The subject matter of the present disclosure broadly relates to the art of elastomeric articles and, more particularly, to elastomeric bands dimensioned for use with rim assemblies used in connection tire retreading processes. Retread rim assemblies including such elastomeric bands and methods of assembly are also included.
Tires are well known and commonly used on in a wide variety of applications. As one example, known constructions can include airless or so-called “solid” tires that are commonly used in applications in which particularly heavy loads and/or over terrain that includes debris and/or other ground hazards. As another example, known constructions include pneumatic or so-called “tubeless” tires that are commonly used on vehicles that travel over roadways and other surfaces in a wide variety of conditions. The subject matter of the present disclosure may find particular application and use in conjunction with pneumatic tires, and will be shown and described herein with reference thereto. However, it is to be appreciated that the subject matter of the present disclosure is also amenable to use in other applications and environments, and that the specific uses shown and described herein are merely exemplary. For example, the subject matter of the present disclosure could be used in connection with airless tires. Accordingly, the subject matter of the present disclosure is not intended to be limited to uses associated with the retreading of pneumatic tires, which uses are merely exemplary.
Tires of most types commonly include a tread formed along the outer periphery thereof, such as may assist in improving traction, handling and/or other performance characteristics of the tires during such use. In some cases, the tread area of tires can be sufficiently worn away that traction, handling and/or other performance characteristics may be diminished to an undesirable level. In some situations, however, the remainder of the tire, which is often referred to as a carcass, may still be in good condition and capable of undergoing considerably more use. Recognizing that in many cases it may be economical to refurbish and reuse the worn tires, a retreading industry has developed in which usable carcasses are reconditioned and a new tread is applied.
The retread industry has developed numerous processes and corresponding machines and/or equipment to perform retreading processes. In addition to various inspection and reconditioning steps that are performed, retreading processes include removing the remaining original tread layer from the tire carcass. This step is often referred to as a buffing or grinding operation. Retreading processes also include applying one or more layers of uncured rubber material over the buffed surface of the tire carcass. This uncured rubber material is sometimes referred to as a cushion layer, and can be useful to help adhere the new tread layer to the tire carcass and to generate the desired size of a buffed tire carcass for receiving the new tread layer. Additionally, retreading processes include applying a tread layer around the outer periphery of the tire carcass. In many cases, a length of uncured tread material is applied over the uncured rubber layer with the ends joined to form an endless tire tread around the outer circumference of the tire. Finally, retreading processes include curing the uncured layers of rubber, tread and other materials.
One aspect of retreading processes that has been identified as contributing to the overall quality of retread tires is the concentricity of the tread to the original tire casing. Rim assemblies of a variety of type and kinds have been developed to receive and concentrically support the original tire casing. In some cases, the rim assemblies are formed from two side sections that are positioned along opposing sides of the tire casing. The side sections engage the bead areas of the original tire casing in a manner suitable for forming a substantially fluid-tight seal therewith. In other cases, expandable rim assemblies are formed from numerous rim segments that fit together in a somewhat pie-shaped arrangement. The rim segments fit through the center of the original tire casing in a collapsed condition and can then be expanded to engage the bead areas of the original tire casing in a substantially fluid-tight manner. In these and other constructions, the resulting hub or rim is used to support the original casing during various retreading processes, such as during buffing processes as well as cushion and tread application processes.
As mentioned above, expandable rim assemblies include multiple rim segments that are positioned adjacent one another in a generally circular arrangement. In some cases, an elastomeric band extends peripherally around the rim segments and urges the rim segments in a radially inward direction. Such elastomeric bands are capable of stretching as the rim segments are displaced radially into an expanded condition. Typically, conventional elastomeric bands used in such applications have a generally flat cross-sectional shape to aid in the ingress and egress of the rim assemblies into and out of the tire casing. Additionally, conventional elastomeric bands are formed from unreinforced elastomeric material. As a result of repeated expansion and recovery during use, conventional elastomeric bands undergo an inelastic stretching that results in the elastomeric band becoming loose along the rim segments. Under such conditions, adjacent rim segments can become disarranged relative to one another, which can render the expandable rim assembly difficult to work with thereby reducing the efficiency of retreading processes. In some cases, the elastomeric bands can become so loose and the rim segments sufficiently disarranged that the rim assembly may be deemed unusable without replacement of the elastomeric band. It is well understood that the removal of such rim assemblies from the production environment for repair can contribute to increase costs associated with the production of retread tires.
In some cases, a secondary elastomeric band can be installed over top of the original elastomeric band. Often, the secondary elastomeric band can provide sufficient additional radial bias to original elastomeric band to maintain the rim segments in position for an additional duration prior to requiring replacement of the primary elastomeric band. However, conventional secondary elastomeric bands have a cross-sectional shape or profile that can reduce the ease with which tire casings can be engaged and disengaged with rim assemblies.
In view of the foregoing and notwithstanding the overall success of conventional elastomeric bands for retread rim assemblies, it is believed that the foregoing and/or other disadvantages of conventional constructions exist and that a need remains to meet the aforementioned competing goals while still retaining comparable or improved performance and other desired features. Accordingly, it is believed desirable to develop constructions and method of manufacture that overcome the foregoing and/or other problems and/or disadvantages of known designs, and/or otherwise advance the art of elastomeric articles.
One example of a retread rim assembly in accordance with the subject matter of the present disclosure is dimensioned to receive an associated tire having associated tire beads. The retread rim assembly can include a plurality of rim segments disposed in a generally circular arrangement about a central axis. The plurality of rim segments can include a segment body extending radially between an inner end and an outer periphery disposed radially outward of the inner end. The segment body can also include a first end surface and a second end surface oriented at an acute angle relative to the first end surface. The segment body can further include a first edge wall disposed along the outer periphery, a second edge wall spaced axially from the first edge wall along the outer periphery and a base surface extending axially between the first and second edge walls with the base surface and the first and second edge walls extending arcuately between the first and second end surfaces. A retread band can be at least partially formed from an elastomeric material. The retread band can extend lengthwise from a first edge to a second edge spaced axially from the first edge. And, the retread band can extend peripherally about the central axis such that a midplane is disposed between the first and second edges with the midplane being oriented transverse to the central axis. The retread band can have an inner surface facing radially inward and an outer surface facing radially outward. The retread band can be disposed around the plurality of rim segments such that the inner surface is disposed in abutting engagement with the base surfaces of the plurality of rim segments. The retread band can be circumferentially tensioned to bias the plurality of rim segments radially inward such that adjacent rim segments are disposed in abutting engagement with one another along the first and second end surfaces.
In some cases, a retread band as described in the foregoing paragraph can include at least one reinforcing ply at least partially embedded within the elastomeric material of the retread band. The at least one reinforcing ply can extend circumferentially within the elastomeric material and lengthwise between the first and second edges of the retread band.
In some cases, a retread band as described in either of the two foregoing paragraphs can have a cross-sectional shape with a base portion and a rib portion that projects outward beyond the base portion. In some cases, the rib portion can be disposed radially outward of the base portion. In other cases, the rib portion can be disposed radially inward of the base portion. In such other cases, the base surface of the segment body of the plurality of rim segments can, optionally, include a base surface portion and at least one groove surface portion that at least partially defines at least one segment body channel dimensioned to receive at least a portion of a rib portion of a retread band as described in this paragraph or either of the two foregoing paragraphs.
One example of a retread rim band in accordance with the subject matter of the present disclosure can be elastically extensible about an associated plurality of retread rim segments. The retread band can include first layer of elastomeric material extending annularly about a longitudinal axis. The retread band can also include a first annular edge and a second annular edge that is spaced longitudinally from the first annular edge. An inner surface can face radially inward and can be dimensioned to abuttingly engage the associated plurality of retread rim segments. An outer surface can face radially outward and can be dimensioned to abuttingly engage associated beads of an associated tire to be retreaded. At least one reinforcing ply can be embedded within the first layer of elastomeric material. The at least one reinforcing ply can extend annularly within the first layer of elastomeric material about the longitudinal axis.
Another example of a retread rim band in accordance with the subject matter of the present disclosure can be elastically extensible about an associated plurality of retread rim segments. The retread band can have a longitudinal axis and can include a first annular edge and a second annular edge spaced longitudinally from the first annular edge. An inner surface can face radially inward and can be dimensioned to abuttingly engage the associated plurality of retread rim segments. An outer surface can face radially outward and can be dimensioned to abuttingly engage associated beads of an associated tire to be retreaded. The retread band can be at least partially formed from an elastomeric material that extends annularly about the longitudinal axis. The retread band can include a cross-sectional shape with a base portion and a rib portion projecting from the base portion in a radial direction. The base portion can extend longitudinally from the first annular edge to the second annular edge and having a base height extending from at least a portion of the inner surface to at least a portion of the outer surface. The rib portion can extend in a radial direction from along a portion of one of the inner and outer surfaces to a rib surface portion spaced in a radial direction from along the one of the inner and outer surfaces. The rib portion can extend longitudinally between a first rib edge spaced longitudinally inward from the first annular edge and a second rib edge spaced longitudinally inward from the second annular edge. In some cases, a retread band according to this paragraph can include a rib portion disposed radially outward of the base portion. In other cases, a retread band according to this paragraph can include a rib portion disposed radially inward of the base portion.
A further example of a retread rim band in accordance with the subject matter of the present disclosure can be elastically extensible about an associated plurality of retread rim segments. The rim segments include one or more channels extending radially inward toward an inner end of the rim segment. The one or more segment channels can extend longitudinally between a first channel edge and a second channel edge. The associated retread band can have a longitudinal axis and can include an inner surface facing radially inward. One or more rib portions can extend radially inward from the inner surface and can be dimensioned to abuttingly engage at least a portion of the associated rim segment channels. An outer surface of the retread band can face radially outward and can be dimensioned to abuttingly engage associated beads of an associated tire to be retreaded. The retread band can be at least partially formed from an elastomeric material that extends annularly about the longitudinal axis. The retread band can include a cross-sectional shape with a base portion and at least one rib portion projecting radially inward from the base portion. The base portion can extend longitudinally from the first annular edge to the second annular edge and can have a base height extending from the outer surface to at least one base surface portion of the inner surface. The at least one rib portion can extend radially inward from along the at least one base surface portion of the inner surface to a rib surface portion of the inner surface spaced radially inward of the at least one base surface portion. The at least one rib portion can extend longitudinally between a first rib edge spaced longitudinally inward from the first annular edge and a second rib edge spaced longitudinally inward from the second annular edge.
One example of a method of assembling a retread rim assembly in accordance with the subject matter of the present disclosure can include providing a plurality of rim segments. The plurality of rim segments can include a segment body extending radially between an inner end and an outer periphery disposed radially outward of the inner end. The segment body can include a first end surface and a second end surface oriented at an acute angle relative to the first end surface. And, the segment body can include a first edge wall disposed along the outer periphery, a second edge wall spaced axially from the first edge wall along the outer periphery and a base surface extending axially between the first and second edge walls with the base surface and the first and second edge walls extending arcuately between the first and second end surfaces. The method can also include providing a retread band according to either of the foregoing paragraphs. The method can further include positioning the plurality of rim segments in a generally circular arrangement about a central axis with the retread band disposed around the plurality of rim segments such that the inner surface of the retread band is disposed in abutting engagement with the base surfaces of the plurality of rim segments and such that the retread band is circumferentially tensioned to bias the plurality of rim segments radially inward such that adjacent rim segments are disposed in abutting engagement with one another along the first and second end surfaces thereof.
Turning now to the drawings, it is to be understood that the showings are for purposes of illustrating examples of the subject matter of the present disclosure and are not intended to be limiting. Additionally, it will be appreciated that the drawings are not to scale and that portions of certain features and/or elements may be exaggerated for purposes of clarity and/or ease of understanding.
Tire retreading machine 100 is shown as including a base 102 that can be supported on a floor or other surface of a suitable facility. A retread processing unit 104 is shown as being supported on base 102 and can include a retread processing head 106 operatively associated therewith. It will be appreciated that retread processing unit 104 and retread processing head 106 can be representative of any system, component and/or device associated with known tire retreading processes. For example and without being limiting, retread processing unit 104 and retread processing head 106 could be representative of an actuator or drive unit and a corresponding buffing head, a rubber extrusion unit and a corresponding rubber application head, and/or a tread forming unit and a corresponding tread application head. As is represented by arrow AR1 in
It will be appreciated that retread processing unit 104, retread processing head 106 as well as a wide variety of other features, components and devices commonly associated with known tire retreading machines can be energized, operated and/or otherwise controlled in any suitable manner and by way of any one or more power sources. For example, one of more features, components and/or devices of the tire retreading machine could be pneumatically and/or electrically operated and/or controlled. As shown in
Additionally, or in the alternative, tire retreading machine 100 can, optionally, include an electrical control system 110 that can be operatively associated with one or more features, components, systems and/or devices of the tire retreading machine, such as one or more of retread processing unit 104 and/or retread processing head 106, for example. Again, if provided, electrical control system 110 can be operative to generate, receive and/or otherwise communicate electrical signals and/or information to and/or from such one or more features, components, systems and/or devices of the tire retreading machine.
In some cases, tire retreading machine 100 can, optionally, include an operator interface 112. If included, such an operator interface may be suitable for actuating and/or energizing features, components, systems and/or devices of the tire retreading machine; initiating or discontinuing one or more actions, steps and/or processes; and/or communicating information, data and/or signals of any suitable type or kind to an operator and/or receiving input information, communications, data and/or signals of any suitable type or kind from an operator. One example of a suitable operator interface 112 is shown in
Conventional tire retreading machines typically include one or more structural components operative to support at least an associated tire that is used, worn or otherwise in condition for retreading. In the arrangement shown in
A retread rim assembly 122 is shown in
It will be appreciated that a retread rim assembly in accordance with the subject matter of the present disclosure can be of any type, kind and/or construction operative to engage and secure the associated tire in a manner suitable for rotatably driving the associated tire during an action or processing step performed by retread processing head 106. In such case, the engagement between the retread rim assembly and the associated tire is preferably sufficient to withstand the forces and/or loads applied to the tire during such actions and/or processing steps. Additionally, in a preferred arrangement, a retread rim assembly in accordance with the subject matter of the present disclosure will be capable of forming a substantially fluid-tight seal with the associated tire. Such an arrangement may be beneficial during the retreading of tires of certain types, kinds and/or constructions, such as pneumatic tires, for example. In particular, it is believed that improved quality and/or performance characteristics of retreaded pneumatic tires can be achieved when one or more of the retreading steps and/or processes are completed with the associated pneumatic tire in an at least partially inflated condition. Non-limiting examples of such characteristics can include improved sizing and/or concentricity of the resulting retread tire.
Retread rim assembly 122 represents one example of a retread rim assembly in accordance with the subject matter of the present disclosure. Retread rim assembly 122 is shown in
It will be recognized and appreciated that rim segments 124 can be of any suitable size, shape, configuration and/or construction. For example, rim segments 124 can include a segment body 128 that is formed from a suitably strong and rigid material or combination of materials, such as a metal material (e.g., aluminum and/or steel), a polymeric material (e.g., a high-strength reinforced or unreinforced thermoplastic) or any combination thereof. Segment bodies 128 can extend between an inner end 130 and an outer periphery 132, which in an assembled condition of the rim segments is disposed radially outward of inner end 130.
Segment bodies 128 can extend in a direction transverse to longitudinal axis AX between an end surface 134 and an end surface 136 that is spaced apart from end surface 134. In a preferred arrangement, end surfaces 134 and 136 are oriented at an angle relative to one another, such as is represented in
where “n” is equal to the number of rim segments from which retread rim assembly 122 is formed. In a preferred arrangement, retread rim assembly 122 can include at least six (6) of rim segments 124 and angle AG1 can have a value within a range of acute angles. It will be appreciated, however, that other configurations and/or arrangements could alternately be used without departing from the subject matter of the present disclosure.
As identified in at least
Retread band 126 is shown in
In a preferred arrangement, retread band 126 is at least partially formed from one or more elastomeric materials. In such case, the retread band can be circumferentially tensioned around rim segments 124 to bias the plurality of rim segments radially inward such that adjacent rim segments can be disposed in abutting engagement with one another in a free, natural or otherwise unexpanded condition of the retread rim assembly, such as is shown in
Regardless of which combination of the various features and elements that are included in the construction of a retread band in accordance with the subject matter of the present disclosure, the elastomeric nature of the retread band permits a retread rim assembly in accordance with the subject matter of the present disclosure to be variable between a first condition in which the retread rim assembly has a first outermost radial dimension and a second condition in which the retread rim assembly has a second outermost radial dimension that is greater than the first outermost radial dimension. During use in the first condition, the corresponding first outermost radial dimension is preferably of a size suitable for transitioning an associated tire onto and off of the retread rim assembly. During use in the second condition, the corresponding second outermost radial dimension is preferably of a size suitable for engaging and supporting the associated tire on the retread rim assembly. In a preferred arrangement, the retread rim assembly can be expanded radially outward such that the outer surface of the retread band forms a substantially fluid-tight seal with one or more surfaces or portions of the associated tire.
It will be appreciated that such radially-outward expansion of a retread rim assembly in accordance with the subject matter of the present disclosure can be effectuated in any suitable manner. As one example, actuation and support hub 120 can be operative to support retread rim assembly 122 on support arm 118 or another structure of tire retreading machine 100 for rotation about longitudinal axis AX. Additionally, hub 120 can be operative to engage rim segments 124, and selectively urge or otherwise displace the rim segments in a radially outward direction. In some cases, the actuation and support hub can be electrically actuated. In other cases, the actuation and support hub can urge the rim segments radially outward using pressurized gas or other pneumatic actuation.
In some cases, it may be desirable to provide for the transfer of pressurized gas into and/or out of at least the annular channel formed by rim channel segments 148 of rim segments 124. In cases in which retread rim assembly 122 is used in connection with associated pneumatic or tubeless tires, such as associated tire TIRE, for example, such transfer of pressurized gas can also be operative to inflate and deflate the pneumatic tire. It will be appreciated that any suitable combination of features, components and/or systems can be used to provide for such transfer of pressurized gas. For example, segment body 128 of one or more of rim segments 124 can include a gas transfer passage 158 extending from a passage end 160 disposed along inner end 130 of the segment body to a passage end 162 disposed toward outer periphery 132 of the segment body. In a preferred arrangement, passage end 160 can be disposed in fluid communication with pressurized gas system 108 or another suitable pressurized gas source and/or control device. And, passage end 162 can be disposed in fluid communication along base surface portion 146 of segment body 128.
As shown in
It will be appreciated that fittings of any suitable type, kind, construction and/or configuration can be used. For example, fitting 164 can include a fitting body 166 formed from a suitable material or combination of materials, such as a metal (e.g., brass, aluminum and/or steel) and/or a polymeric material (e.g., a rigid, reinforced or unreinforced thermoplastic). Fitting body 166 can include a connector wall portion 168, a flange wall portion 170 that extends radially outward from connector wall portion 168 to an outer peripheral edge 172. In an installed condition of fitting 164, flange wall portion 170 can include a surface 174 facing toward the annular channel formed by rim channel segments 148 and a surface 176 facing toward retread band 126. Fitting body 166 can also include a passage surface 178 that at least partially defines a fitting passage 180 extending through fitting body 166. In an installed condition of fitting 164, fitting passage 180 can be disposed in fluid communication with passage end 162 of gas transfer passage 158 and the annular channel formed by rim channel segments 148.
As shown in
For purposes of discussion of operating environment and use, and without operating as a limitation, associated tire TIRE is shown in
Associated tire TIRE can also include bead areas 202 and 204 (which, in some cases, may be alternately referred to as “mounting beads” or “mounting bead areas”) that respectively form the radially-inward extent of sidewalls 192 and 194. It will be appreciated that bead areas having a wide variety of combinations of shapes, sizes, features and elements have been developed and can be included on associated tire TIRE without departing from the subject matter of the present disclosure. Non-limiting examples of such features and elements include bead toe features, bead heel features, bead flippers, bead chippers, and chaffing strips. Regardless of the one or more other features and/or elements that may be included on or along the bead areas of the associated tire, the bead areas of can also include at least one bead reinforcing element. In the arrangement in
In a preferred arrangement, a retread rim assembly in accordance with the subject matter of the present disclosure is displaceable between the first and second conditions of use. As described above, in the first condition of use, the retread rim assembly has corresponding first radial dimension that is of a size suitable for transferring bead areas 202 and 204 of associated tire TIRE onto and off of the retread rim assembly. And, in the second condition of use, the retread rim assembly has a corresponding second radial dimension that is of a size suitable for engaging and securing the associated tire on the retread rim assembly as well as for forming a substantially fluid-tight seal on or along bead areas 202 and 204 of associated tire TIRE. In a preferred arrangement, bead areas 202 and 204 are disposed in abutting engagement along surface 156 of retread band 126, and can form a substantially fluid-tight seal therebetween, as is schematically represented in
As is well known in the art, tires commonly include one or more plies containing a multiplicity of closely-spaced reinforcing cords or wires that extend across the crown portion of the tire casing and radially inward along the sidewalls of the tire casing. In the arrangement in
Bead cores 206 can take the form of substantially-inextensible, endless rings that are embedded within bead areas 202 and 204. One function of bead reinforcing elements (e.g., bead cores 206) is to establish and maintain the cross-sectional dimension of bead areas 202 and 204 and the openings formed thereby such that the associated tire can be mounted along corresponding bead seats of an associated wheel, such as may be established by industry standards and conventions. Importantly, bead cores 206 also establish and maintain the cross-sectional dimension of bead areas 202 and 204 and the openings formed thereby during engagement with a retread rim assembly in accordance with the subject matter of the present disclosure. In this manner, retread rim assembly 122 can engage and secure associated tire TIRE on the retread rim assembly as well as form a substantially fluid-tight seal on or along bead areas 202 and 204 of associated tire TIRE.
Another function of bead reinforcing elements (e.g., bead cores 206) is to anchor reinforcing layers or plies, such as reinforcing ply 212, for example, as the same extends across the tire carcass between the opposing bead areas. It will be appreciated that the reinforcing elements of such one or more reinforcing plies can be anchored by bead cores 206 in any suitable manner. For example, reinforcing ply 212 is shown in
Having described an example of a retread rim assembly (i.e., retread rim assembly 122) in accordance with the subject matter of the present disclosure, one example of a retread band in accordance with the subject matter of the present disclosure that is suitable for use as retread band 126, which is shown and described above in connection with
It will be appreciated that retread band 300 can be of any suitable size, shape, construction and/or configuration in accordance with the present disclosure. For example, retread band 300 is shown in
In an installed condition of retread band 300, such as is shown and described in connection with retread band 126 in
As discussed above, retread bands in accordance with the subject matter of the present disclosure are at least partially formed from elastomeric material such that the retread bands can be circumferentially tensioned around the plurality of rim segments of the retread rim assembly to thereby bias the plurality of rim segments radially inward. In this manner, adjacent rim segments can be disposed in abutting engagement with one another in a free, natural or otherwise unexpanded condition of the retread rim assembly, such as is shown in
As one example, retread band 300 can include a layer 310 that is at least partially formed from one elastomeric material. Retread band 300 can also include a layer 312 that is disposed along layer 310. Layer 312 can be at least partially formed from an elastomeric material that, in a preferred construction, is different from the elastomeric material of layer 310. Retread band 300 can further include a layer 314 disposed along layer 310 opposite layer 312. Again, layer 314 can be at least partially formed from an elastomeric material that, in a preferred construction, is different from the elastomeric material of at least layer 310.
In some cases, the elastomeric material of layer 310 can be an elastomeric material, such as a synthetic rubber, a natural rubber or a thermoplastic elastomer, that is suitable for undergoing many hundreds or thousands of expansion and recovery cycles without experiencing significant circumferential elongation or stretching. In many cases, materials having elastomeric properties suitable for such applications may have one or more other properties or characteristics that are less well suited for such use. For example, the elastomeric material of layer 310 may have an abrasion-resistance property or characteristic that results in undesirable wear performance during extended use. In such cases, the elastomeric material of layer 312 can have a greater abrasion-resistance property or characteristic than the elastomeric material of layer 310. Additionally, or in the alternative, the elastomeric material of layer 314 can have a greater abrasion-resistance property or characteristic than at least the elastomeric material of layer 310. In this manner, the resulting combination of different elastomeric materials result in a construction for retread band 300 that can provide overall improved performance over known constructions.
Additionally, in some cases, retread band 300 can, optionally, include a release layer or coating 316 disposed on or along layer 314 opposite layer 310. In some cases, layer 316 can at least partially form surface 308 of retread band 300. In other cases, surface 308 can be substantially entirely formed or otherwise established by layer 314 with coating 316 extending over less than the full area of surface 308. For example, release coating 316 can extend longitudinally along axially outward portions of surface 308 adjacent edges 302 and 304 in the annular zones in which bead areas 202 and 204 of associated tire TIRE are likely to engage retread band 300.
In a preferred construction, retread band 300 can also include at least one reinforcing layer or ply 318 that is at least partially embedded within at least one layer of elastomeric material from which the retread band is formed. It will be appreciated that the at least one reinforcing ply can be constructed from any suitable material or combination of materials capable of contributing to the desired performance characteristics of the retread band and, preferably, include one or more reinforcing filaments, yarns and/or cords, such as are discussed hereinafter. For purposes of convenience of discussion and without operating as a limitation, the one or more reinforcing filaments, yarns and/or cords are collectively referred to herein as “reinforcing elements”. The one or more reinforcing elements can be of any suitable type, kind and/or construction and can be formed from any suitable material or combination of materials. For example, the one or more reinforcing elements could take the form of monofilaments or twisted strands of fibers. Additionally, the one or more reinforcing elements could, for example, be formed from natural fibers (e.g., cotton yarn) or polymeric filaments (e.g., nylon or aramid cords).
Additionally, in a preferred construction, at least one reinforcing ply 318 can extend lengthwise along at least a portion of retread band 300 and annularly about axis AX. In some cases, the at least one reinforcing ply can extend in a lengthwise direction between edged 302 and 304 such that one or more reinforcing elements are exposed therealong. Furthermore, it will be appreciated that the one or more reinforcing filaments, yarns and/or cords of the at least one reinforcing ply can be disposed in any suitable arrangement and/or configuration. For example, retread band 300 can include a single reinforcing ply 318A that includes a plurality of reinforcing elements 320A disposed at a bias angle relative to midplane MP, as is represented in
In other cases, the at least one reinforcing ply can include at least two reinforcing plies 318A and 318B with one of the reinforcing plies spaced radially outward from the other reinforcing ply, such as is shown in
Again, having previously described an example of a retread rim assembly (i.e., retread rim assembly 122) in accordance with the subject matter of the present disclosure, another example of a retread band in accordance with the subject matter of the present disclosure that is suitable for use as retread band 126, which is shown and described above in connection with
It will be appreciated that retread band 400 can be of any suitable size, shape, construction and/or configuration in accordance with the present disclosure. For example, retread band 400 is shown in
As shown in
As discussed above, base portion 410 of retread band 400 and 400′ can have an approximately rectangular cross-sectional shape or configuration. Rib portions 412 and 412′ project radially outward from along base portion 410 and separate surface 408 into at least one base surface portion 408A and rib surface portions 408B and 4086′. In the arrangement shown in
As shown in
As shown in
Rib edges 414′ and 416′ can, optionally, include one or more transition portions extending between and operatively connecting the rib edges with base surface portions 408A and/or rib surface portion 408B′. In the arrangement shown in
In an installed condition of retread band 400, such as is shown and described in connection with retread band 126 in
As discussed above, retread bands in accordance with the subject matter of the present disclosure are at least partially formed from elastomeric material such that the retread bands can be circumferentially tensioned around the plurality of rim segments of the retread rim assembly to thereby bias the plurality of rim segments radially inward. In this manner, adjacent rim segments can be disposed in abutting engagement with one another in a free, natural or otherwise unexpanded condition of the retread rim assembly, such as is shown in
As one example, retread band 400 can include a layer 418 that is at least partially formed from one elastomeric material. As shown in
In some cases, the elastomeric material of layer 418 can be an elastomeric material, such as a synthetic rubber, a natural rubber or a thermoplastic elastomer, that is suitable for undergoing many hundreds or thousands of expansion and recovery cycles without experiencing significant circumferential elongation or stretching. In many cases, materials having elastomeric properties suitable for such applications may have one or more other properties or characteristics that are less well suited for such use. For example, the elastomeric material of layer 418 may have an abrasion-resistance property or characteristic that results in undesirable wear performance during extended use. In such cases, the elastomeric material of layer 420 can have a greater abrasion-resistance property or characteristic than the elastomeric material of layer 418. Additionally, or in the alternative, the elastomeric material of layer 422 can have a greater abrasion-resistance property or characteristic than at least the elastomeric material of layer 418. In this manner, the resulting combination of different elastomeric materials result in a construction for retread band 400 that can provide overall improved performance over known constructions.
Additionally, in some cases, retread band 400 can, optionally, include a release layer or coating 424 disposed on or along layer 422 opposite layer 418. In some cases, layer 424 can at least partially form surface 408 of retread band 400. In other cases, surface 408 can be substantially entirely formed or otherwise established by layer 422 with coating 424 extending over less than the full area of surface 408. For example, release coating 424 can extend longitudinally along axially outward portions of surface 408 adjacent edges 402 and 404 in the annular zones in which bead areas 202 and 204 of associated tire TIRE are likely to engage retread band 400.
Retread bands 400 and/or 400′ can, optionally, include one or more reinforcing layers or plies 426 that are at least partially embedded within at least one layer of elastomeric material from which base portion 410 of retread bands 400 and/or 400′ is formed. Additionally, or in the alternative, retread bands 400 and/or 400′ can, optionally, include one or more reinforcing layers or plies 428 that are at least partially embedded within at least one layer of elastomeric material from which rib portion 412 and/or 412′ of retread bands 400 and/or 400′ are formed. In some cases, a single reinforcing layer or ply can be at least partially embedded within either or both of the base portion and the rib portion. In other cases, two or more reinforcing layers or plies can be at least partially embedded within either or both of base portion 410 and rib portion 412, such as are respectively represented by dashed lines 426A/426B and 428A/428B in
It will be appreciated that such one or more reinforcing layers or plies can be constructed from any suitable material or combination of materials capable of contributing to the desired performance characteristics of the retread band and, preferably, include one or more reinforcing filaments, yarns and/or cords, such as are discussed hereinafter. For purposes of convenience of discussion and without operating as a limitation, the one or more reinforcing filaments, yarns and/or cords are collectively referred to herein as “reinforcing elements”. The one or more reinforcing elements can be of any suitable type, kind and/or construction and can be formed from any suitable material or combination of materials. For example, the one or more reinforcing elements could take the form of monofilaments or twisted strands of fibers. Additionally, the one or more reinforcing elements could, for example, be formed from natural fibers (e.g., cotton yarn) or polymeric filaments (e.g., nylon or aram id cords).
It will be appreciated that any one or more of reinforcing plies 426A, 426B, 428A and/or 428B can be constructed in a manner substantially similar to reinforcing plies 318, 318A, 318B and/or reinforcing elements 320A and/or 320B, which are shown and described in detail in connection with
Having described one example of a retread rim assembly (i.e. retread rim assembly 122) and suitable retread bands (i.e. retread band 126), which are shown and described in connection with
As identified in at least
As shown in
It will be appreciated that retread bands 604 can include features and/or functions similar to those of retread bands 126, 300 and 400 that are shown and described herein. For purposes of brevity and ease of reading, a detailed description of retread bands 604 may not be repeated here. It is to be recognized and understood, however, that the foregoing description of retread bands 126, 300 and 400, including all of the features and functions thereof as well as any components that associated therewith, is equally applicable to retread bands 604 as if recited in full detail herein.
Retread band 604 is shown in
Surface 626 can include a base surface portion 632 that is dimensioned for cooperative engagement with base surface portion 612 of segment body 606, and a rib surface portion 634 that is dimensioned for cooperative engagement with the annular groove segment that is at least partially defined by groove surface portion 614 of segment body 628. Additionally, retread band 604 can, optionally, include one or more reinforcing layers or plies that are at least partially embedded within at least one layer of elastomeric material from which retread band 604 is formed. Any such one or more reinforcing layers or plies can be included in either or both of base portion 628 and rib portion 630, such as are represented in
As identified in at least
As shown in
Retread band 704 is shown in
Surface 730 can include a base surface portion 736 that is dimensioned for cooperative engagement with base surface portion 712 of segment body 706, and a rib surface portion 738 that is dimensioned for cooperative engagement with the annular groove segment that is at least partially defined by groove surface portion 714 of segment body 706. Surface 730 can also include side surface portions 740 and 742 that are disposed in axially-spaced relation to one another and dimensioned for cooperative engagement with side surface portions 720 and 722 of surface portion 708 of segment body 706. In such case, surface portions 708 and 730 can, in some cases, be in substantially continuously contact with one another between outer edges 724 and 726. In an alternative construction, as shown in
Additionally, retread band 704 can, optionally, include one or more reinforcing layers or plies that are at least partially embedded within at least one layer of elastomeric material from which retread band 704 is formed. Any such one or more reinforcing layers or plies can be included in either or both of base portion 732 and rib portions 734, such as are represented in
As identified in at least
As shown in
Each of groove surface portions 814 can extend from groove edge 816 to a groove edge 818 that is spaced axially from groove edge 816. Surface portion 808 can also include side surface portions 820 and 822, which can extend radially inward into segment body 806 such as from along groove edges 816 and 818, respectively, and can further define the annular groove segments. In some cases, side surface portions 820 and 822 can have an approximately linear cross-sectional profile, and can be oriented transverse to base surface portion 812 and groove surface portion 814 such that the annular groove segments have an approximately rectangular cross-sectional shape or profile.
Retread band 804 is shown in
Surface 830 can include base surface portions 836 that are dimensioned for cooperative engagement with base surface portion 812 of segment body 806, and rib surface portions 838 that are dimensioned for cooperative engagement with the annular groove segments that are at least partially defined by groove surface portion 814 of segment body 806. Surface 830 can also include side surface portions 840 and 842 that are disposed in axially-spaced relation to one another and dimensioned for cooperative engagement with side surface portions 820 and 822 of surface portion 808 of segment body 806. In such case, surface portions 808 and 830 can, in some cases, be in substantially continuously contact with one another between outer edges 824 and 826.
Additionally, retread band 804 can, optionally, include one or more reinforcing layers or plies that are at least partially embedded within at least one layer of elastomeric material from which retread band 804 is formed. Any such one or more reinforcing layers or plies can be included in either or both of base portions 832 and rib portions 834, such as are represented in
As used herein, terms such as “fiber,” “filament,” and the like, are used interchangeably in reference to individual elements of material having a small cross-sectional dimension and an indefinite elongated length.
As used herein, terms such as “yarn”, “tow” and the like, are used in reference to a plurality of filaments that are laid, twisted and/or otherwise bundled together in a continuous, elongated strand of indefinite length. As one example, a yarn can include a quantity of filaments within a range of from approximately 10 filaments to approximately 500,000 filaments depending upon the type and kind of material from which the filaments are made.
As used herein, terms such as “cord” and the like, are used in reference to the product of one or more yarns that may be laid, twisted or otherwise bundled together in a continuous, elongated strand of indefinite length. In some cases, the one or more yarns may be treated with a binder, adhesive and/or matrix material.
As used herein with reference to certain features, elements, components and/or structures, numerical ordinals (e.g., first, second, third, fourth, etc.) may be used to denote different singles of a plurality or otherwise identify certain features, elements, components and/or structures, and do not imply any order or sequence unless specifically defined by the claim language. Additionally, the terms “transverse,” and the like, are to be broadly interpreted. As such, the terms “transverse,” and the like, can include a wide range of relative angular orientations that include, but are not limited to, an approximately perpendicular angular orientation. Also, the terms “circumferential,” “circumferentially,” and the like, are to be broadly interpreted and can include, but are not limited to circular shapes and/or configurations. In this regard, the terms “circumferential,” “circumferentially,” and the like, can be synonymous with terms such as “peripheral,” “peripherally,” and the like.
It will be recognized that numerous different features and/or components are presented in the embodiments shown and described herein, and that no one embodiment may be specifically shown and described as including all such features and components. As such, it is to be understood that the subject matter of the present disclosure is intended to encompass any and all combinations of the different features and components that are shown and described herein, and, without limitation, that any suitable arrangement of features and components, in any combination, can be used. Thus it is to be distinctly understood that claims directed to any such combination of features and/or components, whether or not specifically embodied herein, are intended to find support in the present disclosure.
Thus, while the subject matter of the present disclosure has been described with reference to the foregoing embodiments and considerable emphasis has been placed herein on the structures and structural interrelationships between the component parts of the embodiments disclosed, it will be appreciated that other embodiments can be made and that many changes can be made in the embodiments illustrated and described without departing from the principles hereof. Obviously, modifications and alterations will occur to others upon reading and understanding the preceding detailed description. Accordingly, it is to be distinctly understood that the foregoing descriptive matter is to be interpreted merely as illustrative of the subject matter of the present disclosure and not as a limitation. As such, it is intended that the subject matter of the present disclosure be construed as including all such modifications and alterations.
Filing Document | Filing Date | Country | Kind |
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PCT/US2017/018241 | 2/16/2017 | WO | 00 |
Number | Date | Country | |
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62452984 | Jan 2017 | US | |
62296327 | Feb 2016 | US |