Collectibles pages are clear plastic pages that have multiple pockets into which the collectibles are placed. Once collectibles pages have collectibles in them, they are typically put into three ring binders. Collectibles pages protect the collectibles within and provide the ability to organize and view the collectibles.
Collectibles pages are formed by die cutting two sheets of clear plastic such as PVC, vinyl or polypropylene to the desired shape. The back sheet, shown in
While the current collectibles pages do an excellent job of holding the collectibles for display, they have a serious flaw. When a binder loaded with collectibles is dropped or picked up incorrectly, the collectibles can slide out of the pockets and be lost, damaged or disorganized. Additionally, having open top pockets allows for quick and easy removal of the contents. This makes theft of the contents easy when collectibles are displayed for sale in a binder full of collectibles pages.
A collectibles page that had a built in retention mechanism would avoid the disadvantages of the existing pages and be a superior product for the consumer. If the retention mechanism could be built into the pages without adding any additional parts or manufacturing steps, this would make them a more valuable product for the manufacturer. Having a built in retention mechanism also makes it more difficult for a thief to surreptitiously remove an item from a collectibles page.
The addition of a flap 9 and mating slot 10 to a collectibles page provides for the positive retention of valuable collectibles. Such an addition is an easy no-cost improvement to collectibles pages that provides added value to the user and a product differentiator for the manufacturer.
1. Front Sheet
2. Back Sheet
3. Perimeter heat seal
4. Ring hole heat seal
5. Horizontal pocket heat seal
6. Vertical pocket heat seal
7. Front sheet cutout
8. Pocket
9. Flap
10. Slit
11. Relief cut
12. Collectible
An improved collectibles page can be manufactured using the same processes used to produce existing collectibles pages. To implement the improvement, the cutouts in the front sheet 1 are modified to produce a new front sheet cutout 7 that includes the flap 9, and the process used to cutout the back sheet 2 is modified to cutout the slits 10. The heat seal apparatus may need to be modified so that the horizontal pocket heat seal 5 leaves the flap 9 unattached to the back sheet 2. Other than these changes, the manufacturing process is identical between the traditional collectibles page and the improved collectibles page.
To create the front sheet cutout 7 and the slits 10 in the back sheet, the production tooling would either receive a modified die or updated cutter programming. In designing the front sheet cutout 7, many different forms can be used for the flap 9.
Production would involve cutting out the front sheet 1, including the front sheet cutout 7, the page profile and the binder ring holes; cutting out the back sheet 2 profile, the binder ring holes and the slits 10; then joining the front sheet 1 to the back sheet 2 with a heat seal press that would create the perimeter heat seal 3, the binder ring hole heat seal 4, the horizontal pocket heat seal 5 and the vertical pocket heat seal 6.
To operate, the user would lift the flap 9 away from the back sheet 2, insert the collectible 12 into the pocket 8, then insert the flap 9 into the slit 10 to secure the collectible.