Retractable truck bed cover having slat array with flexible joiner members and shielded seams

Information

  • Patent Grant
  • 11634014
  • Patent Number
    11,634,014
  • Date Filed
    Wednesday, October 7, 2020
    4 years ago
  • Date Issued
    Tuesday, April 25, 2023
    a year ago
Abstract
A retractable truck bed cover having an array of parallel aluminum slats joined together by connective hinges including leading and trailing edge configuration for improving the security of the cover by covering and concealing the seam between adjacent slats while improving the connective hinge's resistance to the effects of aging and/or exposure to temperature fluctuations. The truck bed cover connective hinge slat is designed to be in an array of discrete slats, which are joined to one another by means of joiner members secured at each end to slat end caps. The distal ends of the joiner members are attached to slat end caps at the distal ends of the slats, thereby preventing the joiner members from shrinking in relationship to the slats due to aging and I or exposure to temperature fluctuations.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS

Applicant hereby incorporates by reference the disclosures of Applicant's U.S. Pat. No. 5,252,950, entitled “Rolling cover for a truck utility bed having improved reel support housing and guide track clamps,” U.S. Pat. No. 5,330,246, entitled “Slat block and guide track apparatus for rolling truck bed cover,” and U.S. Pat. No. 6,113,176, entitled “Slat house hinge for laminated retractable truck bed cover.” Any and all applications for which a foreign or domestic priority claim is identified in the Application Data Sheet as filed with the present application are hereby incorporated by reference under 37 CFR 1.57.


BACKGROUND OF THE INVENTION
Field of the Invention

This invention relates generally to a retractable truck bed cover made up of an array of parallel aluminum slats joined together along each slat's leading and trailing edges for water integrity, security and flexibility.


Description of the Related Art

The design and use of retractable truck bed covers with open bed pickup trucks to provide security and protection for cargo items carried within the truck bed is well known. Conventional retractable truck bed covers commonly include a plurality of individual slats hingedly connected to form a slat array. The hinged connection of individual slats enables the slat array to form a continuous cover that, once mounted in a pair of side rails, can be moved from a first flat position covering the truck bed to a second stored position where the cover is retracted (rolled up) on a reel or spindle in a housing.


One type of slat array design for conventional retractable truck bed covers is defined by rigid individual slats, generally extruded or formed aluminum, which are arranged together along their edges such that their edges are overlapped and covered with a pliable, continuous surface material laminate. In this laminated slat array design, the individual slats overlap, engaging one another in an interlocking joint, while the laminate surface material functions to secure the overlapping slats together, to form an articulating cover body.


Another type of slat array design for conventional retractable truck bed covers is defined by rigid slats joined together along their edges with connective hinge bodies such that they are immediately contiguous to one another with adjacent slats fastened together without overlapping. For this connective hinge slat array design, flexible joiner members are commonly utilized as connective hinge bodies to attach adjacent individual slats by engaging and extending (or bridging) between receptor channels disposed in the opposing edges of the adjacent slats. In this regard, the joiner members are operative to both attach the slats together and enable the desired hinging movement between adjacent slats because of their flexibility. The joiner members also function as the water seal or gasket between the contiguous slats and therefore, to function effectively, must be continuous from end to end (along the entire length) of the contiguous slats.


While this connective hinge type of slat array design provides some manufacturing efficiencies, it is also subject to some well-known weaknesses and vulnerabilities. One such weakness comes from the ease in which the individual slats can be separated. Because the individual slats are arranged so that they do not overlap when joined together and are not covered by a laminate surface material, the seam between individual slats remains exposed. If a box cutter, razor knife, or other blade is simply inserted into and run along the exposed seam between contiguous slats, the joiner member can be cut, thereby detaching the contiguous slats and breaching the security of the cover. Another vulnerability relates to the tendency for the joiner member, which are typically extruded silicon, to contract over time due to aging and/or exposure to temperature fluctuations. This shrinkage often results in the joiner members no longer extending from end to end of contiguous slats, leaving the end portions of such contiguous slats that make up the slatted array with exposed spaces between the slats and compromising the water tightness of the cover body.


Accordingly, there remains a need for a modified retractable truck bed cover design which would eliminate exposed seam security vulnerability of conventional connective hinge style slats when placed in a slat array. It would be helpful if such a modified truck bed cover slat was able to protect the joiner member connecting adjacent slats in an array without requiring a restrictive overlap or interlock between adjacent slats. It would be additionally desirable for such a modified truck bed cover slat to overcome the problem of joiner member shrinkage and the associated issue of water penetration.


The Applicant's invention described herein provides for an improved retractable truck bed cover slat with connective hinge style slats arranged in a slat array that employs a means to address the shortcomings of prior art designs by protecting the attaching joiner member between contiguous slats while also preventing the joiner member from shrinking and contracting. The primary components of Applicant's modified truck bed cover slat are an aluminum base slat, a silicon joiner member, and a molded slat end cap. When in operation, the modified truck bed cover slat allows the assembly of a slat array which improves the security provided by conventional connective hinge slatted truck bed covers and addresses other limitations or shortcomings imposed by the conventional slat structures in the prior art.


SUMMARY OF THE INVENTION

A retractable truck bed cover comprising an array of parallel elongated, extruded aluminum slats joined together along their overlapped leading and trailing edges by flexible silicon hinges. The truck bed cover connective hinge slat improves the security of the cover by shielding access to the seam between adjacent slats while enabling stabilization of the silicone hinge joiner strip. Applicant's connective hinge slat is designed to be used in an array of discrete, adjacent slats which are each interconnectedly joined together sequentially through discrete joiner members, the distal ends of which are held fast to slat end caps, forming a continuous slat array suitable for use as a retractable truck bed cover.


Each slat includes a slat surface having a leading edge defined by an inverted step nib and trailing edge defined by an upright step nib. When two slats are placed contiguously with the first slat's leading edge against the second slat's trailing edge, the shape of the inverted step nib and the upright step nib form an over and under half lap splice joint between the first slat and the second slat that provides a redundant structural barrier covering and protecting the seam area disposed between the two adjacent slats. Extending downward from the slat surface, on both the leading edge side and the trailing edge side, are mirror image receptor channels which are adapted to receive and hold the connector section of a hinge joiner member for the entire length of each slat.


Each slat joiner member is a single, flexible body which has a hinge section at its center that is designed to improve the flexibility of the joiner member and is disposed between two mirror image connector sections or bosses which are each sized and shaped to sleeve into and be captured within the receptor channels of opposing slats. Two adjacent slats can thus be joined together at their leading and trailing edges through the connector section on one side of the joiner member being placed in the receptor channel on the leading edge side of the first slat and the connector section on the other side of the same joiner member being placed in the receptor channel on the trailing edge side of the second slat (or vice versa). The joined adjacent slats retain the ability to pivotally hinge through the flexibility of the hinge section of the joiner member and the non-restrictive half lap splice lap joint to allow the truck bed cover to be retracted and extended.


At each end of each discrete slat is a slat end cap independently positioned and engaged to the end of the slat, and secured thereto through the use of a rivet fastener. Each slat end cap is additionally fastened to the end connector section of the joiner member in one receptor channel of the respective slat. Through its engagement to the end of the slat and attachment to the end of the joiner member, the slat end cap provides a means for maintaining the joiner members fixed to the ends of the slat preventing the joiner member from shrinking due to aging or temperature fluctuations and the resultant leaks in the peripheral edges of the slatted cover. The slat end caps also function collectively as the primary bearing surface upon which the cover body assembly is carried within the supporting side tracks.


It is an object of this invention to provide a truck bed cover connective hinge slat which eliminates the exposed seam security vulnerability of conventional connective hinge slats when placed in a slat array.


It is another object of this invention to provide a truck bed cover connective hinge slat which protects the joiner member connecting adjacent slats in an array without requiring a restrictive overlap or interlock between adjacent slats.


It is yet another object of this invention to prevent the contraction or shrinkage of the joiner member connecting adjacent connective hinge slats due to aging or exposure to temperature fluctuations.


It is still another object of this invention to provide a bearing surface beneath an array of connective hinge slats that reduces friction and ensures smooth operation of the slatted cover body within the side support tracks of a retractable truck bed cover assembly.


These and other objects will be apparent to one of skill in the art.





BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 is a perspective view of a truck bed cover built in accordance with the present invention installed onto a conventional pickup truck utility bed.



FIG. 1A is a perspective cut away view of the slat ends.



FIG. 2 is a side elevational view of a truck bed cover slat built in accordance with the present invention.



FIG. 3 is a side elevational view of the joiner member of a modified truck bed cover slat built in accordance with the present invention.



FIG. 4A is a side cross-sectional view of two adjacent truck bed cover slats connected with a joiner member in accordance with the present invention in a flat position which would represent covering a truck bed.



FIG. 4B is a side cross-sectional view of two adjacent truck bed cover slats connected with a joiner member in accordance with the present invention in a rolled up position showing the angular motion permitted with the present hinge joiner member.



FIG. 5 is a perspective view of the slat end cap of a truck bed cover slat built in accordance with the present invention.



FIG. 6A is an exploded perspective view of a truck bed cover slat assembly with an extended joiner member and slat end cap built in accordance with the present invention.



FIG. 6B is a top plan view of a truck bed cover slat assembly with an extended joiner member and slat end cap built in accordance with the present invention.



FIG. 6C is a side elevational view of a truck bed cover slat assembly with slat end caps built in accordance with the present invention.



FIG. 6D is a bottom plan view of a truck bed cover slat assembly with slat end cap built in accordance with the present invention.





DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

Referring now to the drawings and in particular FIG. 1 and FIG. 1A, a retractable truck bed cover 100 in accordance with the present invention is shown having a plurality of parallel slats 110 disposed in a contiguous arrangement and attached together. A connective hinge 120 is disposed between each slat 110, enabling the plurality of slats 110 to form a single slat array which defines the body of the truck bed cover 100. A slat end cap 130 is secured to the end of each discrete slat 110. The roll-up truck bed cover 100 slat array in accordance with the present invention is mounted inside a guide track 140 connected to the side 101 of the pickup truck with the slat end caps 130 providing the primary bearing surface upon which the cover body assembly is carried within the supporting side tracks.


In the preferred embodiment, each slat 110 is a rigid, elongated aluminum extruded strip which is sized to reach from one side of the truck bed to the other laterally. Along each sidewall 101 of the truck bed are mounted a pair of guide tracks 140 that are connected to the truck bed walls 101 as described in Applicant's previous patents cited above. As will be described in more detail below, the body of each slat 110 has integrally formed therein a receptor channel on both the leading and trailing edges that extend for the length of the slat. The receptor channels receive and capture one end of a joiner member, with the other end of the joiner member captured by the opposing receptor channel of the adjacent slat 110, forming the connective hinge 120 which enables the slats 110 to interlock pivotally with the adjacent slats 110 in an edge-to-edge array. Each joiner member extends the entire length of a slat and is fastened to an end cap 130 at each end of slat 110. Each slat additionally includes a slat end cap 130 secured to each slat end which maintains and secures each end of the joiner member in the receptor channel to the end of its respective slat 110 to prevent shrinkage.


Referring now to FIG. 2, each discrete slat 110 includes slat surface 111 having a leading edge 112 and trailing edge 113. The leading edge 112 is defined by an inverted step nib which forms a first structural barrier to the seam area disposed between two adjacent slats 110 arranged contiguously, edge-to-edge. The trailing edge 113 is defined by an upright step nib which forms a second structural barrier to the seam area disposed between two adjacent slats 110 arranged contiguously, edge-to-edge. When two slats 110 are placed contiguously with the first slat's 110 leading edge 112 against the second slat's 110 trailing edge 113, the shape of the inverted step nib and the shape of the upright step nib form a half lap splice lap joint between the first slat 110 and the second slat 110.


Integral with the slat surface 111, on both the leading edge 112 side and the trailing edge 113 side, are mirror image receptor channels 114 which extend downwardly below the slat surface 111. The mirror image receptor channel 114 on the side of the leading edge 112 includes an open end which faces towards the leading edge 112 and the mirror image receptor channel 114 on the side of the trailing edge 113 and includes an open end which faces towards the leading edge 112. The receptor channels 114 enable the slat 110 to receive and hold a connector section of the joiner member shown in FIG. 3.


Referring now to FIGS. 2 and 3, a joiner member 150 in accordance with the preferred embodiment of the present invention defines a single continuous body constructed out of a flexible material such as silicon and which has a hinge section 151 disposed between two mirror image connector sections 152. Despite the joiner member 150 being constructed out of a flexible material, the hinge section 151 additionally includes a narrowing area 153 to enable greater flexibility to bend and allow hinging movement.


Each connector section 152 is sized and shaped to slide into and be captured within a receptor channel 114 of a slat 110 built in accordance with the present invention. In this regard, a first slat 110 and a second slat 110 can be locked together in a contiguous arrangement that still permits hinging movement between slats when the connector section 152 on one side of the joiner member 150 is held in place in the receptor channel 114 on the leading edge 112 of the first slat 110 and the connector section 152 on the opposite side of the same joiner member 150 is held in place by the trailing edge 113 of the second slat 110. Each connector section 152 additionally includes a retention aperture 154 at its center which runs longitudinally and therefore runs throughout the length of the joiner member 150. The retention aperture 154 is sized to receive an end retention screw that enables a slat end cap to be fastened to joiner member 150.


In the preferred embodiment, the slats 110 are constructed of extruded aluminum and the joiner members 150 are constructed out of extruded silicon. It is additionally contemplated that the surface of the slats 110 may include a powder-coat or anodized finish that improves the overall appearance of the cover body assembly.


Referring now to FIG. 4A, a first slat 110 and a second slat 110 (collectively, slats 110) are shown locked together by a joiner member 150 and in a flat position, wherein the slats 110 are in the same plane, constituting the covered truck bed position. The first slat 110 is positioned with its trailing edge 113 adjacent to the leading edge 112 of the second slat 110. Together, the trailing edge 113, leading edge 112, and joiner member 150 form the connective hinge of the first slat 110 and the second slat 110. With the first slat 110 and the second slat 110 in the flat position, the half lap splice lap joint remains in a closed position. The closed half-lap splice lap joint forms an offset seam, which is operative to prevent any blade or slicing structure from passing through the seam and cutting the joiner member 150. As such, the closed half lap splice lap joint effectively protects the joiner member 150 which connects the adjacent slats 110 and eliminates the exposed seam security vulnerability present in conventional connective hinge slats.


The joiner member 150 includes two retention apertures 154, one at the center of each connector section 152. The retention apertures 154 each run longitudinally through the length of the joiner member 150. The joiner members are cut flush with the ends of the slats and are therefore equal in length to the slats. When slats 110 and joiner members 150 are assembled into a slat array, the ends of each joiner member 150, and accordingly the retention apertures 154 within the connector sections 152 of each joiner member 150, are accessible at the ends of the slats 110. The purpose of the retention apertures 154 is to provide an attachment receptacle to enable each end of joiner members 150 to be secured to the end of the slats and to a molded end fitting, defined as the slat end cap, which is positioned and independently secured to each end of each slat 110 to prevent the joiner member 150 from shrinking and drawing away from the ends of the slats 110.


Referring now to FIG. 4B, a first slat 110 and a second slat 110 (collectively, slats 110) are shown locked together by a joiner member 150, but pivotally hinged into an acute angle relative to each other. The movement to an acute angle deforms the hinge section 151 of the joiner member 150 as the opposing connector sections 152 are pivotally folded inward relative to and toward one another.


Due to the narrowing of the hinge section 151 and the use of the half-lap splice lap joint, the extent of the acute angle in which the slats 110 can be moved is limited only by the eventual contact of the opposing receptor channel 114 of the first slat 110 with the receptor channel 114 of the second slat 110. Indeed, the use of a half-lap splice lap joint is specifically contemplated to provide an obstruction for the seam between slats 110 that does not restrict the desired hinged movement. As such, it is understood that the capability to hinge contiguous, adjacent slats 110 into such an acute angle relative to one another enables a truck bed cover in accordance with the present invention (i.e., defined by slats 110 locked together by joiner members 150 into a slat array) to be rolled up in a smaller stored position in a manner similar to my previous patents cited above.


Referring now to FIGS. 5, 6A, 6B, 6C, and 6D, each slat end cap 130 is defined by a molded body having an end flange portion 131 and a tongue flange portion 132 with integral J section 133. The end flange portion 131 of the slat end cap 130 fits at a ninety (90) degree relationship to the slat's 110 longitudinal dimension and includes a countersunk hole 134 through its planar surface which aligns with the retention aperture 154 in the connector section 152 of the joiner member 150 when the tongue flange portion 132 is press-fit into the space between the receptor channels 114 of the slat 110. An end retention screw 136 passes through the countersunk hole 134 and into the retention aperture 154 to secure the joiner member 150 to the slat end cap 130. The tongue flange portion 132 of the molded slat end cap 130 also includes a cap rivet hole 137 in its planar surface, and when the tongue flange 132 is press-fit into the space between the receptor channels 114, the cap rivet hole 137 aligns with a corresponding slat rivet hole 115 in the end of the slat 110. The slat end cap 130 is permanently affixed to the end of the slat 110 by way of a rivet 138 which is passed though both the slat rivet hole 115 and the cap rivet hole 137 when the slat end cap 130 is in place on the end of the slat 110. As the slat end cap 130 is press-fitted into place, it also causes the J section 133 of the tongue flange 132 to align with and sleeve over the end portion of one receptor channel 114 of the slat 110. The bottom surface 139 of the J section 133 is then beneath the receptor channel 114, and being constructed of a specially formulated nylon, enables the J sections 133, one at the end of every slat 110 in the cover body 100 to collectively provide a bearing surface for the underside of the cover body 100 at the points at which the cover body slats 110 engage the supporting side tracks of the retractable truck bed cover assembly 100.


The retractable truck bed cover described herein can be securely locked in place covering the entire truck bed or rolled up in a housing as described in applicants' patent cited above.


The instant invention has been shown and described herein in what is considered to be the most practical and preferred embodiment. It is recognized, however, that departures may be made therefrom within the scope of the invention and that obvious modifications will occur to a person skilled in the art.

Claims
  • 1. A retractable truck bed cover configured for use with a truck bed of a vehicle, the retractable truck bed cover comprising: a pair of guide rails configured to secure to side walls of the truck bed of the vehicle;a plurality of slats configured to extend between and be positioned at least partially within the pair of guide rails; anda plurality of flexible joiner members, each of the plurality of flexible joiner members configured to connect adjacent ones of the plurality of slats, each of the plurality of flexible joiner members comprising a length and a cross-section extending along the length, the cross-section comprising a first connector section, a second connector section, and a hinge section positioned between and connecting the first and second connector sections, the hinge section comprising a first surface and a second surface opposite the first surface, and a notch positioned along the second surface, wherein the first surface is planar and wherein the notch extends from the second surface to an interior portion of the hinge section between the first and second surfaces, the notch defining a narrowing portion of the hinge section;wherein the plurality of slats comprises at least a first slat and a second slat, each of the first and second slats comprising a length and a cross-section extending along the length, the cross-section comprising: a slat surface having a leading edge and a trailing edge opposite the leading edge;a first receptor channel extending downwardly from the slat surface and positioned proximate the leading edge, the first receptor channel comprising a first side, a second side opposite the first side, and an opening on the first side, the first side being closer to the leading edge than the second side; anda second receptor channel extending downwardly from the slat surface and positioned proximate the trailing edge, the second receptor channel comprising a first side, a second side opposite the first side, and an opening on the second side, the second side being closer to the trailing edge than the first side, wherein the first side of the second receptor channel faces toward the second side of the first receptor channel;wherein, when the first and second slats are connected to one another by one of the flexible joiner members: the first connector section is positioned within the second receptor channel of the first slat and the second connector section is positioned within the first receptor channel of the second slat; anda first portion of the hinge section extends through the opening on the second side of the second receptor channel of the first slat and a second portion of the hinge section extends through the opening on the first side of the first receptor channel of the second slat; andwherein, when the first and second slats are in a flat position, the second receptor channel of the first slat is spaced from the first receptor channel of the second slat by a gap, wherein the gap and the narrowing portion of the hinge section allow the first and second slats to move between the flat position and an angled position.
  • 2. The retractable truck bed cover of claim 1, wherein the first receptor channel extends downwardly from the slat surface to an end portion of the first receptor channel and the second receptor channel extends downwardly from the slat surface to an end portion of the second receptor channel, the opening on the first side of the first receptor channel positioned closer to the slat surface than to the end portion of the first receptor channel and the opening on the second side of the second receptor channel positioned closer to the slat surface than to the end portion of the second receptor channel.
  • 3. The retractable truck bed cover of claim 1, wherein the length of each of the plurality of flexible joiner members extends along the length of the plurality of slats and between the pair of guide rails.
  • 4. The retractable truck bed cover of claim 1, wherein, when the first and second slats are connected to one another by one of the flexible joiner members and the first and second slats are in the flat position, the hinged section is positioned below the slat surface.
  • 5. The retractable truck bed cover of claim 1, wherein the notch is spaced from the first connector section by a first distance and spaced from the second connector section by a second distance, wherein the first and second distances are the same.
  • 6. The retractable truck bed cover of claim 1, wherein the first and second receptor channels are configured to inhibit the first and second connector sections from exiting the first and second receptor channels along a direction non-parallel with respect to the length of the first and second slats.
  • 7. The retractable truck bed cover of claim 1, wherein, when the first and second slats are in the flat position, the second side of the first receptor channel is parallel to the first side of the second receptor channel.
  • 8. A retractable truck bed cover configured for use with a truck bed of a vehicle, the retractable truck bed cover comprising: a plurality of slats comprising at least a first slat and a second slat, each of the first and second slats comprising a length and a cross-section extending along the length, the cross-section comprising: a slat surface having a leading edge and a trailing edge opposite the leading edge;a first receptor channel extending downwardly from the slat surface and positioned proximate the leading edge, the first receptor channel comprising a first side, a second side opposite the first side, and an opening on the first side, the first side being closer to the leading edge than the second side; anda second receptor channel extending downwardly from the slat surface and positioned proximate the trailing edge, the second receptor channel comprising a first side, a second side opposite the first side, and an opening on the second side, the second side being closer to the trailing edge than the first side, wherein the first side of the second receptor channel faces toward the second side of the first receptor channel; anda plurality of flexible joiner members, each of the plurality of flexible joiner members configured to connect adjacent ones of the plurality of slats, each of the plurality of flexible joiner members comprising a length and a cross-section extending along the length, the cross-section comprising a first connector section, a second connector section, and a hinge section positioned between and connecting the first and second connector sections, the hinge section comprising a first surface and a second surface opposite the first surface, and a notch positioned along the second surface, wherein the first surface is planar and wherein the notch extends from the second surface to an interior portion of the hinge section between the first and second surfaces, the notch defining a narrowing portion of the hinge section;wherein, when the first and second slats are connected to one another by one of the flexible joiner members: the first connector section is positioned within the second receptor channel of the first slat and the second connector section is positioned within the first receptor channel of the second slat; anda first portion of the hinge section extends through the opening on the second side of the second receptor channel of the first slat and a second portion of the hinge section extends through the opening on the first side of the first receptor channel of the second slat; andwherein, when the first and second slats are in a flat position, the second receptor channel of the first slat is spaced from the first receptor channel of the second slat by a gap, wherein the gap and the narrowing portion of the hinge section allow the first and second slats to move between the flat position and an angled position.
  • 9. The retractable truck bed cover of claim 8, wherein the first receptor channel extends downwardly from the slat surface to an end portion of the first receptor channel and the second receptor channel extends downwardly from the slat surface to an end portion of the second receptor channel, the opening on the first side of the first receptor channel positioned closer to the slat surface than to the end portion of the first receptor channel and the opening on the second side of the second receptor channel positioned closer to the slat surface than to the end portion of the second receptor channel.
  • 10. The retractable truck bed cover of claim 8, wherein the length of each of the plurality of flexible joiner members extends along the length of the plurality of slats.
  • 11. The retractable truck bed cover of claim 8, wherein, when the first and second slats are connected to one another by one of the flexible joiner members and the first and second slats are in the flat position, the hinged section is positioned below the slat surface.
  • 12. The retractable truck bed cover of claim 8, wherein the notch is spaced from the first connector section by a first distance and spaced from the second connector section by a second distance, wherein the first and second distances are the same.
  • 13. The retractable truck bed cover of claim 8, wherein the first and second receptor channels are configured to inhibit the first and second connector sections from exiting the first and second receptor channels along a direction non-parallel with respect to the length of the first and second slats.
  • 14. The retractable truck bed cover of claim 8, wherein, when the first and second slats are in the flat position, the second side of the first receptor channel is parallel to the first side of the second receptor channel.
  • 15. A retractable truck bed cover configured for use with a truck bed of a vehicle, the retractable truck bed cover comprising: a plurality of slats comprising at least a first slat and a second slat, each of the first and second slats comprising a length and a cross-section extending along the length, the cross-section comprising: a slat surface having a leading edge and a trailing edge opposite the leading edge;a first receptor channel extending downwardly from the slat surface and positioned proximate the leading edge, the first receptor channel comprising a first side, a second side opposite the first side, and an opening on the first side, the first side being closer to the leading edge than the second side; anda second receptor channel extending downwardly from the slat surface and positioned proximate the trailing edge, the second receptor channel comprising a first side, a second side opposite the first side, and an opening on the second side, the second side being closer to the trailing edge than the first side, wherein the first side of the second receptor channel faces toward the second side of the first receptor channel; anda plurality of flexible joiner members, each of the plurality of flexible joiner members configured to connect adjacent ones of the plurality of slats, each of the plurality of flexible joiner members comprising a length and a cross-section extending along the length, the cross-section comprising a first connector section, a second connector section, and a hinge section positioned between and connecting the first and second connector sections, the hinge section comprising a first surface and a second surface opposite the first surface, and a notch positioned along the second surface, wherein the first surface is planar and wherein the notch defines a narrowing portion of the hinge section;wherein, when the first and second slats are connected to one another by one of the flexible joiner members and movable with respect to one another; andwherein, when the first and second slats are in a flat position, the second receptor channel of the first slat is spaced from the first receptor channel of the second slat by a gap, wherein the gap and the narrowing portion of the hinge section allow the first and second slats to move between the flat position and an angled position.
  • 16. The retractable truck bed cover of claim 15, wherein the first receptor channel extends downwardly from the slat surface to an end portion of the first receptor channel and the second receptor channel extends downwardly from the slat surface to an end portion of the second receptor channel, the opening on the first side of the first receptor channel positioned closer to the slat surface than to the end portion of the first receptor channel and the opening on the second side of the second receptor channel positioned closer to the slat surface than to the end portion of the second receptor channel.
  • 17. The retractable truck bed cover of claim 15, wherein, when the first and second slats are connected to one another by one of the flexible joiner members and the first and second slats are in the flat position, the hinged section is positioned below the slat surface.
  • 18. The retractable truck bed cover of claim 15, wherein the notch is spaced from the first connector section by a first distance and spaced from the second connector section by a second distance, wherein the first and second distances are the same.
  • 19. The retractable truck bed cover of claim 15, wherein the first and second receptor channels are configured to inhibit the first and second connector sections from exiting the first and second receptor channels along a direction non-parallel with respect to the length of the first and second slats.
  • 20. The retractable truck bed cover of claim 15, wherein, when the first and second slats are in the flat position, the second side of the first receptor channel is parallel to the first side of the second receptor channel.
US Referenced Citations (407)
Number Name Date Kind
171736 Mooney Jan 1876 A
309767 Clarke Dec 1884 A
341307 Altschwager May 1886 A
540707 Wolf Jun 1895 A
600898 Smith Mar 1898 A
1127854 Belankski Feb 1915 A
1214600 Silverthorne Feb 1917 A
1242035 Pierson et al. Oct 1917 A
1266521 Norquist May 1918 A
1272620 Carlson Jul 1918 A
1289997 Wyeth Dec 1918 A
1655777 Weiland Jan 1928 A
1655797 Peck Jan 1928 A
1764615 Edwards Jun 1930 A
1812580 Black Jun 1931 A
1930841 Miniere Oct 1933 A
2067994 Thwaits Jan 1937 A
2483947 Turner Oct 1949 A
2514466 Bildhauer Jul 1950 A
D160213 Samuelson Sep 1950 S
2530365 Johnson et al. Nov 1950 A
2621357 Stuman Dec 1952 A
2626179 Gonzalez Jan 1953 A
2663447 Westcott Dec 1953 A
RE23814 Ingram Apr 1954 E
2713897 Teague et al. Jul 1955 A
2720414 Hart Oct 1955 A
2795363 Turner Jun 1957 A
2795383 Turner Jun 1957 A
2797959 Brice Jul 1957 A
2872239 Bowness et al. Feb 1959 A
2874885 Young Feb 1959 A
3148724 Chieger et al. Sep 1964 A
3329385 Dietsch Jul 1967 A
3357670 Larson et al. Dec 1967 A
3656801 Doutt et al. Apr 1972 A
3675959 Hansen et al. Jul 1972 A
3734560 Cramblet May 1973 A
3773143 Del Prete et al. Nov 1973 A
3902599 Stromberg Sep 1975 A
4023850 Tillery May 1977 A
4063774 Hanks Dec 1977 A
4132335 Ingram Jan 1979 A
4136905 Morgan Jan 1979 A
4145044 Wilson et al. Mar 1979 A
4270681 Ingram Jun 1981 A
4295587 Bott Oct 1981 A
D266836 Ingram Nov 1982 S
D267247 Kowalski et al. Dec 1982 S
4419794 Horton, Jr. et al. Dec 1983 A
4451075 Canfield May 1984 A
4470716 Welch Sep 1984 A
4472639 Bianchi Sep 1984 A
4531773 Smith Jul 1985 A
4585263 Hesner Apr 1986 A
4592529 Suzuki Jun 1986 A
4596417 Bennett Jun 1986 A
4635992 Hamilton Jan 1987 A
4650144 ConraD Mar 1987 A
4652035 Austin, Jr. Mar 1987 A
4659136 Martin et al. Apr 1987 A
D291789 Noga Sep 1987 S
D294137 Robson Feb 1988 S
4749226 Heft Jun 1988 A
4750773 Chapline Jun 1988 A
4770458 Burke et al. Sep 1988 A
4778213 Palmer Oct 1988 A
4786119 Smuda Nov 1988 A
4793397 Whiteman Dec 1988 A
4795206 Adams Jan 1989 A
D300734 Kruitbosch Apr 1989 S
4824158 Peters et al. Apr 1989 A
4828312 Kinkel May 1989 A
4830242 Painter May 1989 A
4850770 Millar, Jr. Jul 1989 A
4860495 Kessler Aug 1989 A
4875724 Gruber Oct 1989 A
D305111 Zagner Dec 1989 S
4884317 Liu Dec 1989 A
D308627 Guffey Jun 1990 S
4953820 Yoder Sep 1990 A
4961677 Downard, Jr. Oct 1990 A
5005892 Haugen et al. Apr 1991 A
5011349 McAndrews Apr 1991 A
5024409 Bohnen Jun 1991 A
5037152 Hendricks Aug 1991 A
5037153 Stark Aug 1991 A
5040843 Russell Aug 1991 A
D321496 Sparham et al. Nov 1991 S
5083829 Fonseca Jan 1992 A
D326076 Wiese May 1992 S
5114203 Carnes May 1992 A
5123691 Ginn Jun 1992 A
5127697 St. Marie Jul 1992 A
5129665 Sutter et al. Jul 1992 A
5147103 Ducote Sep 1992 A
5154470 Bringman, Jr. Oct 1992 A
5169200 Pugh Dec 1992 A
5170746 Roose Dec 1992 A
5201532 Salesky et al. Apr 1993 A
5201562 Dorsey Apr 1993 A
D337934 Young Aug 1993 S
5234122 Cherng Aug 1993 A
5251950 Bernardo Oct 1993 A
5253913 Metivier Oct 1993 A
5299773 Bertrand Apr 1994 A
5301913 Wheatley Apr 1994 A
5310155 Wu May 1994 A
5310238 Wheatley May 1994 A
5330246 Bernardo Jul 1994 A
5357376 Yoshida Oct 1994 A
5380141 Flowers Jan 1995 A
5385377 Girard Jan 1995 A
5396915 Bomar Mar 1995 A
5417340 Anthony May 1995 A
5421633 Moore et al. Jun 1995 A
D360614 Alcocer Jul 1995 S
5441324 Gold Aug 1995 A
5443341 Hamilton Aug 1995 A
5456511 Webber Oct 1995 A
5460393 Tsai Oct 1995 A
5460423 Kersting et al. Oct 1995 A
5468038 Sauri Nov 1995 A
D365323 Napierkowski et al. Dec 1995 S
5487585 Wheatley Jan 1996 A
5500983 Lautenschlager Mar 1996 A
5540475 Kersting Jul 1996 A
5573161 Stapleton Nov 1996 A
5579970 Cucheran et al. Dec 1996 A
5588630 Chen-Chao Dec 1996 A
5622296 Pirhonen et al. Apr 1997 A
5636893 Wheatley et al. Jun 1997 A
5655808 Wheatley Aug 1997 A
5658033 Delaune Aug 1997 A
5673958 Gramss Oct 1997 A
5685686 Burns Nov 1997 A
5700047 Leitner et al. Dec 1997 A
5730342 Tien Mar 1998 A
5743589 Felker Apr 1998 A
D394639 Carter May 1998 S
5752800 Brincks et al. May 1998 A
5755480 Bryan May 1998 A
5765892 Covington Jun 1998 A
5772062 Gramss Jun 1998 A
5775759 Cummings Jul 1998 A
5782282 Chen Jul 1998 A
5788311 Tibbals Aug 1998 A
D398284 Carter et al. Sep 1998 S
5806907 Martinus et al. Sep 1998 A
D399481 Larson et al. Oct 1998 S
5816637 Adams et al. Oct 1998 A
5820188 Nash Oct 1998 A
5823596 Kulesza Oct 1998 A
5839614 Brown Nov 1998 A
5853116 Schreiner Dec 1998 A
5857724 Jarman Jan 1999 A
5857729 Bogard Jan 1999 A
5862964 Moliner Jan 1999 A
5873688 Wheatley Feb 1999 A
5893500 Cucheran et al. Apr 1999 A
D410429 Derecktor Jun 1999 S
5911464 White Jun 1999 A
5913465 Potter et al. Jun 1999 A
5924614 Kuntze et al. Jul 1999 A
5924753 DiBassie Jul 1999 A
5975618 Rippberger Nov 1999 A
5984379 Michel et al. Nov 1999 A
D417859 Leitner et al. Dec 1999 S
D418106 Leitner et al. Dec 1999 S
5997066 Scott Dec 1999 A
6019410 Trostle et al. Feb 2000 A
6024401 Wheatley et al. Feb 2000 A
6024402 Wheatley Feb 2000 A
6039520 Cheng Mar 2000 A
6053558 Weldy et al. Apr 2000 A
6059159 Fisher May 2000 A
6076881 Tucker Jun 2000 A
6082801 Owen et al. Jul 2000 A
6092263 Boue et al. Jul 2000 A
6102265 Stapleton Aug 2000 A
6112964 Cucheran et al. Sep 2000 A
6112965 Lundgren Sep 2000 A
6113173 Leitner et al. Sep 2000 A
6113176 Bernardo Sep 2000 A
6113328 Claucherty Sep 2000 A
6120076 Adsit et al. Sep 2000 A
6123305 LukasavitZ Sep 2000 A
6129490 Erskine et al. Oct 2000 A
6149219 Schambre et al. Nov 2000 A
6149220 Weldy et al. Nov 2000 A
6227593 De Valcourt May 2001 B1
6227602 Bogard May 2001 B1
6256844 Wheatley Jul 2001 B1
6257637 Reed Jul 2001 B1
6264266 Rusu et al. Jul 2001 B1
6269990 Gray Aug 2001 B1
6273491 Bath et al. Aug 2001 B1
6276735 Champion Aug 2001 B1
6283525 Morse Sep 2001 B1
6338515 Munhall Jan 2002 B1
6340190 Rosebrugh et al. Jan 2002 B1
6340194 Muirhead et al. Jan 2002 B1
6350089 Tekavec Feb 2002 B1
6352295 Leitner Mar 2002 B1
6378926 Renze et al. Apr 2002 B1
6390427 McConnell et al. May 2002 B1
6402215 Leitner et al. Jun 2002 B1
6422627 Kuhn et al. Jul 2002 B1
6425618 Garland et al. Jul 2002 B1
6454338 Glickman et al. Sep 2002 B1
6471277 Scensny et al. Oct 2002 B1
6488249 Girardi et al. Dec 2002 B1
6494520 Brzenchek et al. Dec 2002 B2
6499791 Wheatley Dec 2002 B2
6513688 Kmita et al. Feb 2003 B2
6540123 Kmita et al. Apr 2003 B1
6543836 Wheatley Apr 2003 B1
6550841 Burdon et al. Apr 2003 B1
6557918 Iafrate et al. May 2003 B2
6561560 Brown et al. May 2003 B2
6568740 Dimmer May 2003 B1
6575520 Spencer Jun 2003 B1
6585465 Hammond et al. Jul 2003 B1
6598922 Morse et al. Jul 2003 B2
6604898 Price Aug 2003 B2
6607228 Carter, III et al. Aug 2003 B2
6626478 Minton Sep 2003 B1
6637707 Gates et al. Oct 2003 B1
D485800 Smith et al. Jan 2004 S
6676182 Fitts Jan 2004 B2
6719261 Wadsworth Apr 2004 B2
6719345 Ootsuka et al. Apr 2004 B2
6722541 Aftanas et al. Apr 2004 B1
6742973 Hendrix et al. Jun 2004 B1
6752575 Moore et al. Jun 2004 B1
6789832 Gort et al. Sep 2004 B2
6796471 Aftanas et al. Sep 2004 B2
6805392 Leitner et al. Oct 2004 B2
6811203 Wheatley Nov 2004 B2
6814389 Wheatley Nov 2004 B2
6824191 Wheatley Nov 2004 B2
6843394 Aki Jan 2005 B2
D501443 Jones et al. Feb 2005 S
D504384 StrascheWski Apr 2005 S
6874747 Oh Apr 2005 B2
6889878 Parsons May 2005 B2
6893073 Wheatley May 2005 B2
6913175 Martin Jul 2005 B2
6918624 Miller et al. Jul 2005 B2
6923488 Bruford et al. Aug 2005 B2
6942225 Gentemann et al. Sep 2005 B2
6948763 Robbins Sep 2005 B2
6966595 Bruford et al. Nov 2005 B2
6976724 Wheatley Dec 2005 B2
6983972 Tan et al. Jan 2006 B2
6994389 Graffy et al. Feb 2006 B1
6997657 Saward Feb 2006 B1
7007995 Scarberry et al. Mar 2006 B1
7025403 Wheatley Apr 2006 B2
7040849 Cunningham et al. May 2006 B2
7063366 Leitner et al. Jun 2006 B2
7093870 Kim et al. Aug 2006 B2
7100956 Wilkins Sep 2006 B1
7111886 Miller et al. Sep 2006 B1
7121604 Reed Oct 2006 B2
7152902 Moen et al. Dec 2006 B2
7159918 Lussier Jan 2007 B2
7175218 Keene Feb 2007 B1
7175377 Womack et al. Feb 2007 B2
7182380 Nagle Feb 2007 B2
7188888 Wheatley et al. Mar 2007 B2
7195432 Earle et al. Mar 2007 B2
7204540 Wheatley Apr 2007 B2
D544826 Smith Jun 2007 S
7226100 Willey et al. Jun 2007 B1
7229116 Bruford et al. Jun 2007 B1
7240940 Leitner Jul 2007 B2
7252322 Rusu Aug 2007 B2
7258387 Weldy Aug 2007 B2
7267387 Bruford et al. Sep 2007 B1
D553072 Smith Oct 2007 S
7287943 SaWard Oct 2007 B1
7303222 Wilkins Dec 2007 B2
7322633 Zajicek et al. Jan 2008 B2
7334830 Weldy Feb 2008 B2
7347473 Miller et al. Mar 2008 B2
D568230 Smith May 2008 S
7384090 Weldy Jun 2008 B1
7393035 Leitner et al. Jul 2008 B2
7413231 Wood et al. Aug 2008 B1
7427095 Wheatley Sep 2008 B2
7445264 Spencer et al. Nov 2008 B2
7464976 Smith Dec 2008 B2
7484790 Wheatley Feb 2009 B2
7488021 Roos et al. Feb 2009 B1
7506917 Essig Mar 2009 B2
7513543 Erskine Apr 2009 B2
7537264 Maimin et al. May 2009 B2
7547054 Leitner Jun 2009 B2
7549828 Smith Jun 2009 B2
D597924 Smith Aug 2009 S
7604282 Spencer et al. Oct 2009 B2
7607714 Wheatley et al. Oct 2009 B2
7628442 Spencer et al. Dec 2009 B1
7654598 Leitner et al. Feb 2010 B2
7654599 Stewart et al. Feb 2010 B2
7681935 Leitner et al. Mar 2010 B2
D627703 McLaughlin Nov 2010 S
7823957 Williamson Nov 2010 B2
7841638 Smith Nov 2010 B2
7845887 Smith Dec 2010 B2
7857371 Leitner Dec 2010 B2
7878568 Wu Feb 2011 B2
7900990 Townson Mar 2011 B2
7905536 Yue Mar 2011 B2
7905539 De Carli Mar 2011 B2
7959203 Smith Jun 2011 B2
8020737 Sweeney Sep 2011 B2
8020912 Lounds Sep 2011 B2
8146982 Williamson et al. Apr 2012 B2
8262148 Rusher et al. Sep 2012 B2
8297677 Leitner et al. Oct 2012 B2
8336946 Schrader et al. Dec 2012 B2
8366173 Xu Feb 2013 B2
8474896 Ostberg Jul 2013 B2
8480154 Yue Jul 2013 B2
8511736 Williamson et al. Aug 2013 B2
8672388 Rusher Mar 2014 B2
8678459 Win Mar 2014 B1
8727415 Smith May 2014 B2
8807625 Garska Aug 2014 B2
9346344 Smith et al. May 2016 B2
9352790 Smith May 2016 B2
9487071 Yue Nov 2016 B1
9827838 Hannan et al. Nov 2017 B2
9827839 Williamson et al. Nov 2017 B2
9834076 Rohr Dec 2017 B2
9834259 Smith Dec 2017 B2
9840135 Rusher et al. Dec 2017 B2
9840136 Smith et al. Dec 2017 B2
10081235 Freitas et al. Sep 2018 B2
10086746 Loew et al. Oct 2018 B2
10093159 Zichettello et al. Oct 2018 B1
10094159 Grudzinski et al. Oct 2018 B2
10099544 Battiato Oct 2018 B2
10106022 Xu Oct 2018 B2
10106089 Herman Oct 2018 B2
10112465 Flocco Oct 2018 B2
10137766 Bernardo et al. Nov 2018 B2
10144276 Facchinello et al. Dec 2018 B2
10166849 Facchinello et al. Jan 2019 B2
10232691 Weng et al. Mar 2019 B1
10308101 Kim et al. Jun 2019 B2
10328778 Aubrey et al. Jun 2019 B2
10399421 Smith et al. Sep 2019 B2
10647187 Slinger et al. May 2020 B2
20010005960 Yamaguchi et al. Jul 2001 A1
20020000732 Sanders Jan 2002 A1
20030057726 Wheatley Mar 2003 A1
20040080174 Buelna Apr 2004 A1
20040134953 Perez Jul 2004 A1
20050077747 De Gaillard et al. Apr 2005 A1
20060091170 Almhil May 2006 A1
20060091171 Wardell et al. May 2006 A1
20060208524 Brown et al. Sep 2006 A1
20060263163 Harberts et al. Nov 2006 A1
20060283900 Stapleton Dec 2006 A1
20070170739 Sims Jul 2007 A1
20070262602 Nagle Nov 2007 A1
20080101883 Derecktor May 2008 A1
20080106114 Wheatley May 2008 A1
20080129077 Weldy Jun 2008 A1
20080231073 Essig Sep 2008 A1
20090020576 Gale Jan 2009 A1
20100270824 Yue Oct 2010 A1
20100283280 Kohlstrand et al. Nov 2010 A1
20110175387 Smith Jul 2011 A1
20120319423 Smith Dec 2012 A1
20130093206 Rusher Apr 2013 A1
20130119693 Leitner et al. May 2013 A1
20130341956 Garska Dec 2013 A1
20130341960 Garska Dec 2013 A1
20150054300 Shi et al. Feb 2015 A1
20170326956 Marshall Nov 2017 A1
20170341494 Hannan et al. Nov 2017 A1
20170349081 Yilma et al. Dec 2017 A1
20170355251 Rossi Dec 2017 A1
20170361755 Yilma et al. Dec 2017 A1
20180147925 Williamson et al. May 2018 A1
20180272930 Dylewski et al. Sep 2018 A1
20180281572 Zichettello et al. Oct 2018 A1
20180281573 Zichettello et al. Oct 2018 A1
20180281574 Zichettello et al. Oct 2018 A1
20180281575 Singer Oct 2018 A1
20180281576 Zichettello et al. Oct 2018 A1
20180290527 Marchlewski et al. Oct 2018 A1
20180290529 Ching Oct 2018 A1
20180297456 Stickles et al. Oct 2018 A1
20180339578 Sullivan Nov 2018 A1
20180339581 Rossi et al. Nov 2018 A1
20180339658 Frederick et al. Nov 2018 A1
20180345768 Frederick et al. Dec 2018 A1
20180345769 Dylewski et al. Dec 2018 A1
20190105970 Bernardo Apr 2019 A1
20190168590 O'Reilly Jun 2019 A1
20190315209 Lewis et al. Oct 2019 A1
20200130483 Vickery Apr 2020 A1
Related Publications (1)
Number Date Country
20210016642 A1 Jan 2021 US
Continuations (3)
Number Date Country
Parent 16144906 Sep 2018 US
Child 17065415 US
Parent 15213180 Jul 2016 US
Child 16144906 US
Parent 14450616 Aug 2014 US
Child 15213180 US