1. Field of the Invention
The invention generally relates to a retractable screen assembly for disposition in a frame opening.
2. Description of the Related Art
Retractable screen assemblies are typically disposed in a frame opening of a building, such as a residential or commercial building. Generally, a window or a door is mounted in the frame opening along with the retractable screen assembly. Retractable screen assemblies generally include a screen retractably disposed within a canister. A slide component extends from the screen for selectively extending and retracting the screen across the frame opening, i.e., for covering and uncovering the frame opening with the screen. A spring-loaded spool is disposed in the canister and attached to an edge of the screen, opposite the slide component, for biasing the screen and to facilitate retracting of the screen back into the canister. As the spring-loaded spool retracts the screen into the canister, momentum and speed of the slide component may increase, causing the slide component to forcefully impact the canister. This phenomenon is commonly referred to as the guillotine effect in industry and is obviously undesirable. Also, a user may inadvertently slide the slide component at too high a velocity causing the slide component forcefully impact the canister. This impact may cause unwanted noise and can damage to various components of the screen assembly.
It would be advantageous to develop an improved retractable screen assembly that addresses the problems of the retractable screen assemblies of the prior art as set forth above.
The present invention includes a retractable screen assembly comprising a canister. A pair of tracks are spaced from each other and extend in a direction transverse to the canister. A slide component extends between and is slideably engaged with the pair of tracks and is moveable toward and away from the canister along the pair of tracks. A screen has a first and a second end spaced from each other with the first end coupled with the canister and with the second end coupled to the slide component and with the screen selectively retractable to and dispensable from the canister as the slide component moves toward and away from the canister. A biasing device is coupled to the screen for urging the screen toward the canister to retract the screen to the canister as the slide component moves toward the canister. A shock absorber is disposed between the slide component and the canister for counteracting the biasing device to dampen relative movement between the slide component and the canister as the slide component moves toward the canister.
The shock absorber dampens the motion of the slide component as the screen retracts into the canister to offset the momentum and speed introduced by the spring-loaded spool and/or the user. Because the shock absorber dampens the motion, the slide component does not forcefully impact the canister as the screen is being retracted into the canister. Instead, upon operation of the shock absorber, the slide component moves toward the canister with reduced momentum and at a reduced velocity such that the slide component and/or the shock absorber gently contact the canister. The screen assembly is more aesthetically pleasing because the unwanted noise of the slide component forcefully impacting the canister has been eliminated. In addition, the durability of the entire screen assembly, including its various components, is increased by reducing the forcefulness of the impact between the slide component and the canister.
Other advantages of the present invention will be readily appreciated, as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings wherein:
Referring to the Figures, wherein like numerals indicate corresponding parts throughout the several views, a retractable screen assembly 20 is generally shown and is referred to hereinafter as “screen assembly 20.” As shown in
As shown in
The first rail 28 typically extends horizontally and is mounted to the header 22. The second rail 28 typically extends horizontally and is mounted to the sill 24. The rails 28 are vertically spaced and fixed in position relative to each other. For example, the rails 28 are mounted to the header 22 and the sill 24, respectively, with threaded fasteners such as screws. It should be appreciated that the attachment and relative placement of the rails 28 to the building and the attachment of the tracks 30 to the respective rails 28 can be of any fashion without departing from the nature of the present invention.
The screen apparatus 32 includes a screen 34 and a slide component 36 coupled to the screen 34. The screen 34 is typically flexible and it is to be understood that screen 34 can be wire mesh style, silhouette style, and the like and can be manufactured from a wide array of materials including polymers and metals. The slide component 36 extends between and slideably interacts with the tracks 30 for selectively extending and retracting the screen 34 across the frame opening, as described further below. Specifically, the slide component 36 rigidly extends between the tracks 30 to function as a handle for moving the screen 34 across the frame opening, i.e., to cover and uncover the frame opening with the screen 34.
In one embodiment shown in
With reference to the first embodiment shown in
As described further below, the canister 42 is spring-loaded such that the screen 34 is selectively retractable to and dispensable from the canister 42. The slide bar 38 is moveable along the tracks 30 and the screen 34 retracts to and dispenses from the canister 42 as the slide bar 38 moves toward the canister 42 and away from the canister 42.
The slide bar 38 guides the first end 44 of the screen 34 back and forth over the frame opening to cover and uncover the frame opening with the screen 34. Specifically, the screen 34 is dispensed from the canister 42 to cover the frame opening and is retracted into the canister 42 to uncover the opening. As described further below, the screen 34 is automatically retracted into the canister 42 as the slide bar 38 guides the first end 44 of the screen 34 toward the canister 42.
As shown in
The rails 28 extend in a direction transverse to the framing unit 48. In the configurations shown in the Figures, the rails 28 extend in a direction transverse to both the canister 42 and the frame members 26. It should be appreciated that “transverse” is used herein to mean “crosswise” and the rails 28 can extend perpendicularly or angularly relative to the framing unit 48. It should also be appreciated that the rails 28 can extend in different directions relative to each other without departing from the nature of the present invention. In
As shown in
The screen assembly 20 includes a biasing device 54 coupled to the screen 34 for urging the screen 34 toward the canister 42 to retract the screen 34 to the canister 42 as the slide bar 38 moves toward the framing unit 48. The biasing device 54 is coupled to the spool 52 for rotationally loading the spool 52 as the screen 34 dispenses from the canister 43 and for rotating the spool 52 as the screen 34 retracts to the canister 42. In other words, the spool 52 tensions the screen 34 toward the canister 42 such that the second end 46 of the screen 34 is moved toward the canister 42 as the spool 52 rotates causing the screen 34 to automatically wrap around the spool 52. The tension in the screen 34 is between the first end 44 in the canister 42 and the second end 46 at the slide bar 38. The spool 52 constantly maintains the screen 34 in tension.
The spool 52 defines a cavity 54 that houses the biasing device 54. The canister 42 includes a spindle 56 fixed relative to the casing 50 and extending into the cavity 54. The spool 52 rotates relative to the spindle 56. The spool includes an insert 59 that engages the biasing device 54 and engages the spool 52. Specifically, an end of the biasing device 54 is fixed to the insert 59 and another end of the biasing device 54 is fixed to the spindle 56 such that the biasing device 54 is loaded as the insert 59 is rotated relative the spindle 56.
The insert 59 is splined and the spool 52 is splined in the cavity 54 such that the insert 59 is rotationally fixed to the spool 52, i.e., the insert 59 does not rotate relative to the spool 52, and such that the insert 59 is slideable axially along the cavity 54 of the spool 52. As the screen 34 is extended from the canister 42, the spool 52 rotates thereby rotating the insert 59 relative to the spindle 56 to load the biasing device 54. As the screen 34 is retracted toward the canister 42, the biasing device 54 rotates the spool 52 to wrap the screen 34 about the spool 52.
The biasing device 54 can, for example, be a torsion spring or a coil spring. However, it should be appreciated that the biasing device 54 can be any type of biasing device 54 that urges the screen 34 toward the canister 42 to retract the screen 34 to the canister 42 without departing from the nature of the present invention.
A sheath 61 can extend between the insert 59 and the spindle 56 to house the biasing device 54 in the cavity 54. A bushing 57 can be rotatably coupled to the spindle 56 and fixed to the sheath 61. The canister can include a second spindle (not numbered) and a second bushing (not numbered) coupled to the spool 52 on an end of the spool 52 opposite the spindle 56 and the bushing 57. In such a configuration, for example, the second bushing is fixed relative to the spool 52 and rotatably engaged with the spindle 56.
It should be appreciated that the configuration of the canister 42 including the spindle 56, cavity 54, etc., is exemplary and the canister 42 can have any configuration such that the biasing device 54 urges the screen 34 toward said canister 42 to retract the screen 34 to said canister 42 as said slide bar 38 moves toward said canister 42 without departing from the nature of the present invention. It should also be appreciated that the canister 42 can include a mechanism to regulate the rotational speed of the spool 52.
The screen assembly 20 includes at least one shock absorber 58 disposed between the slide bar 38 and the framing unit 48. The shock absorber 58 dampens, i.e., cushions, the movement of the slide bar 38 as the screen 34 is retracted into the canister 42. In other words, the shock absorber 58 reduces the momentum of the slide bar 38 as the slide bar 38 approaches the framing unit 48 to prevent the slide bar 38 from forcefully impacting the framing unit 48.
The shock absorber 58 counteracts the biasing device 54 to dampen relative movement between the slide bar 38 and the framing unit 48 as the slide bar 38 moves toward the framing unit 48 and the shock absorber 58 contacts the framing unit 48. As described above, the biasing device 54 constantly maintains the screen 34 in tension and exerts force on the slide bar 38 to pull the slide bar 38 toward the framing unit 48 as a user slides the slide bar 38 toward the framing unit 48. The shock absorber 58 acts against the biasing device 54 to reduce the momentum and speed of the slide bar 38 as it approaches the framing unit 48 to prevent a forceful impact between the slide bar 38 and the framing unit 48.
The shock absorber 58 can include a cylinder 60 and a plunger 62 slideably engaged with and extending from the cylinder 60. Specifically, the cylinder 60 defines a bore 64 slideably receiving the plunger 62. In the embodiment of the shock absorber 58 shown in
The shock absorber 58 can include a plunger biasing device (not numbered) for urging the plunger 62 to be extended from the cylinder 60. As shown in
For example, the plunger biasing device can include a coil spring and/or mechanisms for controlling fluids, e.g., for hydraulic or pneumatic shock absorption. In the configuration shown in
The shock absorber 58 is mounted to the one of the framing unit 48 and the slide bar 38 and extends toward the other of the framing unit 48 and the slide bar 38. As shown in
As shown in
As described above, the slide bar 38 is moveable relative to the framing unit 48, and specifically the slide bar 38 is moveable between an extended and a retracted position. The shock absorber 58 is spaced from the other of the framing unit 48 and the slide bar 38 when the slide bar 38 is in the extended position and the shock absorber 58 is in contact with the other of the framing unit 48 and the slide bar 38 in the retracted position. Specifically, the plunger 62 extends from the cylinder 60 to a free end 68. When the shock absorber 58 is mounted on the slide bar 38, the free end 68 is spaced from the framing unit 48 when the slide bar 38 is in the extended position and the free end 68 in contact with the framing unit 48 in the retracted position. Therefore, the shock absorber 58 does not dampen the motion of the slide bar 38 along the entire length of the rail 28 but rather dampens the motion of the slide bar 38 only as the slide bar 38 nears the framing unit 48. As such, the slide bar 38 can be quickly slid along the tracks 30 toward the retracted position and the velocity of the slide bar 38 is not slowed by the shock absorber 58 until the slide bar 38 nears the framing unit 48 thereby allowing for quick entry and egress of users through the frame opening.
The slide bar 38 can include additional elements commonly referred to in the art as glides or glide blocks 70 at an interface between the slide bar 38 and the tracks 30 to engage and slide along the respective track 30. The glide blocks 70 can be moveable relative to the rest of the slide bar 38 as the slide bar 38 slides along the tracks 30 to provide a smooth motion of the slide bar 38 along the tracks 30. One example of such glide blocks 70 is disclosed in U.S. Patent Application Publication No. 2007/0029049 to Martineau et al., the entire specification of which is expressly incorporated herein by reference.
In the embodiment shown in
The track 30 can be adjustably coupled to the rail 28 for selectively positioning the track 30 relative to the rail 28. Specifically, a location of one of the tracks 30 relative to the respective rail 28 may be adjusted to align the tracks 30 to be parallel with each other to reduce racking of the slide bar 38 as the slide bar 38 is slid along the tracks 30, i.e., creating an even rod and bearing fit as referred to in industry. As shown in
As shown in
As shown in
In the Figures, the screen assembly 20 is oriented such that the screen 34 moves horizontally across the frame opening to cover and uncover the frame opening. However, it should be appreciated that the screen assembly 20 can be oriented such that the screen 34 moves vertically across the frame opening to cover and uncover the frame opening without departing from the nature of the present invention.
The invention has been described in an illustrative manner, and it is to be understood that the terminology which has been used is intended to be in the nature of words of description rather than of limitation. Obviously, many modifications and variations of the present invention are possible in light of the above teachings, and the invention may be practiced otherwise than as specifically described.
The subject patent application claims priority to and all the benefits of U.S. Provisional Patent Application Ser. No. 60/903,926 which was filed on Feb. 28, 2007 the entire specification of which is expressly incorporated herein by reference.
Number | Date | Country | |
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60903926 | Feb 2007 | US |