The invention relates to an aerosol-generating device for generating an inhalable aerosol. Aerosol-generating devices are known which heat but not burn aerosol-generating substrate such as tobacco. These devices heat aerosol-generating substrate to a sufficiently high temperature for creating an aerosol for inhalation by the user.
These aerosol-generating devices typically comprise a heating chamber, wherein a heating element is arranged within the heating chamber. An aerosol-generating article comprising aerosol-generating substrate can be inserted into the heating chamber and heated by the heating element. After an aerosol-generating article is depleted, the aerosol-generating article is removed from the heating chamber and a fresh aerosol-generating article is inserted. Aerosol-generating articles are pushed over the heating element and the heating element consequently penetrates into the aerosol-generating substrate of the aerosol-generating article. During removal of aerosol-generating articles, unwanted residues of the aerosol-generating substrate may remain in the heating chamber and stick to the heating element.
Consequently, there is a need for an aerosol-generating device which reduces or eliminates unwanted residues in the heating chamber and on the heating element.
For solving this and further objects, the present invention proposes an aerosol-generating device for generating an inhalable aerosol. The device comprises a housing, a heating chamber configured to receive an aerosol-generating article containing aerosol-generating substrate and a heating element. The heating element is arranged in the heating chamber. The heating element is configured to be arranged in a first position, in which the heating element penetrates the aerosol-generating substrate, and configured to be arranged in a second position, in which the heating element is at least partly retracted from the heating chamber. The heating element is configured to move, during retraction from the heating chamber, relative to the housing.
By configuring the heating element retractable, the heating element can be retracted from the heating chamber before an aerosol-generating article comprising aerosol-generating substrate is removed from the heating chamber. In this regard, the aerosol-generating article may leave residues of aerosol-generating substrate during removal of the article in the heating chamber and on the heating element in conventional devices.
Particularly, the heating element of the aerosol-generating device may be configured as a heating pin or heating blade which penetrates into the aerosol-generating substrate of the aerosol-generating article. Consequently, the aerosol-generating article is pushed over the heating element during insertion of the aerosol-generating article into the heating chamber and pulled out of the heating chamber, when the substrate is depleted. The pulling of the aerosol-generating article off of the heating element may loosen small crumbs or other material from the aerosol-generating substrate. These residues may be unwanted and may adhere to the walls of the heating chamber and the heating element after removal of the aerosol-generating article. The present invention enables the heating element to be retracted from the heating chamber so that the aerosol-generating article can be removed by a user easily, while at the same time reducing or preventing residues of the aerosol-generating substrate from remaining in the heating chamber and on the heating element.
The term “retractable” denotes a movement of the heating element so that the heating element is moved from the first position in which the heating element is arranged in the heating chamber to the second position in which the heating element is essentially no longer arranged in the heating chamber. In this regard, the heating element may be fully retracted from the heating chamber. The heating element may also be partly retracted from the heating chamber. In this regard, the heating element is at least retracted 50% from the heating chamber. This means that 50% of the heating element that is positioned in the heating chamber in the first position is no longer positioned in the heating chamber in the second position. Preferably, 70%, 80% or at least 90% of the heating element is retracted from the heating chamber in the second position of the heating element.
The aerosol-generating device comprises a housing. The housing may be a solid housing. The housing may be an outer housing. All components of the aerosol-generating device may be housed in the housing. All components of the aerosol-generating device may be surrounded by the housing. The housing may cover all components of the aerosol-generating device. The heating chamber is preferably arranged in the housing. The housing may comprise further elements such as a power supply and a controller as described in more detail below. During retraction of the heating element, the heating element moves relative to the housing. In other words, during retraction of the heating element, the housing stays stationary, while the heating element moves. Preferably, the heating chamber stays stationary, while the heating element moves during the retraction of the heating element from the heating chamber. During the retraction of the heating element from the heating chamber, the aerosol-generating article preferably remains stationary. Preferably, the heating element moves relative to the further elements of the aerosol-generating device during retraction of the heating element from the heating chamber. Exemplarily, the heating element moves relative to the power supply during retraction of the heating element from the heating chamber. The heating element may move relative to the controller during retraction of the heating element from the heating chamber. One or more of the power supply and the controller may be stationary, while the heating element may be configured movable for attracting the heating element from the heating chamber. Preferably, all components of the aerosol-generating device except for the heating element remain stationary during retraction of the heating element from the heating chamber.
The heating chamber may have a hollow tubular shape for insertion of an aerosol-generating article with a cylindrical shape resembling a conventional cigarette. The opening of the heating chamber for inserting the article may be circular. The heating element may be configured as a heating blade arranged centrally in the heating chamber.
The heating element may be pushed back into the heating chamber after retraction of the heating element. Retraction of the heating element may be utilized before insertion of the aerosol-generating article or before removal of a depleted article. Retracting the heating element from a used aerosol-generating article may reduce aerosol deposits and aerosol-generating substrate residues on the heating element and in the heating chamber. These effects may be achieved due to reduced friction between the heating element and the aerosol-generating article and the defined retraction movement of the heating element. Pushing the heating element into the heating chamber may be utilized after insertion of the article into the heating chamber. The heating element may penetrate into aerosol-generating substrate contained in the article during pushing and subsequently be operated for generating an aerosol.
The heating chamber may comprise an opening in the base of the heating chamber and the heating element may be configured to be retracted through the opening.
The heating element may be slidably arranged in the opening. During normal operation, the heating element may be attached to the device below the heating chamber and reach into the heating chamber through the opening. The heating element may be retracted by sliding the heating element through the opening and further into the aerosol-generating device away from the heating chamber. The heating element may be slided through the opening all the way during retraction of the heating element such that the heating element is no longer arranged in the heating chamber after retraction. The heating element may be retracted through the opening until only the tip of the heating element remains in the heating chamber. In this way, it may be prevented that aerosol-generating substrate enters the aerosol-generating device through the opening. The opening may be configured as a narrow slit. The narrow slit may enable movement of the heating element, when the heating element is configured as a heating blade, and may scrape off residues of aerosol-generating substrate from the heating element during movement of the heating element.
The device may further comprise a retraction mechanism connected to the heating element.
The retraction mechanism may be configured to facilitate the retraction of the heating element from the heating chamber. The retraction mechanism may be connected to the heating element in a way that the heating element can be moved by means of the retraction mechanism. The retraction mechanism may also facilitate pushing of the heating element back into the heating chamber.
The device may further comprise the power supply and the controller, wherein the controller may be configured to control the supply of power to the retraction mechanism.
The controller may comprise a processor. The controller may be connected with the power supply and the retraction mechanism. The power supply may be configured as a battery. The controller may comprise a retraction controller for controlling the retraction mechanism and a heating controller for separately controlling the heating element.
The retraction mechanism may be configured as an electrically driven mechanism comprising one of more of an electric motor, preferably a linear electric motor, a pneumatic mechanism, a hydraulic mechanism, an electromagnetic mechanism, a piezoelectric mechanism, an ultrasonic mechanism or a gravitational mechanism.
The retraction mechanism preferably facilitates a linear motion of the heating element. The linear motion of the heating element is preferably such that the heating element can be moved from the first position in the heating chamber to the second position essentially out of the heating chamber and within the aerosol-generating device.
The retraction mechanism may be configured as a mechanical mechanism comprising one of more of a slider mechanism, a screw mechanism, a cantilever mechanism, a push mechanism, a pull mechanism, a spring mechanism, an elastic mechanism, a roller mechanism and a gear mechanism or a magnetic mechanism or a temperature sensitive mechanism.
A temperature sensitive mechanism may be realized by a shape memory material, a bimetal or any other material that changes shape and/or dimension due to a temperature change. In such a configuration of the retraction mechanism, preferably a lower temperature after deactivation of the heating element would result in the retraction mechanism retracting the heating element from the heating chamber. Activation of the heater and therefore increase of temperature may result in the heating element being pushed into the heating chamber by means of the retraction mechanism heating up.
The heating element may comprise multiple heating zones. The heating zones may be configured for being heated to different temperatures. Different portions of the aerosol-generating substrate to be heated by the heating element may thus be heated. The different zones may be configured separately controllable and operable.
The retraction mechanism may comprise one or more of a shape memory alloy, a shape memory polymer, a shape memory ceramic and bimetal. The retraction mechanism may be configured to change its shape for retracting the heating element from and pushing the heating element into the heating chamber. The change of shape of the retraction mechanism may be induced by specific temperature ranges, light with specific wavelengths, applying electricity, applying a magnetic field, other physical triggers or chemical triggers.
The retraction mechanism may be configured to position the heating element between the first position, in which the heating element is not retracted, and the second position, in which the heating element is fully retracted. Intermediate positions may thus be realized by means of the retraction mechanism. These intermediate positions may for example be utilized to heat different sections of the aerosol-generating substrate in the aerosol-generating article. The retraction mechanism may be configured to position the heating element in fixed or continuous intermediate positions.
The retraction mechanism may comprise a support element and a guide, wherein the heating element may be connected to the support element, and wherein the support element may be slidably connected to the guide.
The support element may be configured for forming a base for the heating element. The support element may thus have a function to securely hold the heating element during retraction of the heating element. The guide may be configured for enabling a linear movement of the heating element away from the heating chamber (retraction) and back into the heating chamber (pushing or extension of the heating element). The guide consequently is preferably arranged along the longitudinal axis of the heating chamber or parallel to the longitudinal axis of the heating chamber. The guide is preferably arranged within the housing of the aerosol-generating device. The guide may be fixed, while the support element may be configured moveable. The connection between the guide and the support element may be realized by any known means such as a worm gear.
The retraction mechanism may comprise a biasing mechanism, preferably a spring, for biasing the heating element towards the heating chamber.
A biasing mechanism such as a spring may facilitate force acting upon the heating element biasing the heating element towards the heating chamber. Thus, when the retraction mechanism is not activated, the biasing mechanism may facilitate that the heating element is securely positioned within the heating chamber. Also, after the retraction mechanism has retracted the heating element from the heating chamber, the biasing mechanism may realize the heating element being pushed back into the heating chamber after the retraction mechanism is deactivated.
The device may comprise multiple heating elements connected to the retraction mechanism. The device may comprise multiple retraction mechanisms each being connected to one or more heating elements. Preferably, the heating chamber comprises multiple openings in the base of the heating chamber and the heating elements may be configured to be collectively retracted through the openings.
Multiple heating elements may be utilized and connected to a single support element. These multiple heating elements may be utilized for more uniformly heating the aerosol-generating substrate in the aerosol-generating article. When multiple heating elements are connected together to a single support element, all heating elements may preferably be retracted together from the heating chamber and pushed back into the heating chamber. Alternatively, multiple retraction mechanisms with respective support elements and respective heating elements may be provided. These separate retraction mechanisms may then be used to retract from or push into the heating chamber multiple heating elements separately from each other. This embodiment may be utilized for heating different sections of aerosol-generating substrate by means of different heating elements. Different heating schemes may be realized in this way.
The retraction mechanism may be configured to push the heating element into the heating chamber after retraction of the heating element from the heating chamber by the retraction mechanism.
The pushing of the heating element may be utilized after insertion of a fresh aerosol-generating article into the heating chamber by a user. Hence, the user can easily insert the aerosol-generating article into the heating chamber, because no sliding friction is created between the heating element and the inserted aerosol-generating article. After insertion of the aerosol-generating article, the heating element is pushed into the heating chamber thereby penetrating the aerosol-generating article. The heating element may be pushed into the heating chamber after activation of the heating element by which the heating element is heated. Clamping means may be provided for securely holding the aerosol-generating article within the heating chamber during pushing of the heating element into the heating chamber. The clamping means may be configured as a needle or an element similar to a brake shoe.
The device may further comprise an activation mechanism, preferably a push-button, wherein the heating element may be retracted from the heating chamber upon activation of the activation mechanism.
The activation mechanism may be a mechanism by which the user indicates that he wants to use the aerosol-generating device. The activation mechanism is thus preferably provided as a button. However, the activation mechanism may also have a different configuration such as a communication interface. The communication interface may be connectable to an external device such as a smartphone or a smartwatch so that the user may activate the activation mechanism externally by means of the external device.
The user may activate the activation mechanism before insertion of an aerosol-generating article into the heating chamber. The heating element may then be retracted from the heating chamber to ease insertion of the article into the heating chamber. Before operation, the user may use the activation mechanism for pushing of the heating element back into the heating chamber, thereby penetrating the article. After operation of the device and depletion of the article, the user may use the activation mechanism to retract the heating element from the heating chamber for removal of the depleted article.
The heating element may be centrally aligned within the heating chamber and may be configured retractable along the longitudinal central axis of the heating chamber.
The opening in the base of the heating chamber may comprise a cleaning element configured to remove residues from the heating element during retraction of the heating element from the heating chamber.
The cleaning element is preferably configured to remove unwanted residues from the surface of the heating element during retraction of the heating element from the heating chamber. The cleaning element may be fixed to the heating chamber. The cleaning element may be configured removable. The cleaning element preferably lies flush against the surface of the heating element such that unwanted residues of aerosol-generating substrate are scraped off of the surface of the heating element during retraction. The heating element may be configured to remove unwanted residues on the surface of the heating element by rubbing, brushing, scrapping, wiping or any other operation. The heating element may be arranged next to the opening at the base of the heating chamber. The cleaning element may have a ring shape. The cleaning element may comprise one or more of brushes, microfiber clove and foam. The cleaning element may surround the outer circumference of the heating element. The cleaning element may comprise a bead configured to directly contact the heating element and surround the outer circumference of the heating element.
The invention also relates to a method for retracting a heating element from a heating chamber of an aerosol-generating device. The method comprises the following steps:
The invention will be described in more detail in the following with reference to the accompanying drawings, which show in:
The aerosol-generating device also comprises a retraction mechanism 18. The retraction mechanism 18 is configured for retracting the heating element 14 from the heating chamber 12 and pushing the heating element 14 into the heating chamber 12. The retraction mechanism 18 is controlled by means of a controller 20. The controller 20 may comprise different elements such as a retraction controller 22 for controlling the retraction mechanism 18. The controller 20 may also comprise a heating controller 24 for controlling the operation of the heating element 14. The heating controller 24 may be configured to activate the heating element 14 during operation of the aerosol-generating device and deactivate the heating element 14, when the aerosol-generating device is not operated. The controller 20 is connected to a power supply 26. The power supply 26 preferably is configured as a battery. The heating controller 24 controls the supply of electrical energy from the battery towards the heating element. The retraction controller 22 and the heating controller 24 are configured separately controllable. The heating element 14 may thus be retracted and pushed independent of the operation of the heating element 14.
The retraction mechanism 18 comprises a support element 28, to which the heating element 14 is connected. The support element 28 is connected to a guide 30 which is configured such that the support element 28 can slide along the guide 30 during retraction and pushing of the heating element 14. The guide 30 runs along the longitudinal axis of the heating element 14 such that the movement of the heating element 14 during retraction and pushing is also along or parallel to the longitudinal axis of the heating chamber 12. The guide 30 preferably comprises a sawtooth and the support element 28 a bevel gear to realize a worm drive.
In
As desired, as many retraction mechanisms 18 as necessary can be provided with as many heating elements 14 as necessary.
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Number | Date | Country | Kind |
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18177745.9 | Jun 2018 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2019/065466 | 6/13/2019 | WO | 00 |