This invention relates to retractable covers for use with wheeled or track-laying vehicles.
It is well known that when large vehicles such as commercial trucks are driving over rough terrain, there can be quite devastating effects to the upper body and conventional rigid fenders of the vehicle, as well as to surrounding vehicles, caused by material and debris flying from the vehicle tires. The flying debris can range in size from small gravel pieces escaping from between the treads of the tires to larger items such as a chimney brick stuck between tires.
As well, when vehicles are driving during adverse weather conditions such as rain, sleet or snow, cars that are following or passing such vehicles can suffer reduced visibility due to the spray from the tires of the vehicles. Large vehicle tires can each move up to 90 gallons of water per minute from the road surface when travelling at speed, and a large portion of the water is squeezed out behind each tire, creating a plume of almost solid water extending in an arc over the road surface from the rear of the vehicle. This presents a significant danger to anyone following or being passed by these large vehicles. While conventional mud flaps help reduce the effects of spray from the rear of a truck, they provide no protection against damage to the cab of the truck itself caused by the flying debris.
The same is true for a large variety of vehicles, whether they are of the wheeled or tracked type, such as military vehicles, construction machinery, trail groomers, farm equipment, and various multi-purpose trail and recreational vehicles. The common factor is that when any such vehicles are driving over rough terrain, unpaved or gravel roads, sandy areas, fields, construction sites, etc. and have exposed wheels or tracks, there is a risk of damage due to the debris flying from the tires, or treads of the tracks in the case of track-laying vehicles, as well as the undesirable dust clouds that may be created. The problems associated with driving in adverse weather conditions discussed above or similar problems encountered when driving over snow, ice, slush, and muddy or wet terrain are also relevant to the various types of vehicles. In fact the same is true when driving over any material which may impede the operation of the wheeled or track-laying vehicle. The damage caused by flying debris and the dangers and inconvenience associated with the spray and dust clouds from the tires or tracks of vehicles are problems that need to be addressed. Therefore, there is a need for a cover system that is suitable for use with a variety of vehicles whether they be wheeled or of the track-laying type.
Fender devices aimed at reducing the spray from the tires of large vehicles are known, and usually take the form of rigid structures that are secured in place over the wheels of the vehicle. Rigid wheel or track covers are not the most favourable as they can be subject to significant stresses due to the twisting/bending of the frame of the vehicle when driving which can damage such rigid fenders or covers. As the axles of vehicles flex up and down, rigid covers and their supports may be damaged. Rigid fenders or covers can also be damaged by the flying debris that comes into contact with them, and they also make access to the wheels, axles and frame of the vehicle difficult when maintenance is required. Most of the prior art fender systems are bolted or welded directly to the frame of the vehicle, which can weaken and therefore reduce the structural integrity of the frame. Furthermore, rigid fenders or covers are difficult to adapt to a variety of different vehicles.
U.S. Pat. No. 2,679,403 discloses wheel guards for trucks for protecting the truck cab and gas tanks from mud, tar, stones and other material thrown from the traction wheels. The guards include a rectangular frame having a curvature greater than that of the tires, and a body of flexible material disposed thereon. The guard assembly is then secured to a support bar that extends transversely from the frame and extends over the upper front portions of the wheels. An additional flap of material is attached to the top of the frame and extends upwardly and rearwardly therefrom to a location adjacent the bottom surface of the trailer. Although the guard material is flexible and, therefore, less susceptible to damage from flying debris, the guard only serves to protect the front portion (i.e. truck cab and gas tanks) of the vehicle.
U.S. Pat. No. 4,268,053 discloses a mounting mechanism for holding the wheel fender on a frame of a vehicle while still allowing the fender to pivot independently with respect to the frame. By enabling the wheel fender to twist or float with respect to the vehicle frame, the stresses on the fender caused by the twisting of the frame of the vehicle are minimized, thereby reducing the amount of damage to the wheel fender. However, the fender is made of rigid material which can be damaged by the flying debris, and the fender assembly cannot be easily removed from the wheel area and stored for later use.
U.S. Pat. No. 4,406,474 represents an improvement over the commonly owned '053 patent discussed above. Therefore, while it discloses an improved structure for the attachment of a fender to a vehicle that allows controlled relative movement between the vehicle frame and the fender, it too is subject to the same disadvantages discussed in relation to the '053 patent.
U.S. Pat. No. 4,436,319 discloses a wheel splash guard to help reduce dangerous spray and splash from the wheels of the vehicle. The guard comprises a double-walled light-weight molded plastic structure that fits over the wheels, or can be adapted to fit over tandem wheels. The inner wall of the guard has apertures therein through which spray from the tires can pass. The outer wall has no apertures on its surface, but is spaced a distance from the inner wall and attached thereto along the lower edges of the side portions of the guard. Accordingly, an opening is created between the lower rear edges of the guards. The guard allows water to drain between the two walls toward the ground, so that the spray is dispersed directly to the ground and not in the direction of passing vehicles. Once again, while the guards help to reduce spray, they cannot be easily removed and stored or immediately adapted for use with a variety of vehicles.
U.S. Pat. No. 6,354,625 discloses a fender system that allows for easy attachment of the fender to the vehicle and facilitates alignment of the fender with the wheel. The fender is adapted to be mounted on a mounting bracket and has at least one flange extending therefrom that is adapted to the contour of the mounting bracket so that alignment of the fender occurs as it is mounted thereon. The fender is shaped so as to enclose the upper half of the wheel and is fixed to the mounting bracket by way of screws. While the fender disclosed in the '625 patent may facilitate the mounting procedure, the fender itself is rigid, cannot be easily removed and conveniently stored for later use, and prevents access to a portion of the wheel. Accordingly, the fender disclosed in the '625 patent does not address all the problems encountered in the art.
Canadian Patent No. 1,260,990 relates to an apparatus for suppressing spray generated by a driving vehicle. Flexible, porous material that has a density sufficient to block the passage of water droplets while allowing passage of air therethrough is attached over the upper portion of the wheel and acts as a water filter. Therefore the water droplets are prevented from creating a large spray or plume. The apparatus does little to prevent damage from flying debris to the vehicle and/or underside of a trailer. Furthermore, once it is secured to the vehicle it cannot be easily removed and stored for later use.
Canadian Patent No. 1,108,664 relates to a retractable mudguard for cycles. Although it suggests a certain convenience associated with retractable fenders or covers, it does not address all of the problems associated with other types of vehicles.
Therefore, a cover system with numerous applications that is durable, adaptable to a variety of vehicles, easy to install without altering the frame of the vehicle, and which can be quickly retracted away from the wheel or track area of the vehicle and conveniently stored, is desirable.
The cover system of the present invention provides a retractable cover apparatus, which when extended to cover the wheel or track area of a variety of vehicles minimizes the amount of spray and debris flying from the tires or tracks in order to reduce the inconveniences associated with the plumes of spray and dust clouds that are created behind the moving vehicles, prevents damage to the body of the vehicle as well as to other vehicles travelling in the vicinity, and addresses the problems associated with prior art fender systems discussed above.
Therefore, according to one aspect of the invention, there is provided a cover system for reducing spray and debris flying from wheels or tracks of a vehicle in motion, comprising, for each side of the vehicle, an elongated flexible cover having first and second ends and a width to extend laterally outwardly beyond an outer extent of the wheels or tracks of the vehicle. The cover system also includes first and second cover housings, with one of the housings being adapted to contain the cover in a rolled, retracted condition, and the other housing being adapted to anchor a free end of the cover in an extended condition. The first housing is removably mountable to a frame of the vehicle forward of the wheels or tracks and extends laterally outwardly of the frame while the second housing is removably mountable to the frame rearward of the wheels or tracks so as to extend laterally outwardly therefrom. The cover system further includes at least one support bar removably mountable to the frame intermediate the first and second housings so as to extend laterally of the frame beyond the outer extent of the wheels or tracks for supporting the cover in the extended condition thereof.
According to another aspect of the invention, the cover system comprises, for each side of the vehicle, an elongated flexible cover having first and second ends and a width to extend laterally outwardly beyond an outer extent of the wheels or tracks of the vehicle, and first, second and third cover housings wherein the first housing is adapted to contain the cover in a rolled, retracted condition thereof, and each of the second and third housings is adapted to anchor a free end of the cover in an extended condition. In such an embodiment, the second housing is removably mountable to a frame of the vehicle forward of the wheels or tracks so as to extend laterally outwardly of the frame, and the third housing is removably mountable to the frame rearward of the wheels or tracks so as to extend laterally outwardly of the frame. The first housing is removably mountable to the frame intermediate the second and third housings so as to extend laterally outwardly of the frame. The cover system further includes at least one support bar removably mountable to the frame intermediate the first and second housings, and at least one support bar removably mountable to the frame intermediate the first and third housings, wherein both of the at least one support bars extend laterally of the frame beyond the outer extent of the wheels or tracks and support either a forward or rearward portion of the cover in the extended condition thereof.
The present invention will be better understood with reference to the detailed description taken in combination with the drawings in which:
Referring to the drawings, there is shown in
As shown in the drawings, the cover system 10 is adaptable for numerous models of trucks, trailers and vehicle frames.
The covers 12 may be made of a non-metallic vinyl and threaded rubber so that the outer surface of the material is smooth while the under surface of the material adjacent the wheels 104 of the vehicle is textured which helps to reduce the ricochet effect of material or debris coming in contact with them. The covers 12 may also be made of any similar flexible and durable material including various nylons and rubbers, and in the case of military vehicles, other materials made of military fibres that may be unknown to us may be used to meet military criteria.
The general configuration of the first cover housing 17 is shown in
The spool 16 comprises an elongated shaft that is sized so that it may be inserted into the elongated cylindrical hollow housing 22 when the cover 12 is fully wound on the shaft in a fully retracted condition. The spool (or shaft) 16 has a housing-engaging end 32 which is inserted into the elongated cylindrical hollow housing 22 and rotatably mounted on the pin 28, and a free end 34 which is in line with the open end 24 of the elongated cylindrical hollow housing 22. A slot 33 is cut along the length of the spool 16 for receiving an end of the cover 12. A flange 36 extending around the outside of the spool 16 is located proximate to the free end 34 of the spool 16 for bearingly supporting the spool 16 within the elongated cylindrical hollow housing 22 and for ensuring that the cover 12 does not shift along the length of the spool 16. The slot 33 extends through the flange 36, as well.
The second cover housing 18 (see
The length of the pipes used for the first and second cover housings 17, 18 are such so as to accommodate the width of the covers 12. The width of the covers 12 will depend on the width of the tires or tracks 104 of the vehicle 100, taking into account some additional width to ensure proper coverage of the tires (or tracks) 104. Approximately 3 inches of additional width is usually sufficient.
The manner in which the ends of the covers 12 are secured to the spool 16 and the tube 42 of the second housing 18 is the same in that the ends of the cover 12 are wrapped around an elongated solid metal or plastic rod member 50 (see
The cover housings 17, 18 of the cover system 10 are both attached to the frame 106 of the vehicle 100 by way of mounting brackets 52. The mounting brackets are preferably made from plate steel, are U-shaped, and are designed to meet the maximum frame width specifications of a variety of vehicles. The preferred embodiment of the mounting brackets 52 is shown in
Support bars 20 (see
The support bars 20 may be straight or have a U-shaped mid-portion 54, as shown in
Alternatively, the support bars 20 may be made of multiple components, as opposed to being formed out of a single piece of material. As shown in
Therefore, according to the present invention, the entire cover system 10 can be installed on a vehicle 100 without having to alter the frame 106 by drilling holes or exposing it to high welding temperatures, thus preserving the integrity of the structure. As well, since each of the support bars 20 is mounted independently and since the covers 12 are flexible, the entire cover system 10 can move with the frame 106 of the vehicle 100 and adjust to the bending and twisting of the frame 106 as the vehicle 100 travels over uneven terrain, which could otherwise damage conventional rigid fenders.
Various configurations of the cover system 10 have been contemplated, as shown in
When the cover system 10 is mounted to the vehicle 100 and the covers 12 are desired, the crank handle is used to engage the spool 16, 16′ and the cover 12 is unwound from the cover housing 17, 17′, positioned over the various support bars 20 and anchored in place at the second (and third) cover housing 18 (18a, 18b). The crank handle is then removed and caps are placed over the exposed ends of the cover housings. The crank handle may also be used to retract the covers and the entire process (whether it be the rolling-out or the retracting) takes approximately 3 to 5 minutes for a single anchor configuration and 4 to 7 minutes for a double anchor configuration which adds to the convenience of the cover system of the present invention. An automatic cable hook-up mechanism may also be incorporated into the design of the cover system 10 to automatically pull the covers 12 over the wheel or track area of the vehicles and release the same into the cover housing 17, 17′ without requiring manual labour.
While the above description relates to the retractable cover system when used in conjunction with a commercial truck or trailer, the present invention has applications with numerous types of vehicles. The inventor has considered the applications of the present invention to include but not be limited to common wheeled or track-laying vehicles such as trucks, trailers and ATV's; military equipment including tanks; construction machinery such as loaders, dozers and skidders; farm equipment including tractors; as well as other recreational vehicles including wheeled or tracked amphibious vehicles.
a–10g show various schematic configurations of other possible embodiments of the retractable cover system 10 in use with track-laying vehicles. The method of mounting the cover system 10 is similar to that used for common wheeled vehicles in that mounting brackets 52 are used to attach the cover housings 17, 18 to the vehicle, and at least one support bar 20 is positioned along the frame intermediate the cover housings 17, 18 in order to prop up the covers 12 over the tracks 110 of the vehicle. Support bars 20 that span the width of the frame and overhang the tracks 110 on both sides of the vehicle may be used, while in some instances individual support bars 20 for each side of the vehicle may be used, depending on the structure of the vehicle.
In alternative embodiments, the cover housings 17, 18 of the cover system 10 may be telescoping in order to accommodate covers 12 with various widths. In such embodiments, the elongated cylindrical hollow housing 22 of the cover housing 17 and the tube 42 of the second cover housing 18 will telescope to the desired length and the appropriate spool 16 and cover 12 will be mounted in the cover housing 17.
As well, while the preferred embodiment has been described using support bars 20, the covers 12 may be supported or propped up above the tires (or tracks) by means of a combination of support bars 20 and conventional partial fenders 108 that are often already in place over the first set of wheels adjacent the truck cab (See
When in place, as described above, the covers 12 will help to eliminate any spray or debris that may be projected from the treads of the tracks or tires. This will help to prevent damage to the upper body of the vehicle as well as to any surrounding vehicles. The covers will also help reduce the occurrence of large dirt or dust clouds that may be generated by the speed and mobility of vehicles such as military tanks, and gun or personnel carriers. This can help protect the vehicle's positions in the field as the large dust clouds, which can be easily spotted, are minimized. The invention may also include a pipe blow down system working in conjunction with the exhaust system in order to reduce the dust cloud effects.
Therefore, while the present invention has been described with respect to certain preferred embodiments demonstrating the use of the cover system 10 with wheeled and track-laying vehicles, it will be obvious to persons skilled in the art that numerous variations or modifications can be made without departing from the scope of the invention as described herein.
This application claims the benefit of U.S. Provisional Application No. 60/435,358, filed Dec. 23, 2002, the disclosure of which is hereby incorporated herein by reference.
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Number | Date | Country | |
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20040164540 A1 | Aug 2004 | US |
Number | Date | Country | |
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60435358 | Dec 2002 | US |