The field to which the disclosure generally relates to includes retention device.
Retention devices may be used in a variety of applications.
A number of variations may include a product comprising a retention device comprising a plurality of members, including an arch member and a spring member defining multiple contact points.
Other illustrative variations within the scope of the invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while disclosing variations within the scope of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
Select examples of variations within the scope of the invention will become more fully understood from the detailed description and the accompanying drawings, wherein:
The following description of the variations is merely illustrative in nature and is in no way intended to limit the scope of the invention, its application, or uses.
Control of vehicle exhaust emissions and meeting fuel economy standards are mandatory requirements in most countries. Oxides of Nitrogen (NOx) and particulate matter are two components of the engine exhaust emissions that must be controlled.
Formation of NOx will occur at higher engine combustion temperatures and particulates will form at lower combustion temperatures. A system, referred to as the exhaust gas recirculation (EGR) system, has been developed to control combustion temperatures and control NOx and particulate emissions.
A schematic of an EGR system is shown in
A portion of the exhaust gas may be recirculated back to the intake manifold where it will be combined with incoming air and fuel. The exhaust gas portion of the mixture does not support combustion and when this mixture is compressed and ignited in the cylinder, the inert exhaust gas will control the combustion temperature and limit the formation of NOx and particulate in the exhaust.
The temperature of the recirculated exhaust gas may be a factor that determines the effectiveness of the NOx and particulate reduction. It is common for an EGR system to include a heat exchanger to remove heat from the exhaust gas and provide an optimize exhaust gas temperature for controlling emissions.
One type of heat exchanger 13 is shown in
The core 16 may be placed in a housing 14 and may be sealed into the housing by a gasket 19, O-ring 20 or other suitable means. At one end, header 18 may be attached to a cone 21 to transition to the O-ring seal 20. Housing 14, core 16, cone 21, gasket 19, and O-ring 20 may define a sealed space 22 within the housing 14. Sealed space 22 may be suitable for introducing a cooling fluid 24 that may contact tubes 15 in the rectangular array 16. Header 17 and gasket 19 may have a first opening 23 to allow a cooling fluid 24 to flow into sealed space 22. Cooling fluid 24 may contact the outer surface 25 of tubes 15. Header 17 and gasket 19 may also have a second opening 26 that may allow cooling fluid 24 to exit sealed space 22.
The heat exchanger shown in
As the exhaust gas 27 flows through tubes 15 it may transfer some of its heat to the inner surface 29, wall 30, and outer surface 25 of tubes 15. The transfer of heat may continue as the gas flows along the length of tubes 15 and the exhaust gas 27 may become progressively cooler. A portion of the heat transferred to inner surface 29, wall 30, and outer surface 25, of tubes 15, may then transfer to cooling fluid 24, contacting the outer wall 25 of tubes 15, in sealed space 22. Transferring heat from exhaust gas 27, to tubes 15, and to fluid 24, in sealed space 22, may have two effects as described in the following paragraphs.
The first effect may be the exhaust gas 27 exiting tubes 15 at second end 29 may be at a lower temperature than the exhaust gas 27 entering tubes 15 at the first end 28. For example exhaust gas 27 entering tubes 15, at first end 28, may be at 600° C. and the exhaust gas 27 exiting tubes 15, at second end 29, may be at 200° C. The reduction in temperature may, in part, be due to the transfer of heat from exhaust gas 27, to tubes 15, and to cooling fluid 24 in sealed space 22.
The second effect may be the cooling fluid 24 exiting sealed space 22 at second opening 26 may be at a higher temperature than the cooling fluid 24 entering sealed space 22 at the first opening 23. For example the cooling fluid 24 exiting sealed space 22, at second opening 26, may be at 110° C. and the cooling fluid 24 entering sealed space 22, at first opening 23 may be at 100° C. The increase in temperature may, in part, be due to the transfer of heat from exhaust gas 27, to tubes 15, and to cooling fluid 24 in sealed space 22.
Both first and second effects may be influenced in-part by parameters such as; the temperature of exhaust gas 27 entering tubes 15, the flow rate of exhaust gas 27, the materials of tubes 15, the wall thickness of tube 15, the length of tube 15, the surface area of tube 15, the fluid properties of the cooling fluid 24 in sealed space 22, the flow rate of the cooling fluid 24 in sealed space 22, or other parameters.
As the cooling requirements for the heat exchanger increase, it may be necessary to increase the number of tubes 15 or increase the length of the tubes 15. The longer tubes may require additional support. A baffle 31 shown in
The addition of a retention device may help to prevent the potential for movement and damage.
Referring to
Referring to
In a number of variations, interference dimension 60 may be 1 mm, 2 mm, or other dimension that will provide the desired level of retention. The selection of interference dimension 60 may in-part be based upon the level of vibration, level of mechanical shock, or other relevant parameter.
Referring to
Retention device 33 may extend along the four sides of the rectangular core 16 and may include additional portions of spring member 34. Retention device 33 may contact four inside surfaces of rectangular housing 14. Additional portions of spring member 34 may provide a force on tubes 15 at each location that may tend to prevent movement of the tubes 15 and core 16 when a force is applied to the heat exchanger 13. The force may be applied in any direction to heat exchanger 13 and may result from an impact, vibration, or other force. Preventing or limiting movement of tubes 15 and core 16 may lessen the potential for fatigue and failure of tube 15, brazing joints, or other component.
Referring again to
As previously stated, guide feature 61 may include a first guide members 62 and second guide member 63 that may retain guide portion 64 and may prevent disengagement. An existing portion of retention device 33 may be used as a guide member. For example, guide member 63 may be a portion of the first arch member 35, second member 40, or spring member 34 as shown in
Installing a one-piece retention device may require deformation to assemble it to the core. In a number of variations, to efficiently install the retention device it may be made in two pieces as shown in
First retention device 33A and second retention device 33B may be substantially identical in form and may be made from the same manufacturing process. This may reduce cost, reduce tooling requirements, improve assembly, or provide other advantages.
First retention device 33A and second retention device 33B may be assembled to the core by rotating one of the first or second retention devices 180° about axis 69 and aligning them as shown in
When engagement members 56 engage receptacles 55, retention devices 33A and 33B will define a closed form or loop as shown in
While the afore written description and figures of the invention show a round tube 15 in a rectangular core 16, it may also be within the scope of the invention to be applied to a core having an oval tube, square tube, or a tube of another suitable shape to achieve the desired cooling requirements. A core having a shape other than a rectangle may also be utilized. For example, the retention device may be applied to a circular core, oval core, or a core of another suitable shape to achieve the desired requirements.
The following description of variants is only illustrative of components, elements, acts, product and methods considered to be within the scope of the invention and are not in any way intended to limit such scope by what is specifically disclosed or not expressly set forth. The components, elements, acts, product and methods as described herein may be combined and rearranged other than as expressly described herein and still are considered to be within the scope of the invention.
Variation 1 may include a product which may comprise at least one retention device which may comprise: a first member formed as an arch, a second member extending from a first end of the first member and defining a first contact point, a third member extending from a second end of the first member and defining a second contact point, at least one spring member extending from at least one of the first, second, or third members and defining a third contact point, and wherein when the first and second contact points are in contact with a substantially rigid surface, and a force is applied to the third contact point, a force is transmitted to the substantially rigid surface at one or both of the first or second contact points, and wherein the first member will substantially remain in the form of the arch and does not contact to the substantially rigid surface when the force is applied to the third contact point.
Variation 2 may include a product as set forth Variation 1 wherein the at least one spring member may comprise at least two spring members wherein the spring members are spaced apart from each other on the retention device.
Variation 3 may include a product as set forth in any of Variations 1-2 wherein the at least one retention device further comprising interconnecting features comprising a receptacle and an engagement member for engaging said receptacle, and wherein the receptacle and engagement member are spaced apart from each other and when the engagement member engages the receptacle, the retention device defines a closed form or loop for attachment to a product.
Variation 4 may include a product as set forth in Variation 3 wherein the at least one retention device further comprises a guide feature and a guide portion said guide feature comprising at least one guide member and said guide portion including at least one of interconnecting feature and, wherein the guide member are constructed and arranged to guide the guide portion.
Variation 5 may include a product as set forth in Variation 3 wherein the at least one retention device further comprises a guide feature and a guide portion said guide feature comprising at least one guide member and said guide portion including at least one of said interconnecting features and, wherein the guide member will guide the guide portion.
Variation 6 may include a product as set forth in Variation 1 wherein the product further comprising at least a second retention device, said first and second retention devices further comprising a guide feature on the first retention device constructed and arranged to guide a guide portion on the second retention device, and a guide feature on the second retention device constructed and arranged to guide a guide portion on the first retention device.
Variation 7 may include a product as set forth in Variation 3 wherein the product further comprising at least a second retention device, said first and second retention devices further comprising a guide feature on the first retention device constructed and arranged to guide a guide portion on the second retention device, and a guide feature on the second retention device constructed and arranged to guide a guide portion on the first retention device.
Variation 8 may include a product as set forth in Variation 4 wherein the product further comprising at least a second retention device, said first and second retention devices further comprising a guide feature on the first retention device constructed and arranged to guide a guide portion on the second retention device, and a guide feature on the second retention device constructed and arranged to guide a guide portion on the first retention device.
Variation 9 may include a product as set forth in any of Variations 5-8 wherein the shape of each retention device is substantially the same.
Variation 10 may include a product which may comprising a core comprising an array of tubes, a housing for receiving the core and supporting the core, a clearance between the core and the housing, at least one retention device positioned between the housing and core, the at least one retention device may comprise a first member formed as an arch, a second member extending from a first end of the first member and defining a first contact point along the axis of the tubes, a third member extending from a second end of the first member and defining a second contact point along the axis of the tubes, at least one spring member extending from at least one of the first, second, or third members and defining a third contact point with the housing, and wherein when the clearance between the housing and core may cause interference with the retention device and a force is applied to the third contact point of the at least one spring member, the at least one spring member will transmit a force to one or both of the first and second contact points and; wherein the first member may be constructed and arranged to substantially remain in the form of the arch and may not contact along the axis of the tubes when the force is applied to the third contact point.
Variation 11 may include a product as set forth in Variation 10 wherein the at least one retention device comprising at least two spring members wherein the spring members are spaced apart from each other on the retention device.
Variation 12 may include a product as set forth in Variation 10 wherein the at least one retention device further comprising interconnecting features comprising a receptacle and an engagement member for engaging said receptacle and, wherein the receptacle and engagement member are spaced apart from each other and when the engagement member engages the receptacle, the retention device defines a closed form or loop for attachment to a product.
Variation 13 may include a product as set forth in Variation 12 wherein the at least one retention device may further comprising a guide feature and a guide portion said guide feature comprising at least one guide member and said guide portion including at least one of said interconnecting features and, wherein the guide member is constructed and arranged to guide the guide portion.
Variation 14 may include a product as set forth in Variation 10 wherein the at least one retention device may further comprising a guide feature and a guide portion said guide feature comprising at least one guide member and said guide portion including at least one interconnecting feature and, wherein the guide member will guide the guide portion.
Variation 15 may include a product as set forth in Variation 10 wherein the product may further comprise at least a second retention device, said first and second retention devices further comprising a guide feature on the first retention device constructed and arranged to guide a guide portion on the second retention device, and a guide feature on the second retention device constructed and arranged to guide a guide portion on the first retention device.
Variation 16 may include a product as set forth in claim 12 wherein the product further comprising at least a second retention device, said first and second retention devices further comprising a guide feature on the first retention device constructed and arranged to guide a guide portion on the second retention device, and a guide feature on the second retention device constructed and arranged to guide a guide portion on the first retention device.
Variation 17 may include a product as set forth in Variation 16 wherein the shape of each retention device is substantially the same.
The above description of select variations within the scope of the invention is merely illustrative in nature and, thus, variations or variants thereof are not to be regarded as a departure from the spirit and scope of the invention.