anda drive rod adapted to engage the first and second drive blocks such that axial rotation of the drive rod displaces the first and second drive blocks in opposite directions relative to each other.