The present invention relates to a retard roller, and more particularly to a retard roller for use in an automatic document feeder.
Generally, an automatic document feeder is usually integrated into the scanning apparatus for successively scanning a stack of documents. The automatic document feeder has a sheet input tray for placing the stack of documents. The automatic document feeder also has a sheet pick-up module for successively feeding the stack of documents from a sheet input tray to the internal portion of the automatic document feeder in a sheet-feeding direction. For allowing only one document to be fed into the internal portion of the automatic document feeder at each feeding time, the sheet pick-up module has a sheet separation roller and a separation pad. The separation pad is disposed under the sheet separation roller. The sheet separation roller may provide a frictional force to the document that is contacted with the separation pad. The frictional forces between the sheet pick-up module, the separation pad and the documents should be elaborately controlled. Generally, the frictional force between the sheet pick-up module and the document contacted with the sheet pick-up module is greater than the frictional force between the documents. In addition, the frictional force between the separation pad and the document contacted with the separation pad is also greater than the frictional force between the documents. As a consequence, only one document is allowed to be fed into the internal portion of the automatic document feeder at each feeding time. As the automatic document feeder is used for a long time, the separation pad is usually abraded, or even losses the function of separating documents.
For solving the above drawbacks, an automatic document feeder is disclosed. Such an automatic document feeder has a retard roller in replace of the separation pad. The function of the retard roller is similar to the separation pad. Generally, the retard roller is advantageous over the separation pad. When the document is transported across the region between the sheet pick-up module and the retard roller, the retard roller is rotated as the document is transported across the region. As such, different zones of the retard roller are abraded by the document for different feeding times. Due to the rotation of the retard roller, the abraded zones of the retard roller are distributed over the retard roller. Whereas, the separation pad has a specified abrade zone. As a consequence, the retard roller has a longer user life than the separation pad.
However, the retard roller and the separation pad have the similar drawbacks. For example, there is no mechanism for prompting the abraded condition of the retard roller or the separation pad. In a case that the retard roller or the separation pad is seriously abraded and has malfunction, the use of the retard roller or the separation pad may increase the possibility of causing the double feeding problem. Until the user finds that the retard roller or the separation pad is seriously abraded, several double feeding events have occurred, and some documents are not successfully scanned. The process of checking the double-fed documents is time-consuming. In addition, it is also the time-consuming and troublesome to re-scan the double-fed documents.
An object of the present invention provides a retard roller whose abraded zone is switchable.
Another object of the present invention provides a retard roller having a function of indicating the abraded condition thereof.
A further object of the present invention provides an easily disassembled/assembled retard roller module.
In accordance with an aspect of the present invention, there is provided a retard roller of an automatic document feeder for providing a frictional force to separate a first document and a second document from each other. The first document lies on the first document. The retard roller is disposed in a feeder cover of the automatic document feeder. The feeder cover includes a retard roller receptacle and a receiving structure beside the retard roller receptacle. The retard roller includes a rotating shaft, a switching wheel, a stopping rod and a retard sleeve member. The rotating shaft is disposed within the retard roller receptacle and rotatable with respect to the feeder cover. The switching wheel is disposed beside the rotating shaft, connected to the rotating shaft, and synchronously rotated with the rotating shaft. The switching wheel has a first locking region and a second locking region. The stopping rod is disposed within the receiving structure, and includes a confining part. The confining part is inserted into the first locking region or the second locking region of the switching wheel. The confining part is blocked by a blocking part, so that the stopping rod is hindered from rotating in a first rotating direction. The retard sleeve member is sheathed around the rotating shaft, and has a first contact surface exposed outside the retard roller receptacle. When the first document and the second document are transported into the automatic document feeder, the retard sleeve member is contacted with the second document to generate the frictional force. When the second document is moved in a sheet-feeding direction, the stopping rod is blocked by the blocking part to hinder the rotating shaft from rotating in the first rotating direction, so that the first contact surface is still exposed outside the retard roller receptacle. When the rotating shaft is rotated in a second rotating direction reverse to the first rotating direction, the stopping rod is rotated in the second rotating direction in response to rotation of the rotating shaft, and the confining part is moved from the first locking region to the second locking region, so that a second contact surface is exposed outside the retard roller receptacle.
In an embodiment, the feeder cover further includes a position-limiting hole, which is formed in a receptacle sidewall between the receiving structure and the retard roller receptacle. A position-limiting hole sidewall of the position-limiting hole is served as the blocking part for hindering the stopping rod from rotating in the first rotating direction.
In an embodiment, the retard sleeve member further includes a first-layered retard sleeve and a second-layered retard sleeve. The second-layered retard sleeve is enclosed by the first-layered retard sleeve. The first contact surface and the second contact surface are arranged on the first-layered retard sleeve.
In an embodiment, the retard roller further includes plural soft elements, which are disposed on the rotating shaft and contacted with the retard sleeve member for increasing a contact area between the second document and the retard sleeve member.
In an embodiment, each of the soft elements has a rectangular shape, and is made of sponge, soft rubbery material, ethylene vinyl acetate (EVA) material or ethylene propylene diene (EPDM) material.
In an embodiment, the rotating shaft further includes plural grooves for receiving corresponding soft elements.
In an embodiment, the switching wheel includes a D-shaped pivotal hole, a saw-toothed surface and plural locking posts. The rotating shaft is penetrated through the D-shaped pivotal hole, so that the switching wheel and the rotating shaft are connected with each other and the switching wheel is synchronously rotated with the rotating shaft. The saw-toothed surface provides a surface frictional force to facilitate a user to rotate the switching wheel. The plural locking posts are used for forming the first locking region and the second locking region. The plural locking posts are sustained against the confining part to confine a rotating range of the switching wheel, so that only the first contact surface of the retard sleeve member is exposed outside the retard roller receptacle.
In an embodiment, the plural locking posts include a first locking post, a second locking post, a third locking post and a fourth locking post. The first locking post and the second locking post collectively define the first locking region. The second locking post and the third locking post collectively define the second locking region. The third locking post has a first mark. The fourth locking post has a second mark. When the first mark is aligned with a cover mark of the feeder cover, the first contact surface of the retard sleeve member is exposed outside the retard roller receptacle. When the second mark is aligned with the cover mark of the feeder cover, the second contact surface is exposed outside the retard roller receptacle.
In accordance with another aspect of the present invention, there is provided a retard roller module of an automatic document feeder for providing a frictional force to separate a first document and a second document from each other. The first document lies on the second document. The retard roller is disposed in a feeder cover of the automatic document feeder. The feeder cover includes a retard roller module receptacle and a receiving structure beside the retard roller module receptacle. The retard roller module includes a module casing, a rotating shaft, a switching wheel, a stopping rod and a retard sleeve member. The module casing is disposed within the retard roller module receptacle. The rotating shaft is disposed within the module casing and rotatable with respect to the module casing. The switching wheel is disposed beside the rotating shaft, connected to the rotating shaft, and synchronously rotated with the rotating shaft. The switching wheel has a first locking region and a second locking region. The stopping rod is disposed within the receiving structure, and comprising a confining part. The confining part is inserted into the first locking region or the second locking region of the switching wheel. The confining part is blocked by a blocking part, so that the stopping rod is hindered from rotating in a first rotating direction. The retard sleeve member is sheathed around the rotating shaft, and having a first contact surface exposed outside the retard roller module receptacle. When the first document and the second document are transported into the automatic document feeder, the retard sleeve member is contacted with the second document to generate the frictional force. When the second document is moved in a sheet-feeding direction, the stopping rod is blocked by the blocking part to hinder the rotating shaft from rotating in the first rotating direction, so that the first contact surface is still exposed outside the retard roller module receptacle. When the rotating shaft is rotated in a second rotating direction reverse to the first rotating direction, the stopping rod is rotated in the second rotating direction in response to rotation of the rotating shaft, and the confining part is moved from the first locking region to the second locking region, so that a second contact surface is exposed outside the retard roller module receptacle.
In an embodiment, the feeder cover further includes a position-limiting hole, which is formed in a receptacle sidewall between the receiving structure and the retard roller module receptacle. A position-limiting hole sidewall of the position-limiting hole is served as the blocking part for hindering the stopping rod from rotating in the first rotating direction.
In an embodiment, the retard sleeve member further includes a first-layered retard sleeve and a second-layered retard sleeve. The second-layered retard sleeve is enclosed by the first-layered retard sleeve. The first contact surface and the second contact surface are arranged on the first-layered retard sleeve.
In an embodiment, the retard roller module further includes plural soft elements, which are disposed on the rotating shaft and contacted with the retard sleeve member for increasing a contact area between the second document and the retard sleeve member.
In an embodiment, each of the soft elements has a rectangular shape, and is made of sponge, soft rubbery material, ethylene vinyl acetate (EVA) material or ethylene propylene diene (EPDM) material.
In an embodiment, the rotating shaft further includes plural grooves for receiving corresponding soft elements.
In an embodiment, the switching wheel includes a D-shaped pivotal hole, a saw-toothed surface and plural locking posts. The rotating shaft is penetrated through the D-shaped pivotal hole, so that the switching wheel and the rotating shaft are connected with each other and the switching wheel is synchronously rotated with the rotating shaft. The saw-toothed surface provides a surface frictional force to facilitate a user to rotate the switching wheel. The plural locking posts are used for forming the first locking region and the second locking region. The plural locking posts are sustained against the confining part to confine a rotating range of the switching wheel, so that only the first contact surface of the retard sleeve member is exposed outside the retard roller module receptacle.
In an embodiment, the plural locking posts include a first locking post, a second locking post, a third locking post and a fourth locking post. The first locking post and the second locking post collectively define the first locking region. The second locking post and the third locking post collectively define the second locking region. The third locking post has a first mark. The fourth locking post has a second mark. When the first mark is aligned with a cover mark of the feeder cover, the first contact surface of the retard sleeve member is exposed outside the retard roller module receptacle. When the second mark is aligned with the cover mark of the feeder cover, the second contact surface is exposed outside the retard roller module receptacle.
The above objects and advantages of the present invention will become more readily apparent to those ordinarily skilled in the art after reviewing the following detailed description and accompanying drawings, in which:
Hereinafter, the configurations and connecting relations of the components included in the retard roller 1 will be illustrated with reference to
The stopping rod 13 is disposed within the receiving structure 22. The stopping rod 13 comprises a confining part 131. The confining part 131 is inserted into the first locking region 121 or the second locking region 122 of the switching wheel 12. Since the confining part 131 is blocked by the blocking part 2311, the stopping rod 13 is hindered from rotating in a first rotating direction C1. The stopping rod 13 is penetrated through the position-limiting hole 231 and inserted into the switching wheel 12. The retard sleeve member 14 is sheathed around the rotating shaft 11. When the document is transported into the internal portion of the automatic document feeder, the retard sleeve member 14 is contacted with the document to generate a frictional force.
The retard sleeve member 14 comprises a first-layered retard sleeve 141 and a second-layered retard sleeve 142. The second-layered retard sleeve 142 is enclosed by the first-layered retard sleeve 141. The first-layered retard sleeve 141 has a first contact surface 1411 and a second contact surface 1412. The first contact surface 1411 is exposed outside the retard roller receptacle 21 (see
Hereinafter, the operating principles of the retard roller 1 will be illustrated with reference to
Since the retard roller 1 fails to be rotated in the first rotating direction C1, the abraded zone of the retard sleeve member 14 is restricted to the first contact surface 1411. In other words, the area excluding the first contact surface 1411 is not abraded. Until the first contact surface 1411 is seriously abraded and fails to be normally operated, the region to be contacted with the document may be switched from the first contact surface 1411 to the second contact surface 1412, so that the retard roller 1 can be normally operated. In accordance with the present invention, by moving the switching wheel 12 to have the switching wheel 12 rotate in the second rotating direction C2, the first contact surface 1411 is no longer exposed outside the retard roller receptacle 21 but the second contact surface 1412 is exposed outside the retard roller receptacle 21.
Since the retard sleeve member 14 comprises the first-layered retard sleeve 141 and the second-layered retard sleeve 142, some specified purposes are achieved. That is, if the first-layered retard sleeve 141 corresponding to the first contact surface 1411 is abraded off and the second-layered retard sleeve 142 is exposed outside the retard sleeve member 14, the user may realize that the first contact surface 1411 is abraded off and fails to be normally operated. Once the user finds that the second-layered retard sleeve 142 is exposed outside the retard sleeve member 14, the user needs to rotate the switching wheel 12 in order to expose the second contact surface 1412 outside the retard roller receptacle 21. In some embodiments, the first-layered retard sleeve 141 is made of black rubbery material, and the second-layered retard sleeve 142 is made of red rubbery material. In this situation, the second-layered retard sleeve 142 becomes more conspicuous to be examined.
During the process of feeding the documents, the sheet pick-up module is lowered down. Generally, the contact area between the contact surface of the retard roller and the contact surface of the document is substantially as large as a line. This tiny contact area may result in failure of separating the documents. Especially when the contact surface is abraded, the possibility of causing sheet-separation failure is largely increased. For solving this drawback, the present invention further provides a retard roller having an increased contact surface.
The present invention further provides a retard roller module.
The stopping rod 43 is disposed within the receiving structure 52. The stopping rod 43 comprises a confining part 431. The confining part 431 is inserted into the first locking region 421 or the second locking region 422 of the switching wheel 42. Since the confining part 431 is blocked by the blocking part 4311, the stopping rod 43 is hindered from rotating in a first rotating direction C1′. The stopping rod 43 is penetrated through the position-limiting hole 531 and inserted into the switching wheel 42. The retard sleeve member 44 is sheathed around the rotating shaft 41. When the document is transported into the internal portion of the automatic document feeder, the retard sleeve member 44 is contacted with the document to generate a frictional force.
The retard sleeve member 44 comprises a first-layered retard sleeve 441 and a second-layered retard sleeve 442. The second-layered retard sleeve 442 is enclosed by the first-layered retard sleeve 441. The first-layered retard sleeve 441 has a first contact surface 4411 and a second contact surface (not shown). The first contact surface 4411 is exposed outside the retard roller module receptacle 51 (see
The retard roller module 4 is easily disassembled and assembled. Please refer to
From the above description, the retard sleeve member of the retard roller or the retard roller module of the present invention has two layers of retard sleeve surfaces to achieve the function of indicating the abraded condition of the retard roller. According to the abraded condition of the retard roller, the user can realize whether the abraded zone of the retard roller needs to be replaced with a new one so as to obviate the drawbacks encountered from the prior art. The retard roller has plural contact surfaces. During each sheet-feeding process, only a contact surface is contacted with the document, and the abraded zone is restricted to a specified contact surface for facilitating the user to monitoring the abraded condition of the retard roller. Moreover, since the retard roller module is easily disassembled and assembled, the retard sleeve member can be replaced with a new one without difficulty.
While the invention has been described in terms of what is presently considered to be the most practical and preferred embodiments, it is to be understood that the invention needs not be limited to the disclosed embodiment. On the contrary, it is intended to cover various modifications and similar arrangements included within the spirit and scope of the appended claims which are to be accorded with the broadest interpretation so as to encompass all such modifications and similar structures.
Number | Date | Country | Kind |
---|---|---|---|
099104589 | Feb 2010 | TW | national |
This application is a divisional of prior application Ser. No. 12/777,976, filed May 11, 2010, which is incorporated by reference.
Number | Date | Country | |
---|---|---|---|
Parent | 12777976 | May 2010 | US |
Child | 13645979 | US |