This disclosure relates generally to a clip for holding a split core, such as a split ferrite core, at a specified position around one or more cables so that the core can suppress electric noise associated with the current flowing through the one or more cables.
A ferrite is a ceramic-like material that typically comprises ferric oxide and another metal. Ferrites have been used for decades to suppress electronic noise associated with a current flowing through a cable or other conductor and/or to ensure that electronic noise generated elsewhere does not affect a signal carried through a cable or other conductor.
Many electric devices use a split ferrite core having two opposed halves that are mounted around one or more cables. A device then is required to hold the opposed halves of the split ferrite core in position on the cable or wire.
Resin casings are used widely for holding the opposed halves of a ferrite core in position on a cable. For example, U.S. Pat. No. 5,900,796 was assigned to the assignee of the subject application and discloses a casing with two halves connected to one another by hinges. Each half of the casing has a concave surface configured to receive one half of the split ferrite core. The halves of a split ferrite core are positioned in the respective halves of the casing. A first of the casing halves with a first half of the split ferrite core mounted therein is positioned to surround half of the cable at a selected position along the cable. The second casing half with the second half of the split ferrite core then is rotated about the hinges to enclose a selected section of the cable between the opposed halves of the split ferrite core. The opposed halves of the casing have locks that are configured to hold the halves of the casing in their closed position and to retain the split ferrite core around the cable. Additionally, the opposed tabs of the casing typically are configured to grip the cable for holding the ferrite core and the casing at a fixed position along the cable. Casings of the type described in U.S. Pat. No. 5,900,796 are still used widely and are shown in other patent references, including U.S. Pat. Nos. 9,066,415 and 9,105,387. These types of casings work very well but must be manufactured specifically to the shape and dimensions of the ferrite core with respect to axial, radial and circumferential shapes and dimensions. Thus, inventory management problems exist.
Ferrites also are used in transformers, and clips have been used to hold the ferrites of transformers in position. A typical clip for this purpose is generally C-shaped and has two opposed resiliently to flexible arms that extend generally parallel to the plane between the two opposed halves of a split ferrite core. The resilient arms of the C-shaped clip hold the opposed halves of the ferrite core in position. Examples of transformers with C-shaped clips for holding opposed halves of a split ferrite core in position around a transformer are shown, for example, in U.S. Pat. No. 4,591,819 and JP 5-5508. These clips generally work satisfactorily. However, there is a concern that these clips and a ferrite core engaged by the clips can move axially along a cable, particularly in a high vibration environment such as those encountered by an electric vehicle or a machine. Adhesive is applied to secure the clip to the ferrite.
Accordingly, an object of the invention is to provide clips for holding a split ferrite core on one or more cables.
Another object of the invention is to provide a clip that is not dimensionally specific to a particular ferrite core.
Still another object of the invention is to provide a clip that can be used with other identical or similarly configured clips combined in accordance with a longitudinal extent of the ferrite core along a cable.
A further object of the invention is to provide a clip for retaining a split ferrite core on a cable while providing redundant retention by a cable tie.
An additional object of the invention is to provide a clip that can engage at least one of the opposite ends of a ferrite core without a significant redesign of the clip.
One aspect of the invention relates to an assembly of a split ferrite core and retention clips for holding a split ferrite core in an assembled condition to surround a specified longitudinal section of one or more cables. More particularly, the ferrite core has first and second sections that typically are substantially identical to one another. Each half of the ferrite core has an inner surface. The inner surface of at least one of the ferrite cores has a concave region configured for partially surrounding and engaging a longitudinal section of a single cable or longitudinal sections of plural cables positioned laterally next to one another. The length of the cable that is to be engaged by the ferrite core will depend upon the specification of a particular application. Each half of the ferrite core also has a convex outer surface facing outwardly and away from the one or more cables. The convex outer surface of each half of the ferrite core further has one or more concave outer regions. For example, the one or more concave outer regions can be concave grooves that extend longitudinally along the respective half of the ferrite core.
Retention clips in accordance with this disclosure preferably are provided in pairs, and the retention clips in each pair may be identical. The retention clips of some embodiments are formed from a stamped sheet metal. However, retention clips formed from a resin material are possible.
Each retention clip has a side wall and opposite top and bottom pressing walls projecting from opposite top and bottom ends of the sidewall. The top and bottom pressing walls face one another and converge toward one another at farther distances from the sidewall. The projecting distance of each of the top and bottom pressing walls from the sidewall is less than a width of the ferrite core and typically is equal to or less than one-half of the width of the ferrite core. Ends of the top and bottom pressing walls remote from the sidewall define top and bottom core engaging projections, lips or ribs that face one another. The top and bottom core engaging projections of some embodiments are formed with elongate surfaces that extend parallel to one another and parallel to the cable that will be retained between the split core halves of the ferrite core. Surfaces of the core engaging projections that face one another may be convex curves. Additionally, the core engaging projections are dimensioned to engage in the concave outer regions of the respective halves of the ferrite core, and particularly in the concave grooves formed in outer surface regions of the respective halves of the split ferrite core.
The side wall of the retention clip has opposite first and second longitudinal ends. At least one core engagement tab projects from the first longitudinal end of the sidewall at a position lower than the top pressing wall and higher than the bottom pressing wall. A projecting direction of the at least one core engagement tab from the sidewall is the same as a projecting direction of the top and bottom walls from the sidewall. The second end edge of the sidewall of some embodiments has no core engagement tab. However, other embodiments are configured so that core engagement tabs project from both longitudinal ends of the sidewall of each retention clip
Some embodiments of the retention clip have slots formed at top and bottom end regions of the sidewall at positions between the opposite first and second ends of the sidewalls. Additionally, the slots continue onto parts of the top and bottom pressing walls in proximity to the sidewalls. As explained further below, the slots can accommodate cable ties and are provided in those embodiments where a more secure retention of the ferrite core and retention clips on a cable may be required. The slots also can control the amount of force that is required to bias the top and bottom pressing walls sufficiently away from one for mounting each retention clip on the ferrite cores
Some embodiments of the retention clip have first and second retention tabs projecting from opposite first and second ends of each of the top and bottom pressing walls. More particularly, the retention tabs on the top wall project up and the retention tabs on the bottom wall project down. The retention tabs can help retain cable ties on the retention clips and are provided on those embodiments where a more secure retention of the ferrite core and the retention clips on a cable may be required, such as on an automobile or some other high-vibration environment.
The retention clips are used by first assembling the ferrite core sections around one or more cables. The retention clips then are positioned so that the free ends of the top and bottom pressing walls face toward a lateral side of the ferrite core sections that are assembled onto the cable. Additionally, the retention clips are positioned so that the core engagement tab on a first of the retention clips aligns with a first longitudinal end of the assembled ferrite core sections and so that the core engagement tab on a second of the retention clips aligns with a second longitudinal end of the assembled ferrite core sections. Embodiments where each retention clip has two core engagement tabs are positioned so that the core engagement tabs align respectively with the opposite longitudinal ends of the ferrite core sections. The retention clips then are urged toward one another and toward the assembled ferrite core sections. The convex surfaces of the core engaging projections will engage the ferrite core sections, thereby causing the top and bottom pressing walls to deflect resiliently away from one another. The retention clips can be urged toward one another until the core engaging projections align with the grooves in the ferrite core sections. The top and bottom walls then will resiliently return toward one another so that the core engaging projections engage in the concave grooves on the ferrite core sections to retain the retention clips on the ferrite core and to urge the ferrite core sections toward one another and into engagement with the cables. In this mounted position, the core engaging tabs of the retention clips will engage against ends of the ferrite cores thereby limiting longitudinal movement of the retention clips along the ferrite core.
A cable tie can be wrapped around the retention clips that have been assembled onto the ferrite core. More particularly, the cable tie typically will be used with those embodiments of the retention clips that have the retention tabs and/or the slots. The cable tie can be positioned between the retention tabs that optionally are provided on the retention clip and/or will be engaged in the slots that extend through the retention clip at the bend between the sidewall and the top and bottom pressing walls.
The width of the retention clip measured parallel to the bends between the sidewall and the top and bottom pressing walls and parallel to the extending direction of the core engaging projections may approximate the length of the ferrite core. However, the retention clip can be used with ferrite cores that have a length significantly greater than the length of the retention clip. In this regard, a total of four retention clips can be used, with two of the retention clips being mounted to each of the two opposite sides of the ferrite core. The core engaging tabs on one lateral side of the retention clip will engage opposite longitudinal ends of the ferrite core on that side, while the core engaging tabs on the opposite lateral side of the retention clip will engage opposite longitudinal ends of the ferrite core on that side. The four retention clips used in this embodiment can be identical to one another or can be of different width dimensions.
The invention will be described below with respect to certain preferred embodiments. However, the invention defined by the claims is not limited to the illustrated embodiments or the description of those embodiments
A retention clip in accordance with a first embodiment of this disclosure is identified generally by the number 10 in
Each retention clip 10 has a side wall 12 and opposite top and bottom pressing walls 14 and 16 projecting from opposite top and bottom ends of the sidewall 12. The terms “top” and “bottom” are used herein to provide a convenient identification and are not intended to imply a required gravitational orientation. The top and bottom pressing walls 14 and 16 converge toward one another at farther distances from the sidewall 12, as indicated by the dashed lines in
The side wall 12 of the retention clip 10 has opposite first and second ends 22 and 24. A core engaging tab 26 projects from the first end 22 of the sidewall 12 at a position lower than the top pressing wall 14 and higher than the bottom pressing wall 16. A projecting direction of the core engaging tab 26 from the sidewall 12 is generally the same as a projecting direction of the top and bottom pressing walls 14 and 16 from the sidewall 12. The second end edge 24 of the sidewall 12 has no core engaging tab 26 in this embodiment.
The embodiment of the retention clip 10 illustrated in
The embodiment of the retention clip 10 illustrated in
Plural (typically two or four) identical retention clips 10 as shown in
The retention clips 10 are positioned for assembly with the ferrite core 40 so that the free ends of the top and bottom pressing walls 14, 16 face toward the lateral side edges 58 and 60 of the ferrite core sections 42 that have been assembled onto the cables 100. Additionally, the retention clips 10 are positioned so that the core retention tab 26 on a first of the retention clips 10 aligns the first longitudinal end 44 of one of the ferrite core sections 42 and so that the core retention tab 26 on a second of the retention clips 10 aligns with a second longitudinal end 46 of another of the ferrite core sections 44. The retention clips 10 then are urged toward one another and toward the assembled ferrite core sections 42. The convex surface of the core engaging projections 18, 20 at the free ends of the top and bottom pressing walls 14, 16 will engage the convexly curved regions 64 or 66 of the ferrite core sections 42, 44, thereby causing the top and bottom pressing walls 14, 16 to deflect resiliently away from one another. The retention clips 10 can be urged toward one another until the convexly curved surfaces of the core engaging projections 18, 20 align with the grooves 68, 70 in the outer surface 50 of the ferrite core section 42. The top and bottom pressing walls 14, 16 then will resiliently return toward one another and into substantially parallel alignment so that the core engaging projections 18, 20 engage in the concave grooves 68, 70 on the ferrite core sections 42 to retain the retention clips 10 on the ferrite core sections 42 and to urge the ferrite core sections 42 toward one another and against the cables 100. In this mounted position, the core engaging tab 26 of a first of the retention clips 10 will be engaged against a first end 44 of one of the ferrite core sections 42, while the core engaging tab 26 on a second of the retention clips 10 will be engaged against a second end 46 of the other ferrite core section 42, thereby limiting longitudinal movement of the retention clips 10 along the ferrite core sections 42.
The width of the retention clip 20 measured parallel to the bend line between the sidewall 13 and the top and bottom pressing walls 14, 16 and parallel to the extending direction of the core engaging projections 18, 20 is approximately the length of the ferrite core in this embodiment. However, the retention clip 10 can be used with ferrite cores that have a length significantly greater than the length of the retention clip 10. In this regard, a total of four retention clips 10 can be used, with two of the retention clips 10 being a mounted to each of the two opposite sides of the ferrite core sections 42. The core engaging tabs 26 on retention clips 10 on one lateral side 58 or 60 of the ferrite core sections 42 will engage one of the opposite longitudinal ends 44 or 46 of the ferrite core sections 42 on that side, while the core engaging tabs 26 on the opposite lateral side of the ferrite core sections 42 will engage the opposite longitudinal end 44 or 46 of the ferrite core sections 42 on that lateral side 58 or 60. The four retention clips 10 used in this embodiment can be identical to one another or can be of different length dimensions.
While the invention has been described with respect to certain preferred embodiments, it is apparent that various changes can be made without departing from the scope of the invention as defined by the appended claims.
This application claims priority to U.S. Provisional Patent Appl. No. 63/463,711, filed May 3, 2023, the entire disclosure of which is incorporated herein by reference.
Number | Date | Country | |
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63463711 | May 2023 | US |