The present disclosure generally relates to material removal machines and, more particularly, to retention mechanisms for material removal machines.
Conventional material removal tools, such as saws, grinders, and/or polishers, for example, are retained on a spindle by a bolt. Such a bolt requires one or more tools to secure the bolt onto the spindle, as well as one or more tools to remove the bolt from the spindle. For example, a spindle lock and/or wrench may be required to hold the spindle, while another wrench may be required to tighten the bolt. Additionally, bolts sometimes loosen during rotation of the material removal tool, or tighten such that removal of the bolt becomes very difficult.
Limitations and disadvantages of conventional and traditional approaches will become apparent to one of skill in the art, through comparison of such systems with the present disclosure as set forth in the remainder of the present application with reference to the drawings.
The present disclosure is directed to retention apparatus for material removal machines, for example, substantially as illustrated by and/or described in connection with at least one of the figures, and as set forth more completely in the claims.
These and other advantages, aspects and novel features of the present disclosure, as well as details of an illustrated example thereof, will be more fully understood from the following description and drawings.
The figures are not necessarily to scale. Where appropriate, the same or similar reference numerals are used in the figures to refer to similar or identical elements. For example, reference numerals utilizing lettering (e.g., upper support rail 202a, lower support rail 202b) refer to instances of the same reference numeral that does not have the lettering (e.g., support rails 202).
Preferred examples of the present disclosure may be described hereinbelow with reference to the accompanying drawings. In the following description, well-known functions or constructions are not described in detail because they may obscure the disclosure in unnecessary detail. For this disclosure, the following terms and definitions shall apply.
As used herein, the terms “about” and/or “approximately,” when used to modify or describe a value (or range of values), position, orientation, and/or action, mean reasonably close to that value, range of values, position, orientation, and/or action. Thus, the examples described herein are not limited to only the recited values, ranges of values, positions, orientations, and/or actions but rather should include reasonably workable deviations.
As used herein, the terms “coupled,” “coupled to,” and/or “coupled with,” each mean a structural and/or electrical connection, whether attached, affixed, connected, joined, fastened, linked, and/or otherwise secured. The term “attach” means to affix, couple, connect, join, fasten, link, and/or otherwise secure. The term “connect,” means to attach, affix, couple, join, fasten, link, and/or otherwise secure.
As used herein, “and/or” means any one or more of the items in the list joined by “and/or”. As an example, “x and/or y” means any element of the three-element set {(x), (y), (x, y)}. In other words, “x and/or y” means “one or both of x and y”. As another example, “x, y, and/or z” means any element of the seven-element set {(x), (y), (z), (x, y), (x, z), (y, z), (x, y, z)}. In other words, “x, y and/or z” means “one or more of x, y and z”.
As utilized herein, the terms “e.g.,” and “for example” set off lists of one or more non-limiting examples, instances, or illustrations.
Some examples of the present disclosure relate to a material removal machine, comprising a spindle, an adapter coupled to the spindle, and spring loaded nut manually coupled to the adapter, the spring loaded nut securing a material removal tool on the spindle.
Some examples of the present disclosure relate to a material removal system, comprising a movable assembly, and a material removal machine configured for movement via the movement assembly, the material removal machine comprising a spindle, an adapter coupled to the spindle, and a spring loaded nut manually coupled to the adapter, the spring loaded nut securing a material removal tool on the spindle.
In some examples, an adapter end of the spindle comprises a cavity encircled by a coupling surface, the adapter coupled to the spindle at the coupling surface. In some examples, the spindle is configured to rotate at the urging of a pulley, the spindle having a first spindle portion retained by the pulley and a second spindle portion spaced from the pulley, the second spindle portion including the adapter end. In some examples, adapter comprises a base and a neck, the base having a complementary coupling surface coupled to the coupling surface of the spindle, and the neck extending from the base and having an engaging surface engaged to a complementary engaging surface of the spring loaded nut. In some examples, the material removal machine further comprises a first flange and a second flange, the spindle extending through the first flange and the second flange, and the material removal tool positioned between the first flange and the second flange. In some examples, the spring loaded nut abuts the second flange so as to secure the material removal tool between the first flange and the second flange. In some examples, the spindle includes a spindle shoulder, the first flange abutting the spindle shoulder. In some examples, the spring loaded nut comprises an internal spring mechanism that enables the spring loaded nut to self-tighten when the material removal tool is spun via the spindle, and enables tool less removal of the spring loaded nut when the material removal tool is stationary. In some examples, the spring loaded nut includes an outer collar, an inner body having engagement features configured for coupling to the adapter, and a tray, the internal spring mechanism translating torque applied to the outer collar to the inner body through the tray when the outer collar is turned in at least one direction. In some examples, the material removal tool comprises a cutting tool, a grinding tool, or a polishing tool.
Some examples of the present disclosure relate to a material removal machine having a material removal tool (e.g., a saw blade, an abrasive saw, a polisher, a grinder, and/or more general material preparation and/or testing tool) secured to a spindle using a spring loaded nut. In conventional systems, material removal tools are sometimes secured to a spindle with bolts or conventional nuts. However, bolts and/or conventional nuts require additional tools (e.g., wrenches, spindle locks, etc.) to attach and/or remove the bolts and/or nuts from the spindle. Additionally, the bolts and/or nuts sometimes loosen when the spindle and/or material removal tool are rotated. In contrast, the spring loaded nut of the present disclosure may be manually attached and/or removed from the spindle, with no additional tools. Further, the spring loaded nut self-tightens when the material removal tool is rotated. Additionally, the spring loaded nut requires a smaller force to attach and/or remove the spring loaded nut, allowing for tool-less and/or low torque attachment and/or removal.
While the spring loaded nut is available from retailers for use with some hand-held products, the present disclosure contemplates adapting larger, non-hand held, material removal machines for use with the spring-loaded nut. Additionally, the adaptations are easily reversible, such that legacy operators may instead use more familiar methods of retention (e.g., bolts) with minimal modification to the machine.
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The inner flange 356 interoperates with an outer flange 358 to retain the material removal tool 304 on the spindle 310 by squeezing (and/or sandwiching) the material removal tool 304 between the inner flange 356 and outer flange 358. In the example of
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As shown, the spring loaded nut 400 includes a central aperture 404 through which the neck 372 of the adapter 368 extends. The central aperture 404 has a diameter slightly larger than the diameter of the neck 372 of the adapter 368, such that the neck 372 snugly fits within the central aperture 404 of the spring loaded nut 400. The diameter of the central aperture 404 is smaller than the diameter of the ridge 374 of the adapter 368, however. Thus, the spring loaded nut 400 can advance on the adapter 368 no further than the ridge 374. In some examples, the ridge 374 may be removed, and the spring loaded nut 400 may be allowed to advance all the way to the edge of the adapter 368.
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The narrowing of the body 410 from a disc portion 414 with a diameter approximately equal to an inner diameter of the collar 408 to a column 416 with a smaller diameter leaves space within collar 408. The tray 412 is positioned within this space. The collar 408 interfaces with the tray 412, such that rotation of the collar 408 rotates the tray 412. The tray 412, in turn, interfaces with the body 410, such that rotation of the tray imparts rotational force upon the body 410.
In some examples, the interfacing between the collar 408 and the tray 412, and/or between the tray 412 and the body 410, is facilitated through one or more spring mechanisms 402. In the example of
In some examples, the spring mechanisms 402 are such that rotation of the collar 408 may not immediately result in rotation of the body 410. For example, the body 410 may be tightly secured in place on the adapter 368 via the engagement features 406 of the central aperture 404, such that an instant force (and/or torque) upon the collar 408 may be too little to dislodge the body 410. However, continued rotational force (e.g., torque) applied to the collar 408 may cause movement of the collar 408, even if the tight securement of the body 410 on the adapter 368 via the engagement features 406 prevents movement of the body 410. This continued movement of the collar 408, and continued non-movement of the body 410, may result in compression of the spring mechanisms 402 that serve as the interface between the collar 408, the tray 412, and the body 410.
When compressed, the spring mechanisms 402 have spring force. The rotation of the collar 408 (and/or tray) may cause compression in the one or more spring mechanisms 402, thereby allowing for spring force to build up and be applied to the body 410. This built up spring force may be greater than the rotational force (and/or torque) that could be applied otherwise, especially without the aid of a tool, and may subsequently dislodge the body 410. Further, no tool may be needed to hold the spindle 310 in place while the collar 408 is turned since the collar 408 is not directly attached to the rest of the spring loaded nut 400. Instead, the minor drag force of the spindle pulley 314 on the spindle 310 may be enough to keep the body 410 in place while the collar 408 is turned, which allows for spring force to be built up. Thus, the spring loaded nut 400 is able to be secured to and/or removed from the adapter 368 without the use of an additional tool.
When the spring loaded nut 400 is secured on the adapter 368, the spring loaded nut 400 pushes (and/or forces, moves, shifts, etc.) the outer flange 358 towards the inner flange 356 (and/or material removal tool 304) on the spindle 310. The force of the spring loaded nut 400 on the outer flange 358 causes the material removal tool 304 to be sandwiched between the outer flange 358 and inner flange 356. Thus, the material removal tool 304 is held in place on the spindle 310 between the outer flange 358 and inner flange 356 by the spring loaded nut 400. The spring loaded nut 400 is secured to the spindle 310 via the adapter 368. The frictional grip of the spindle 310 on the material removal tool 304, as well as the frictional grip of the inner flange 356 and outer flange 358 on the material removal tool 304, forces the material removal tool 304 to turn (and/or spin) when the spindle 310 turns (and/or spins). The low torque requirements of the spring loaded nut 400 allow for easy one handed and/or tool-less removal of the spring loaded nut 400, and thereby easier access to the flanges 356, 358, the spindle, the hub 350, and/or the material removal tool 304. In some examples, the adapter 368 may be removed to allow legacy operators to instead use more familiar methods of retention, such as bolts, for example.
While the present apparatuses, systems, and/or methods have been described with reference to certain implementations, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the scope of the present apparatuses, systems, and/or methods. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the present disclosure without departing from its scope. Therefore, it is intended that the present apparatuses, systems, and/or methods not be limited to the particular implementations disclosed, but that the present apparatuses, systems, and/or methods will include all implementations falling within the scope of the appended claims.
This application claims priority from and the benefit of U.S. Provisional Application Ser. No. 62/724,277, entitled “RETENTION APPARATUS FOR MATERIAL REMOVAL MACHINES,” filed Aug. 29, 2018, the entirety of which is hereby incorporated by reference.
Number | Date | Country | |
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62724277 | Aug 2018 | US |