Information
-
Patent Grant
-
6629555
-
Patent Number
6,629,555
-
Date Filed
Thursday, October 25, 200123 years ago
-
Date Issued
Tuesday, October 7, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 160 231
- 160 24
- 160 31
- 160 26
- 160 2671
- 160 275
- 160 2901
- 160 315
- 160 1961
- 016 93 R
- 016 874 R
- 016 876 R
- 192 5661
- 292 DIG 46
-
International Classifications
-
Abstract
A retractable screen door for drawing a flexible screen panel across an opening, including a flexible screen wound around a spring biased take-up shaft, and guide rails for guiding the screen as it is moved across the opening. A unique latch mechanism is disclosed, said latch mechanism being located in the guide rails. Further, the screen may include an adjustable gear assembly for changing the tension on the spring. The retractable screen is optionally designed to have the appearance of a common door casing.
Description
BACKGROUND OF THE INVENTION
This invention relates to door screens. More specifically, this invention relates to horizontally movable door screens rotatably mounted on a take-up shaft and capable of being rolled and unrolled from a vertically oriented storage member.
There are a number of examples in the prior art of rolling screens for use with doors. In general, these screens consist of a latch member and a vertically oriented take-up roll located in front of a door frame member. The latch member tends to be vertically oriented on the door frame member opposite the take-up roll. The take up roll has a screen rotatably mounted on it, which can be extended and retracted according to the users needs. Though functional, the prior art screens do have some significant problems.
The most common problem is that many screens are open at the upper and lower edges. With these designs the screen is only connected to the latch member and the take-up shaft, thus leaving the upper and lower portion of the screen open. This allows insects and other debris to enter the building through the screen, which decreases the effectiveness of the screen.
Some designs solve this problem by placing guide rails on the top and bottom of the door opening. The screen moves within these guide rails as it is extended across the opening, thus creating a better seal. However, the screen is easily dislodged from the typical guide rail. Minimal twisting of the screen as it is moved through the screen door assembly can cause the screen to be removed from the rails, thus making use of the screen more difficult.
Another problem comes with the latch mechanism for the screen. Latching a screen in place often involves time consuming steps. A typical screen will have either a handle or hook-and-eye latch mechanism. A handle latch will have a handle portion that locks within a latch portion. This can be done by placing a retainer mechanism, or latch portion, for the handle portion within a vertical member. The vertical member will be located on the opposite side of the opening from the take-up shaft. These latch mechanisms can be tedious to use and are prone to breaking. In addition, latching and unlatching these assemblies can be time consuming.
The hook-and-eye latch requires holes, or eyes, within the screen to be aligned with hooks located on the vertical member. The hooks, which operate as the latch portion, are then placed through the eyes to hold the screen in place. Again, this process can be tedious and time consuming. The inconvenience of aligning the hooks and eyes every time the screen must be closed discourages use of the screen.
A further problem with prior rolling screen designs is that there is no way for a user to easily adjust the winding speed of the screen. To change the speed at which the screen winds, the torque on an internal spring must be changed. To do this on most screens, the take-up shaft must be disassembled to gain access to the spring. Even if access is gained, there is often no mechanism for adjusting the tension of the spring within the take-up shaft. The process of changing the tension on the spring is too difficult for an average consumer to do, so as a practical matter the speed of winding can not be changed on a typical rolling screen. Additionally, on prior art screen doors it is possible to over tension the coil spring causing a dangerous high speed return of the handle portion.
Finally, most rolling screens require a large housing to conceal the take-up shaft and screen. The vertical members, if used, are much smaller than the take-up shaft housings, so the door opening will not be symmetrical. In addition, the large housing and vertical member are very different in size from normal door moldings, so they tend to make the building unattractive. If guide rails are used on the top and bottom, these again detract from the appearance of the door opening. The lower rail can also create a tripping hazard if it is unnoticed by a user. As a result of these problems, many people will choose not to use rolling screens for aesthetic and safety reasons.
SUMMARY OF INVENTION
The aforementioned problems are overcome by the present invention wherein a screen door is provided which includes a take-up shaft attached to an adjustable gear assembly for winding the spring, a screen rotatably wound on the take-up shaft, a screen case which encloses the screen and take-up shaft, a handle, preferably with endcaps, attached to the screen, and upper and lower guide rails possibly containing a unique latch mechanism.
The upper and lower guide rails may have ribs for guiding the screen as it is extended. The endcaps of the handle, which should be wider than the opening for the screen in the guide rails, ride along the ribs as the handle is pulled from the screen case. Since the endcaps are wider than the opening in the guide rails, the handle, and thus the screen, is positively retained within the rails as the screen is extended.
At the end of the guide rails, the ribs are removed. In this configuration when the handle reaches the end of the rails, the endcaps slip off the ribs. The endcap at the top of the handle then rests on a shelf within the upper guide rail. This simple procedure latches the screen in place.
The take-up shaft is attached to a gear assembly with a front access hole. A simple tool, such as a hexagonal wrench, can be inserted into the gear assembly to adjust the tension on the spring attached to the take-up shaft. This will change the force on the spring and effect the speed with which the screen is retracted into the screen case when it is unlatched. The gear assembly also includes a clutch mechanism that limits the maximum torque applied to the spring by the gear assembly.
In addition, the screen case is preferably molded to have the appearance of a typical door molding. A similar molding may be placed opposite the screen case to give the appearance of a normal door casing. The mantle can also be molded in a similar manner. The upper guide rail will be added to or incorporated into the mantle.
The lower guide rail is incorporated into a typical doorsill, which reduces the risk of tripping over the guide rail when entering or leaving through the door.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a front view of a rolling screen according to a preferred embodiment of the invention;
FIG. 2
is an exploded view of the rolling screen;
FIG. 3
is an exploded fragmentary view of the upper portion of the pillar housing and rolling screen;
FIG. 4
is an exploded fragmentary view of the base of the pillar housing, rolling screen and gear assembly;
FIG. 5
is a side view of the upper rail;
FIG. 6
is a side view of the lower rail and novel latch mechanism;
FIG. 7
is a side view of the upper rail and handle;
FIG. 8
is a side view of the lower rail detail and doorsill;
FIG. 9
is a side view of the upper rail and novel latch mechanism;
FIG. 10
is a side view of the lower rail detail and doorsill;
FIG. 11
is an exploded view of the gear assembly; and
FIG. 12
is an exploded view of the worm and clutch assembly.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
A retractable screen door constructed in accordance with a preferred embodiment of the invention is illustrated in the drawings and designated
10
. While the screen will be explained for use with a door, it is to be understood that the retractable screen may be used for any opening. In addition, while the screen will be explained in relation to exterior use, it is to be understood that the design is suitable for both interior and exterior use.
A screen
16
is pulled from a pillar housing
11
by handle
12
across an opening. The screen
16
is guided by upper and lower guide rails,
13
and
14
respectively, as it is pulled from pillar housing
11
. Lower rail
14
is incorporated into doorsill
15
and forms part of the door casing.
FIG. 2
shows the major components of the screen door
10
. The screen door
10
has four basic framing members. In the preferred embodiment the four framing members are connected to the doorjamb. It is required is that the framing members be in contact in the configuration specified. A pillar housing
11
is a hollow pillar designed to be vertically mounted on one side of a door opening. A solid pillar
17
is designed to be vertically mounted on the side of a door opening opposite the pillar housing
11
. A mantle
18
is a molding, including a guide rail
13
to be explained later, designed to be abutted to, and mounted horizontally above, the pillar housing
11
and solid pillar
17
. Lower rail
14
is designed to be mounted horizontally between the pillar housing
11
and the solid pillar
17
. The lower rail
14
is preferably mounted to doorsill
15
. The sill
15
is a typical doorsill. The design of the combined doorsill
15
and lower rail
14
will be discussed in further detail below.
The exemplified screen door
10
further includes a take-up shaft
21
. The screen
16
is made of a flexible material, attached to the take-up shaft
21
along one edge, and wound around the take-up shaft
21
. A handle
12
is attached to the screen
16
in such a way as to allow the screen
16
to be extended across a door opening by the handle
12
. The screen
16
is centered on the handle
12
.
FIG. 3
shows an exploded view of the upper portion of the screen door assembly, including a damper housing
27
which is attached to the top of the take-up shaft
21
, and a damper
28
is inserted into the damper housing
27
. The damper
28
and damper housing
27
can be any damper assembly known in the art, and can be attached at either end of the take-up shaft
21
. The take-up shaft
21
, screen
16
, coil spring
24
, and damper housing
27
should be concealed within the pillar housing
11
. The damper
28
, if present, or take-up shaft
21
is rotatably mounted to the pillar cap
29
. The pillar cap
29
can be attached to the structure where the screen door is mounted by use of fastener
20
. Fastener
20
can be any fastener capable of securing the pillar cap
29
to a structure, such as a wood screw. The pillar cap
29
can be attached to the pillar housing
11
by any reasonable fastening means, for example screws
22
(one of which is not shown).
The take-up shaft
21
is preferably located approximately in the center of the pillar housing
11
. When wound around the take-up shaft
21
, the screen
16
fits within the pillar housing
11
. The handle
12
is attached along the free edge of the screen
16
, as previously shown. The handle
12
preferably fits within a pillar slot
30
in the pillar housing
11
. The handle
12
protrudes from the pillar slot
30
sufficiently to allow a user to grasp the handle
12
when he wishes to extend the screen
16
. The screen
16
is positioned so that, as the handle
12
is pulled, the screen
16
is extended through pillar slot
30
.
FIG. 4
shows a coil spring
24
wound around a spring subassembly
25
, which is attached to the take-up shaft
21
near the base of the take-up shaft
21
. The coil spring
24
and spring subassembly
25
can be attached at either end of the take-up shaft
21
, but should be attached at the end of the take-up shaft
21
opposite the damper
28
, if present. The spring subassembly
25
is also attached to the gear assembly
26
, which is used to adjust the tension on the coil spring
24
. A protrusion at the base of the spring subassembly
25
is designed to fit within a slot in the gear assembly
26
. The gear subassembly
26
is attached to the pillar housing
11
using any reasonable fastening means, such as screws
22
. A fastener
20
can also be used to attach the gear assembly
26
to the structure the screen door
10
is mounted on.
The screen
16
is extended past a door opening by pulling handle
12
. As handle
12
is pulled, the screen
16
moves though upper rail
13
and lower rail
14
. The screen
16
can be maintained in the extended position by use of a latch mechanism. This can be by a conventional latch mechanism, many of which are known in the art, or by the novel latch mechanism discussed further in this application. When the screen
16
is latched, it preferably covers the entire door opening.
The upper rail
13
, which can be seen in
FIG. 5
, has a screen opening
35
through which the screen
16
advances. A guide ledge
36
is located above the screen opening
35
. Optionally ribs
37
are located on the guide ledge
36
and run the length of the upper rail
13
. While the ribs
37
can run the entire length of the upper rail
13
, in an exemplified embodiment the ribs
37
stop before the end of the upper rail
13
that is abutted to the solid pillar
17
. This latter configuration of the ribs
37
forms part of the unique latch mechanism to be discussed further in this application. Additionally, brushes
38
can be inserted into brush slots
39
in the upper rail
13
. The brushes
38
keep insects and debris from entering the upper rail
13
.
FIG. 6
shows the lower rail
14
and doorsill
15
, the lower rail
14
being incorporated into the doorsill
15
. The doorsill
15
is designed to function like a typical doorsill. The doorsill
15
is usually a wedge shape, which is designed to slope down from the doorway, having an upper end
40
and a lower end
41
. The lower rail
14
is designed to have a low profile so it will align with the lower end
41
of the doorsill
15
, the lower end
41
being the end farthest from the doorway. The lower rail
14
is preferably attached to the doorsill
15
at the lower end
41
. Since the lower rail
14
aligns with the lower end
41
, the possibility of tripping over the lower rail
14
is minimized.
The lower rail
14
has a screen opening
35
through which the screen
16
advances. The lower rail includes ribs
37
along the bottom
42
. These ribs
37
run most of the length of the lower rail
14
, but the ribs
37
stop near the end of the lower rail
14
abutted to the solid pillar
17
. This latter configuration of the ribs
37
forms part of the unique latch mechanism to be discussed further in this application. Additionally, brushes
38
are included in brush slots
39
in the lower rail
14
. These brushes
38
perform similar functions to the brushes
38
in the upper rail
13
. Additionally, the lower rail
14
can include weep holes
52
. The weep holes
52
allow water to drain from the screen door
10
, for instance after a rainstorm. The weep holes
52
are preferably are slot shaped and are placed very low on the side of the lower rail
14
to allow the maximum amount of water to drain through the weep holes
52
.
FIG.
7
and
FIG. 8
show the screen
16
as it is being advanced through the upper rail
13
and lower rail
14
. The handle
12
preferably has a top cap
45
and bottom cap
46
. The top cap
45
and bottom cap
46
are preferably larger than the screen openings
35
in the upper rail
13
and lower rail
14
. If the top cap
45
and bottom cap
46
are larger than the screen openings
35
, it will not be possible to accidentally remove the screen handle
12
during use, since the top cap
45
and bottom cap
46
are attached to the screen handle
12
and can not be removed from the upper rail
13
or lower rail
14
. The top cap
45
and bottom cap
46
glide along ribs
37
in the upper rail
13
and lower rail
14
, if ribs
37
are present.
FIG.
9
and
FIG. 10
show the latch mechanism referred to earlier. In the preferred embodiment of the latch mechanism ribs
37
are present in both the upper rail
13
and lower rail
14
. The ribs
37
in the upper rail
13
run from the housing end
50
almost to the pillar end
51
. The ribs
37
end before reaching the pillar end
51
, leaving enough space for the top cap
45
to slip off the ribs
37
and rest on the guide ledge
36
. The ribs
37
in the lower rail
14
similarly run from the housing end
50
almost to the pillar end
51
. The ribs should end prior to the pillar end
51
, leaving enough space for the bottom cap
46
to slip off the ribs
37
.
In an exemplified embodiment, the height of the ribs
37
in the upper rail is ⅛″ and the height of the ribs
37
in the lower rail is ¼″. In this configuration the top cap
45
will rest on the guide ledge
36
and the bottom cap
46
will hang suspended within the lower rail
14
. It is possible to have the heights of the ribs
37
be equal in the upper rail
13
and lower rail
14
, which would allow the bottom cap
46
to rest on the bottom
42
of lower rail
14
and the top cap
45
to rest on the guide ledge
36
.
As can be seen from FIG.
9
and
FIG. 10
the top cap
45
and bottom cap
46
, after slipping from the ribs
37
, will be blocked from retracting by the ribs
37
. This will keep the screen
16
in an extended position when in the latched position. When the user wishes to retract the screen
16
, the handle is lifted so the ribs
37
no longer block the top cap
45
and bottom cap
46
. If the handle
12
is released in this position, the coil spring
24
will retract the screen
16
.
FIG. 11
shows the gear assembly
60
, which includes a gear subassembly
61
, worm
62
, and worm gear
63
. The worm
62
has teeth
64
that lock with the teeth
65
of the worm gear
63
. There is also a cap
69
for keeping the worm
62
and worm gear
63
in contact, which can be attached to the gear subassembly
61
. The worm gear
63
also has a spring slot
66
for insertion of the spring subassembly
25
. As the pictured worm
62
is rotated in one direction, the teeth
65
of the worm gear
63
are advanced. The worm gear
63
then rotates, causing the spring subassembly
25
to rotate, and increasing the degree to which the coil spring
24
is compressed. The greater the compression of the coil spring
24
, the greater the speed and force with which the screen
16
will be retracted. Similarly, if the worm
62
is rotated in the opposite direction, the rotary gear
63
rotates in such a manner as to reduce the compression of the coil spring
24
.
The gear subassembly
61
has an access hole
67
on one side. This access hole
67
is accessible to a user after construction of the screen door
10
. The head
68
of the worm
62
should be designed to be rotated by an appropriate tool, thus allowing a user to adjust the tension on the coil spring
24
. The access hole
67
should be large enough to allow insertion of a tool to rotate the worm gear
62
. This will allow the user to determine the tension of the coil spring
24
, and thus the speed of retraction of the screen
16
. The location of the gear assembly
60
on the screen door
10
should allow easy access to the access hole
67
.
FIG. 12
shows a preferred embodiment of the worm
62
, including a gear member
70
and adjustment member
71
. A tool aperture
72
is formed in the head of the adjustment member
71
, into which a tool can be inserted through access hole
67
to rotate adjustment member
71
. The adjustment member
71
includes adjustment teeth
73
. Gear teeth
74
on the gear member
70
are designed to lock with the adjustment teeth
73
so as to allow rotation of the gear member
70
and adjustment member
71
together when a tool is inserted into the tool aperture
72
. When the adjustment member
71
is rotated in one direction the frictional force between the adjustment member
71
and the gear member
70
causes the gear member
70
to rotate in the same direction. This rotation compresses the coil spring
24
as explained above.
A ramped engagement between gear member
70
and adjustment member
71
limits the maximum torque that can be transmitted from adjustment member
71
to gear member
70
. The maximum spring compression is defined by the frictional force between the gear member
70
and adjustment member
71
. After the coil spring
24
has been compressed a certain amount, the force required to compress the coil spring
24
will be greater than the frictional force between the adjustment member
71
and the gear member
70
. At this point the adjustment member
71
slides along the gear member
70
, the gear member
70
will not be rotated, and thus the coil spring
24
will not be further compressed. This maximum spring compression will vary depending on the spring used, and the shape of the interlocking adjustment teeth
73
and gear teeth
74
. This feature increases the safety of the screen door
10
because the retraction force and speed is limited by the maximum spring compression.
In addition, due to the configuration of the preferred worm
62
, no matter how tight the coil spring
24
is compressed, it can always be loosened. When rotated in the opposite direction, the front face
75
of each adjustment tooth
73
pushes against the back face
76
of a gear tooth
74
, thus locking together the gear member
70
and adjustment member
71
. Since the force required to unlock the teeth when rotated in the opposite direction is greater than the frictional force used to compress the coil spring
24
, even if the coil spring
24
is at the maximum spring compression, the compression of the coil spring
24
should be easily reduced.
In an alternative embodiment, there are two pillar housings
11
and no solid pillar
17
. One pillar housing
11
is located on each side of a door opening. Each pillar slot
30
should face the door opening. In this configuration, when a handle
12
is pulled from the corresponding pillar slot
30
it will extend the screen
16
across the door opening. Each pillar housing
11
is abutted to an upper rail
13
and a lower rail
14
. These will be located in the same positions as in the previous embodiments. When the screens
16
are fully extended the handles
12
will butt against each other and form a seal. The handles
12
can latch together using a traditional latch mechanism, or can latch using the novel latch mechanism previously disclosed. If the novel latch mechanism is used, each pillar housing
11
can have corresponding upper and lower rails,
13
and
14
respectively, with the ribs
37
removed at the end where the rails come in contact. Alternatively there can be one upper rail
13
and one lower rail
14
with ribs
37
removed in the middle. This configuration is useful when installing the retractable screen in front of double doors, such as French doors.
Preferably the framing members are designed to appear to be a symmetrical door casing. The pillar housing
11
and solid pillar
17
have the same outward appearance, and this appearance is that of door molding. The pillar housing
11
has an interior opening to house the screen assembly previously discussed. Additionally, the mantle
18
is molded into the shape of a normal door mantle. These members preferably have the shape shown or the shape of copending design application for DOOR MOLDING filed the same day as this application with inventors David A. DeBlock, Michael J. Kowalczyk and Michael S. Eveland. The lower rail
14
will blend with the door casing if attached to the doorsill
15
in the manner previously described.
There are many methods known in the art for producing the desired shape for the pillar housing
11
. For example, the pillar housing
11
could be either an aluminum or plastic extrusion. Any method suitable for producing the pillar housing
11
could also be used to produce upper rail
13
and lower rail
14
. Many methods are known in the art for producing the solid pillar
17
and mantle
18
as well. For example, the solid pillar
17
and mantle
18
could be plastic extrusions or milled from wood.
The above descriptions are those of preferred embodiments of the invention. Various alterations and changes can be made without departing from the spirit and broader aspects of the invention as defined in the appended claims, which are to be interpreted in accordance with the principles of patent law including the Doctrine of Equivalents.
Claims
- 1. A retractable rolling screen comprising:a flexible screen attached to a vertically mounted take-up shaft along one edge capable of being wound around said take-up shaft, said take-up shaft being rotatable; a handle vertically mounted on the free end of the screen for advancing the screen having a bottom end cap and a top end cap; a spring assembly including a coil spring and spring subassembly attached to one end of said take-up shaft; a gear assembly attached to the end of the spring subassembly opposite the take-up shaft; a vertically mounted pillar housing enclosing the take-up shaft having a slot for extension of the screen across an opening and through which the handle protrudes; a vertically mounted solid pillar; a horizontally mounted lower rail contacting both the solid pillar and the pillar housing, having a slot through which the screen is guided during extension, the width of said slot being less than the width of said bottom end cap; an upper rail located horizontally between the solid pillar and pillar housing so as to contact both members, having a guide ledge and a slot through which the screen is guided during extension, the width of said slot being less than the width of said top end cap; a number of ribs rising from the guide ledge running the length of the upper rail from the pillar housing to the solid pillar and a number of ribs rising from the bottom of the lower rail running the length of the lower rail from the pillar housing to the solid pillar, the ribs in the upper rail ending prior to the end of the upper rail closest to the solid pillar providing enough room for the top end cap to slip off the ribs and rest on the guide ledge, and the ribs in the lower rail ending prior to the end of the lower rail closest to the solid pillar providing enough room for the bottom end cap to slip off the ribs and rest in the lower rail.
- 2. The retractable screen of claim 1, wherein the ribs in the upper rail and lower rail are of equal heights and end prior to the end of the upper rail and lower rail closest to the solid pillar providing enough room for the top end cap and bottom end cap to slip off the ribs.
- 3. A retractable rolling screen comprising:a flexible screen attached to a vertically mounted take-up shaft along one edge capable of being wound around said take-up shaft, said take-up shaft being rotatable; a handle vertically mounted on the free end of the screen for advancing the screen having a bottom end cap and a top end cap; a spring assembly including a coil spring and spring subassembly attached to one end of said take-up shaft; a gear assembly attached to the end of the spring subassembly opposite the take-up shaft; a vertically mounted pillar housing enclosing the take-up shaft having a slot for extension of the screen across an opening and through which the handle protrudes; a vertically mounted solid pillar; a horizontally mounted lower rail contacting both the solid pillar and the pillar housing, having a slot through which the screen is guided during extension, the width of said slot being less than the width of said bottom end cap; an upper rail located horizontally between the solid pillar and pillar housing so as to contact both members, having a guide ledge and a slot through which the screen is guided during extension, the width of said slot being less than the width of said top end cap; a number of ribs rising from the guide ledge running the length of the upper rail from the pillar housing to the solid pillar and a number of ribs rising from the bottom of the lower rail running the length of the lower rail from the pillar housing to the solid pillar, the height of the ribs in the upper rail being less than the height of the ribs in the lower trail.
- 4. A retractable rolling screen comprising:a flexible screen attached to a vertically mounted take-up shaft along one edge capable of being wound around said take-up shaft, said take-up shaft being rotatable; a handle vertically mounted on the free end of the screen for advancing the screen; a spring assembly including a coil spring and spring subassembly attached to one end of said take-up shaft; a gear assembly attached to the end of the spring subassembly opposite the take-up shaft; a vertically mounted pillar housing formed to have the appearance of a door molding enclosing the take-up shaft having a slot for extension of the screen across an opening and through which the handle protrudes; a vertically mounted solid pillar the same size as the pillar housing having an identical outward appearance; a horizontally mounted lower rail contacting both the solid pillar and the pillar housing, having a slot through which the screen is guided during extension; an upper rail located horizontally between the solid pillar and pillar housing so as to contact both members, having a slot through which the screen is guided during extension; a latch mechanism for latching the handle when the screen is in an extended position; and a top end cap attached to the top of the handle, a bottom end cap attached to the base of the handle, a number of ribs rising from the guide ledge running the length of the upper rail from the pillar housing to the solid pillar and a number of ribs rising from the bottom of the lower rail running the length of the lower rail from the pillar housing to the solid pillar, the ribs in the upper rail stopping prior to the end of the upper rail closest to the solid pillar providing enough space for the top cap to slip off the ribs and rest on the guide ledge, and the ribs in the lower rail stopping prior to the end of the lower rail closest to the solid pillar providing enough space for the bottom end cap to slip off the ribs.
- 5. A retractable rolling screen comprising:a flexible screen attached to a vertically mounted take-up shaft along one edge capable of being wound around said take-up shaft, said take-up shaft being rotatable; a handle vertically mounted on the free end of the screen for advancing the screen; a spring assembly including a coil spring and spring subassembly attached to one end of said take-up shaft; a gear assembly attached to the end of the spring subassembly opposite said take-up shaft, said gear assembly including a housing, a worm and a worm gear, the worm comprising an adjustment member and a gear member, said adjustment member having adjustment teeth and said gear member having gear teeth, said adjustment teeth rampingly interlocking with said gear teeth, an access hole in the housing; a vertically mounted pillar housing enclosing the take-up shaft having a slot for extension of the screen across an opening and through which the handle protrudes; a vertically mounted solid pillar; a horizontally mounted lower rail contacting both the solid pillar and the pillar housing, having a slot through which the screen is guided during extension; an upper rail, located horizontally between the solid pillar and pillar housing so as to contact both members having a slot through which the screen is guided during extension; and a latch mechanism for latching the handle when the screen is in an extended position.
- 6. The retractable screen of claim 5, further including a top end cap attached to the top of the handle, a bottom end cap attached to the base of the handle, a number of ribs rising from the guide ledge running the length of the upper rail from the pillar housing to the solid pillar and a number of ribs rising from the bottom of the lower rail running the length of the lower rail from the pillar housing to the solid pillar.
- 7. The retractable screen of any of claims 1-3 or 5, further including brush slots in the lower rail and upper rail, and brushes inserted into the brush slots oriented to contact the screen as the screen is extended and retracted.
- 8. A latching retractable screen door comprising:a first horizontal rail having a pair of ends and including a first horizontal traveler portion that extends from one end to a position proximate the other end; a roller screen including a first follower suspended from and riding on said first traveler portion, said follower dropping off said traveler portion proximate said other end to act as a latch to prevent said roller screen from retracting.
- 9. The latching retractable screen door of claim 8, further including:a second horizontal rail having a pair of ends and including a second horizontal traveler portion that extends from one end to a position proximate the other end; a roller screen including a second follower riding on said second traveler portion, said second follower dropping off said traveler portion proximate said other end to act as a latch to prevent said roller screen from retracting.
- 10. The latching retractable screen door of claim 9, wherein the second horizontal traveler portion is incorporated into the sill or jamb of the framing members of an opening.
- 11. The latching retractable screen door of claim 8, 9, or 10, wherein said first horizontal traveler portion and said second horizontal traveler portion include means for providing linear contact support for the followers.
- 12. A retractable screen door comprising:a roller screen having a shaft and a screen fabric wound there around; a recoil means for exerting a torsional force on said shaft; and a manually rotatable adjustment means for adjusting said recoil means to change the torsional force on said shaft, said adjustment means including first and second shaft portions connected by a clutch, said clutch permitting a greater force to be translated from said first shaft portion to said second shaft portion in a first rotatable direction than in a second opposite rotatable direction.
- 13. The retractable screen door of claim 12, wherein said first shaft member is an adjustment member and said second shaft member is a gear member, said adjustment member having adjustment teeth and said gear member having gear teeth, said clutch operating by said adjustment teeth rampingly interlocking with said gear teeth to allow greater force to be applied to the adjustment member when rotating the gear member in one direction than when rotating the gear member in the opposite direction.
- 14. A doorsill comprising:a front portion facing away from a building in which said doorsill is installed; a rear portion facing toward a building in which said doorsill is installed; a platform portion extending between said front portion and said rear portion; an adjustment mechanism within said doorsill including first and second rotatable members, said first member adapted to cooperate with a retractor mechanism on a roller screen, said first member being manually rotatable and coupled to said second member, said first member being accessible through said front portion of said doorsill, said first member including first and second shaft portions connected by a clutch, said clutch permitting a greater force to be translated from said first shaft portion to said second shaft portion in a first rotatable direction than in a second opposite rotatable direction.
- 15. The doorsill of claim 14, wherein said first shaft member is an adjustment member and said second shaft member is a gear member, said adjustment member having adjustment teeth and said gear member having gear teeth, said clutch operating by said adjustment teeth rampingly interlocking with said gear teeth to allow greater force to be applied to the adjustment member when rotating the gear member in one direction than when rotating the gear member in the opposite direction.
- 16. The doorsill of claim 14 or 15, wherein said first member is accessible from the horizontal direction through the front portion of said doorsill.
US Referenced Citations (17)