This invention pertains to the design and construction of retardation films (or plates) with any targeted dispersive property, including those with no wavelength dependence for the entire visible range. In particular, this invention deals with specific design of films with broadband (achromatic) quarterwave and halfwave retardation.
Retardation films, also called retardation plates, are used widely in optical systems. They can either be biaxial where nx′≠ny′≠nz′, or uniaxial where nz′ is equal to either nx′ or ny′. Here we define the direction of wave propagation to be the z-axis. The various symbols nx′, ny′ and nz′ stand for the refractive indices of the material in the various principle directions. Here we define the principle axes of the film as (x′, y′, z′) and the laboratory axes as (x, y, z). Since the films are going to be rotated about the z′-axis, we can let the films principal z-axis and the laboratory z-axis to be identical.
In both uniaxial and biaxial films, the optical retardation for waves polarized in one principal direction, such as the x′-axis, is different from the optical retardation for waves polarized in the orthogonal direction, such as the y′-axis, resulting in modification of the polarization state of any input wave. To be specific, the retardation value of a retardation plate mentioned in this invention is defined as the phase difference between the two orthogonal polarizations and is given by
where d is the thickness and Δn=ny′−nx′ is the birefringence of the retardation film, and λ is the wavelength of the input light. If Γ=π, then the retardation plate is a halfwave plate (HWP). If Γ=π/2, it is a quarterwave plate (QWP). Note that the value of nz′ is not a factor for the retardation plates discussed here, since we assume the wave to be propagating in the z-direction. However, nz′ will affect the viewing angle properties of the retardation film. It will have to be considered when both the dispersion and viewing angle have to be optimized.
Retardation films or plates have many applications such as in polarization manipulation and in phase compensation. Of all the retardation films, the halfwave plate and quarterwave plate are the most often used. In display engineering, they are used, for example, in viewing angle enhancement and for dispersion compensation [1]. In projection systems, QWP and HWP are used in polarization conversion optics and in skew ray compensation [2,3]. In all applications, the HWP and QWP should work well over the whole visible spectrum (400˜700 nm). However, conventional HWP and QWP using uniaxial or biaxial retardation films have strong wavelength dependence. As well, their angular dependences are not totally desirable, namely, the retardation changes as the beam propagation direction changes.
Various methods have been proposed to extend the wavelength range of retardation films [4, 5]. Several systems have been proposed making use of new materials (Zhu and Wu, U.S. Pat. No. 6,922,221: Broadband Quarter-Wave Film Device Including in Combination a Chromatic Half-Wave Film and a TN-LC Polymeric Film; Verrall, Ward, Hanmer, and Coates, U.S. Pat. No. 6,544,605: Combination of Optical Elements.).
In this invention, we provide a new broadband film design and method of making such films, making use of commercially available wavelength dispersive films. The present invention combines such films to make broadband (achromatic) retardation films. By making and using films according to the present invention, we can provide very broad broadband QWP and HWP films using commercial uniaxial or biaxial retardation films. Very importantly, these QWP and HWP films show negligible wavelength dependence, even at large viewing angles. In addition, the present invention can also be extended to cover retardation films with any targeted dispersion properties. For example, it can have a dispersion that matches that of the birefringence ΔnLC of the liquid crystal material. Thus, full compensation can be achieved for all wavelengths.
In this invention, the design of the retardation film such as HWP and QWP is treated as similar to the design of polarization interference filters (PIF) [5]. PIF is a filter that rotates the polarization of a particular wavelength band by 90°, while leaving all the other complementary wavelengths unchanged. This task is accomplished by a stack of retardation films as shown in
The basic structure of a PIF is shown in
The transfer function C (ω) of an N component PIF system is given by [6]
where
Δn is the dispersive birefringence of the retardation plate, d is the film thickness, and c is the velocity of the light in a vacuum. Since
thus
Eq. (2) can therefore be rewritten as,
C(Γ)=C0+C1e−iΓ+C2e−i2Γ . . . +CNe−iNΓ. (4)
It is well known that the Jones matrix can describe exactly the polarization state of light for normal incidence. Without loss of generality, we can define the x-axis as the direction of the input polarizer. Then the Jones vector of the input light is
The Jones matrix of the ith retardation plate is given by,
where φi is the optical axis orientation of the ith retardation plate relative to the x-axis, R(φ) is the polarization rotation matrix and
The optical axis of the retardation plate is defined as the x′-axis. The constant phase factor ψ in eq. (6) can be ignored in general without affecting the results since it does not affect the polarization state. The Jones matrix of the combination of N waveplates is therefore given by,
If we now rotate the PIF so that the new x-axis is in the direction of the output analyzer axis, the new output Jones vector will be given by,
where φp is the angle of the output analyzer relative to the original x-axis. Thus Eu is the real output in frequency domain, and Ev is the complementary function of Eu. It is easy to see that eq. (8) can be rewritten as
Eq. (9) can be expanded to give
Eu(Γ)=E0+E1e−iΓ+E2e−i2Γ . . . +ENe−iNΓ, (11)
where the coefficients Ei on the right-hand-side are functions of relative angle θi of the birefringent films and polarizers. Note that the actual output Eu(Γ) given in eq. (11) and the desired output C(Γ) in eq. (4) have the same format. Designing a PIF based on Jones matrix involves finding the values of φi such that
Eu(Γ)=C(Γ) (12)
In the numerical procedure, the desired output C(Γ) is given first, thus the coefficients Ci in eq. (4) can be calculated. Comparing the coefficients in eq. (11) and eq. (4), the relative angle φi of each birefringent film can therefore be obtained. The target output can be a broadband QWP or HWP. In addition, it can be a QWP or HWP with any targeted spectral dispersion properties. It can have a retardation dispersion that matches that of a liquid crystal for instance.
Let us also comment on the behavior of the dispersion of Δn. While the expansion in eq. (11) is always correct, straightly speaking, the expansion in eq. (2) is only valid if τd is a constant. Here we assume the wavelength dependence of τd to be very small so that it does not have to be included in the harmonic expansion. However, as can be seen in the specific examples of retardation film designs, this restriction is rather mild and does not affect the optical properties of the invented retardation films. Thus based on the algorithm given above, we have a new method for the design of any broadband retardation films using just conventional films.
Further features and advantages of the invention may be understood by reference to the following detailed description of the preferred embodiments, taken in conjunction with the following drawings, in which:
FIGS. 9A-C is a comparison between a commercially available QWP and broadband QWP of the present invention; and
In the preferred embodiments of the present invention, a number of retardation films with known retardation are stacked together to act as a single plate. The precise angles at which these films are stacked, inter alia helps to provide some of the important features and advantages of the present invention.
Broadband HWP
We describe two preferred embodiments of the present invention that deal with broadband halfwave retardation films (HWP). The broadband HWP works in the transmissive mode, and rotates the input linearly polarized light by 90° for the whole visible spectrum. Thus a HWP PIF between two crossed polarizers should have 100% efficiency. The desired transmission is given by
T(Γ)=|C(Γ)|2=C(Γ)·C*(Γ)=100%(400˜700 nm). (13)
Because the constraint condition (13) is rather loose, there are multi-solutions to C (Γ). This is different from PIF color filters where there are more constraints [6, 7].
Using this approach, the following design rules can be used in fabricating a broadband HWP:
1. Two Layer Design (HWP+HWP)
In the first preferred embodiment of this invention, we use two standard dispersive HWPs to make a broadband HWP. The design rules are:
φ1=15°˜30° (14)
φ2=φ1+45°±Δφ, (15)
where Δφ is in the range of ±5°. Here φ2 and φ1 are the orientation angles of the 2nd and 1st HWP relative to the x-axis as defined above. Notice that the values of φi are defined to modulus 180°, since rotating the retardation films by multiples of 180° in either the clockwise or counterclockwise directions does not change anything physically. For example, a retardation film at an angle of −35° is the same as one at an angle of 145°.
It should be noted that if φ1,φ2,φ3 . . . φN,φp are the solutions, then −φ1,−φ2,−φ3 . . . −φN,−φp; φp,φN,φN-1 . . . φ2,φ1; −φp,−φN,−φN-1 . . . −φ2,−φ1 are also solutions.
For a specific design of the broadband HWP, a commercial uniaxial HWP retardation film with a retardation value Γ of π at 540 nm can be used. The film is a Nitto-Denko NRF film (Nitto-Denko Corporation, Ibaraki, Osaka, Japan). The normalized dispersion property of the film is given by Cauchy's equation:
where A0=0.8646, B0=3.7018×104(nm2), C0=1.2×109(nm4). The dispersion of Γ is shown in
A 2-layer broadband HWP can be designed using equations (14) and (15). Here the specific orientation angles φ1 and φ2 are 20° and 64° respectively.
2. Three Layer Design (HWP+HWP+HWP)
In the second preferred embodiment of the present invention, we use three conventional dispersive HWPs to make a broadband HWP. The design rules are:
φ1=0°˜25° (17)
φ3=65°˜90°. (18)
φ2=φ1+φ3±45°±Δφ (19)
Alternatively, it is also possible to have the design rules
φ1=10°˜20° (20)
φ3=10°˜20° (21)
φ2=φ1+φ3±45°±Δφ. (22)
Yet another general design rule for the 3-film HWP is
φ1=70°˜80° (23)
φ3=70°˜80° (24)
φ2=φ1+φ3±45±Δφ (25)
It should be noted that if φ1,φ2,φ3 . . . φN,φp are the solutions, then
−φ1,−φ2,−φ3 . . . −φN,−φp; φp,φN,φN-1 . . . φ2,φ1;
−φp,−φN,−φN-1 . . . −φ2,−φ1 are also solutions.
For a broadband HWP design with three conventional HWPs, we used the same film as described in the above example, with the dispersion given by equation (16). There are four terms in eq. (3). The coefficients Ci are then varied to obtain condition (12). Since there are only 4 variables, convergence is calculated relatively easily. The result is given by
C(Γ)=0.7275−0.4410e−iΓ−0.2271e−i2Γ−0.0593ei3Γ (26)
Using these coefficients, the relation angles φi for the lamination of the retardation films can readily be obtained.
A HWP using the above design was fabricated by laminating three commercial films together (Quarter Wave or Half Wave Retardation Films, Model Nos. NRFO1A (Code No. R140) and NRFO1A (Code No. R270), respectively, available from Nitto Denko Company, Tokyo, Japan). The specific values of φ1, φ2, φ3 are given in Table 1. We laminated the plates using a GMP Co. Ltd. Desktop Pouch Laminator (Model Supernex 325OLSI) at room temperature and preset pressure. The measured transmission of this three-layer HWP between two crossed polarizers is shown in
It turns out that the angular dependence of the retardation of the new HWP is also very good.
Broadband QWP
The third, fourth and fifth preferred embodiments of the present invention are directed to a broadband quarterwave retardation films. A broadband QWP changes the linearly polarized input light into circular polarization. In this case, we cannot simply repeat the formulation of eq. (7-10). However, we can allow the QWP to work in the reflective mode; it will rotate the linearly polarized light by 90°. This reflective PIF system can be equivalent to the transmissive PIF with a symmetric configuration, as shown in
θ1=−θp±90°,θ2=−θN,θ3=−θN-1, . . . .
Due to the symmetric configuration, the Ci in eq. (3) should satisfy the relations [5],
C0=−CN,C1=−CN-1,C2=−CN-2, . . . . (27)
We still take the 0˜π highpass filter as the example. In order to achieve the broadband properties, three layers are needed. So the desired output is given as
C(Γ)=0.0208+0.1191e−iΓ+0.5983e−i2Γ−0.5983e−i3Γ−0.1191e−i4Γ−0.0208e−i5Γ (28)
By comparing the desired outputs in Eqs. (27) and (28) with the real output in Eq. (11), the full solutions can be obtained.
The following design rules can be used to the fabrication of the broadband QWP.
3. Two Layer Design (HWP+QWP)
In the third preferred embodiment of the present invention, we used a conventional dispersive HWP and a QWP to make a broadband QWP. The design rules are:
φ1=5°˜25° (29)
φ2+2φ1+45°±Δφ (30)
where Δφ is ±5° as before.
Alternatively, the design rules are:
φ1=20°˜30° (31)
φ2=2φ1+45°±Δφ (32)
Yet another set of design rules are:
φ1=65°˜85° (33)
φ2=2φ1+45°±Δφ (34)
Again φ2 and φ1 are the orientation angles of the 2nd QWP and 1st HWP respectively, and that the angles φ and φ+Nπ are all equivalent for positive and negative integer values of N.
It should be noted that if φ1,φ2,φ3 . . . φN,φp are the solutions, then −φ1,−φ2,−φ3 . . . −φN,φp are also solutions. But the reversed order is not a solution.
To demonstrate this design, we use commercial HWP and QWP retardation films to make the broadband QWP. The film is a Nitto-Denko NRF film, see above. The retardation values of the conventional dispersive films are 270 nm and 140 nm at the wavelength of 540 nm, respectively:
where A0=0.8646, B0=3.7018×104(nm2), C0=1.2×109(nm4). The specific angles of this design are listed in Table 1.
4. Three Layer Design (HWP+HWP+QWP)
In the fourth preferred embodiment of the present invention, three conventional dispersive films (2 HWP and a QWP) are used to fabricate a broadband QWP over the entire visible range. The design rules are:
φ1=0°˜20° (35)
φ2=10°˜60° (36)
φ3=2φ2−2φ1±45°±Δφ. (37)
Another set of design rules are:
φ1=70°˜90° (38)
φ2=30°˜80° (39)
φ3=2φ2−2φ1±45°±Δφ. (40)
It should be noted that if φ1,φ2,φ3 . . . φN,φp are the solutions, then −φ1,−φ2,−φ3 . . . −φN,−φp are also solutions. But the reversed order is not a solution.
The same conventional HWPs and QWPs as given in equation (35) are used again. The specific angles of this design are listed in Table 1. The measured reflectivity comparison between commercial QWP (available from Nitto Denko Company, Tokyo, Japan) and our broadband QWP is shown in
independent on the wavelength. It provides circularly polarized light for the whole visible spectrum.
5. Three Layer Design (QWP+QWP+QWP)
In the fifth preferred embodiment of this invention, three conventional QWP are used to make the broadband QWP. The design rules are:
φ1=5°˜25°
φ2=φ1±5°
φ3=2φ1+45°±Δφ
Another set of design rules are:
φ1=20°˜30°
φ2=φ1±5°
φ3=2φ1+45°±Δφ
Yet another set of design rules are:
φ1=65°˜85°
φ2=φ1±5°
φ3=2φ1+45°±Δφ
Δφ ranges ±5° as before.
Here φ3, φ2 and φ1 are the orientation angles of the 3rd, 2nd and 1st QWP, respectively.
It should be noted that if φ1,φ2,φ3 . . . φn,φp are the solutions, then −φ1,−φ2,−φ3 . . . −φn,−φp are also solutions. (The reversed order is not the solution.)
Here we summarize two sets of specific designs of broadband QWP and HWP in the following two tables. The examples in Table 1 are optimized for the least wavelength dispersion. The examples in Table 2 are optimized for best viewing angles. It can be seen that for the HWP, the best dispersion design also corresponds to the best viewing angle designs. For the QWP, it is not true. For the QWP, the best dispersion and best viewing angles can be achieved simultaneously with biaxial films, as shown in Table 3. Here we make use of commercial films from Nitto-Denko (NRZ films), having nz=(nx−nz)/(nx−ny)=0.5 (nx>nz>ny).
The following references, as well as any other patents and patent applications referred to herein, are incorporated by reference:
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 60/758,116, filed on Jan. 12, 2006, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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60758116 | Jan 2006 | US |