This disclosure relates generally to equipment utilized and operations performed in conjunction with a subterranean well and, in one example described below, more particularly provides for retrieving a well barrier having an anti-extrusion backup for a seal element.
It is sometimes desirable to be able to retrieve a well tool from a well. In such circumstances, it is desirable for the well tool to have an outer size that is smaller than any obstructions or restrictions through which the well tool must pass while it is being retrieved.
Some well tools, such as well barriers (packers, plugs, hangers, etc.) are expanded in operation in a well. If the well tool has been expanded downhole, it can be difficult to retrieve the tool through the obstructions or restrictions.
It will, thus, be readily appreciated that improvements are continually needed in the arts of constructing and utilizing tools for use in subterranean wells.
Disclosed herein are examples of an anti-extrusion backup system that expands when set and collapses or retracts when unset. This anti-extrusion backup system is very easy to retrieve from mono-bore wells and through wellbore restrictions. This anti-extrusion backup system is suitable for high pressure and high temperature well barriers (such as, bridge plugs, packers, liner hangers, etc.).
The anti-extrusion backup system addresses the problem of extrusion in some examples by using overlapping foldback rings that are slotted or perforated in anti-extrusion backups. The foldback rings are seated against a sliding sleeve that is pre-energized in its initial position, with enough force to reposition the foldback rings to their initial position after use.
When the barrier is set downhole, the foldback rings are deformed to act as a backup to the sealing elements, and the foldback rings are supported by the sliding sleeve and a fixed gage connector. The sleeve slides over the connector and compresses a spring stack, so that the sliding sleeve is fully-energized in its set position.
Surface areas of the gage connector and sliding sleeve provide enough support for the foldback rings during operation. When the barrier is unset, the energized sleeve slides over the fixed gage connector and shifts the foldback rings to a retracted retrieve position, typically below gage (but in some cases could be slightly above gage or at gage).
The sliding sleeve can slide over the foldback rings when they are below gage, or shift the foldback rings to a retrieve position. Note that the sliding sleeve can also be pushed or pulled in position by various different means (i.e., not necessarily a spring stack).
The accompanying drawings depict examples of the anti-extrusion backup system used on a well barrier in set and unset configurations. Certain drawings depict an example in run-in (or run in hole “RIH”), set, equalized and unset configurations. In some of these examples, the foldback rings are extended radially outward when the seal elements are compressed to set the barrier, and the foldback rings are retracted inward by the sliding sleeve when the barrier is unset.
Representatively illustrated in
In the system 10 depicted in
In other examples, the wellbore 12 may be uncased or open hole in locations in which the principles of this disclosure are practiced. The wellbore 12 could be generally horizontal or otherwise inclined from vertical. Thus, the scope of this disclosure is not limited to any of the details of the components of the system 10 or the well with which they are used.
In the
The well barrier 20 depicted in
The well barrier 20 is configured to seal off an annulus 24 formed radially between the tubular string 22 and the wellbore 12. For this purpose, the well barrier 20 includes a radially outwardly extendable seal section 26. As described more fully below, the seal section 26 includes a seal element that can extend radially outward into sealing contact with an inner wall of the casing 14. If the wellbore 12 is uncased, the seal element can sealingly engage a wall of the earth formation 18.
The well barrier 20 in this example also includes an anchor or slip section 28. The slip section 28 secures the well barrier 20 against displacement relative to the wellbore 12. For example, the slip section 28 can enable the well barrier 20 to support loads applied to the well barrier from above or below, and the slip section can resist displacement due to a pressure differential applied across the seal section 26.
As depicted in
Referring additionally now to
The seal section 26 depicted in
The abutments 36 are connected to respective upper and lower connectors 38. The connectors 38 control the positions of the abutments 36, for example, enabling a distance between the abutments to be decreased (to thereby longitudinally compress the seal elements 34 between the abutments), and enabling the distance between the abutments to be increased (to thereby radially inwardly retract the seal elements).
In some examples, the abutments 36 and connectors 38 may not be separate components, but could instead be integrally formed. Thus, the scope of this disclosure is not limited to use of any particular components, combination of components, or arrangement or configuration of components in the seal section 26.
The seal section 26 depicted in
In
In
Note that the anti-extrusion backups 40 are also radially outwardly extended in the
When it is desired to unset the well barrier 20 and retrieve it from the wellbore 12, the seal section 26 can be essentially returned to its
To unset the well barrier 20, the longitudinal distance between the abutments 36 is increased. This allows the seal elements 34 to elongate and radially inwardly retract out of engagement with the surface against which it previously sealed.
The anti-extrusion backups 40 are radially inwardly retracted in this example by use of a biasing device 42 and sleeve 44 to apply a biasing force against a radially outward portion of each backup. This causes the backup 40 to rotate toward the adjacent seal element 34 as it radially retracts, so that the backup retracts along with the seal element.
Referring additionally now to
As depicted in
In this example, the anti-extrusion backup 40 includes an annular-shaped fold-back ring 50. The fold-back ring 50 facilitates return of the anti-extrusion backup 40 to its radially retracted unset configuration (see
Note that the sleeve 44 radially outwardly surrounds the abutment 36 and is positioned to apply a biasing force to the radially outward portion 48 of the backup 40. In the
As depicted in
In this example, the sleeve 44 contacts the anti-extrusion backup 40 in both the set and unset configurations. The biasing device 42 may be pre-loaded, so that a biasing force is exerted against the radially outward portion 48 of the backup 40 in the unset configuration. The biasing force may be increased as the sleeve 44 displaces relative to the abutment 36 to the set configuration. This increased biasing force may then be used to rotate the backup 40 back to its retracted unset configuration when it is desired to retrieve the well barrier 20.
The biasing device 42 in this example comprises a stack of Belleville spring washers. In other examples, the biasing device 42 could comprise another type of spring, an elastomer, a piston and pressurized chamber, or any other device capable of applying a resilient biasing force to the anti-extrusion backup 40.
In the initial unset configuration, a shear screw 54 releasably secures against relative displacement between the abutment 36 and the sleeve 44. However, when the well barrier 20 is set, the shear screw is sheared, thereby permitting relative displacement between the abutment 36 and the sleeve 44.
Referring additionally now to
In addition, the fold-back ring 50 is not used in the anti-extrusion backup 40 of
The biasing device 42 in the
In the
In the
When the longitudinally compressive force is removed, the biasing force exerted by the biasing device 42 against the radially outward portion of the backup 40 will cause the backup to rotate back to its radially retracted unset configuration (as depicted in
Referring additionally now to
In the
Note that the radially inward portion 46 of the anti-extrusion backup 40 (including both of the fold-back ring 50 and the backup ring 58) is secured to the abutment 36 in this example. This ensures that the radially outward portion 48 of the anti-extrusion backup 40 will be rotated radially inward by the biasing force exerted by the biasing device 42 when the well barrier 20 is unset.
In the
The shoulder 52 is formed in the fold-back ring 60. Radially inward portions of the fold-back rings 50, 60 and the backup ring 58 are all secured to the abutment 36.
Referring additionally now to
Referring additionally now to
Referring additionally now to
In the run-in configuration of
In the set configuration of
In the equalized configuration of
In the unset configuration of
Referring additionally now to
In the
In the process of transitioning from the unset to the set configuration, the backup 40 rotates outward (the radially outward portion 48 rotates outward relative to the radially inward portion 46, which is secured to the abutment 36). In the process of transitioning from the set to the unset configuration, the backup 40 rotates inward (the radially outward portion 48 rotates inward relative to the radially inward portion 46, which is secured to the abutment 36), due to the biasing force exerted by the biasing device 42.
It may now be fully appreciated that the above disclosure provides significant advancements to the art of constructing and utilizing well barriers for subterranean wells. In some examples described herein, the well barrier 20 includes features that enable the anti-extrusion backup 40 to be radially retracted (for example, to its initial unset configuration) prior to retrieving the well barrier from a well.
The above disclosure provides to the art a well barrier 20. In one example, the well barrier 20 can include an annular seal element 34, an anti-extrusion backup 40 having radially inward and radially outward portions 46, 48, and a biasing device 42 that exerts a biasing force against the radially outward portion 48 of the anti-extrusion backup 40.
In any of the examples described herein, the well barrier 20 may include an abutment 36. The radially inward portion 46 of the anti-extrusion backup 40 may be secured against longitudinal displacement relative to the abutment 36.
In any of the examples described herein, the radially outward portion 48 of the anti-extrusion backup 40 may be longitudinally displaceable relative to the abutment 36.
In any of the examples described herein, the anti-extrusion backup 40 may retract radially inward in response to the biasing force applied to the radially outward portion 48 of the anti-extrusion backup 40.
In any of the examples described herein, the biasing device 42 may comprise at least one Belleville spring washer.
In any of the examples described herein, the biasing device 42 may exert the biasing force against a sleeve 44 reciprocably disposed relative to the anti-extrusion backup 40.
In any of the examples described herein, the sleeve 44 may be reciprocably disposed relative to an abutment 36, the seal element 34 may extend radially outward in response to a compressive force applied between the abutment 36 and the seal element 34, and the sleeve 44 may surround the abutment 36.
In any of the examples described herein, the anti-extrusion backup 40 may include a fold-back ring 50. The fold-back ring 50 may retract radially inward in response to application of the biasing force to the radially outward portion 48 of the anti-extrusion backup 40.
The above disclosure also provides to the art a method of operating a well barrier 20. In one example, the method can include: setting the well barrier 20 by decreasing a longitudinal distance between first and second abutments 36 of the well barrier 20, thereby compressing a seal element 34 between the first and second abutments 36; and unsetting the well barrier 20 by increasing the longitudinal distance between the first and second abutments 36. The unsetting step includes radially inwardly retracting an anti-extrusion backup 40 positioned longitudinally between the seal element 34 and the first abutment 36.
In any of the examples described herein, the anti-extrusion backup 40 may expand radially outward in response to the compressing of the seal element 34.
In any of the examples described herein, the retracting step can include applying a biasing force to a radially outward portion 48 of the anti-extrusion backup 40.
In any of the examples described herein, the biasing force applying step may include a biasing device 42 biasing a sleeve 44 to displace relative to the first abutment 36 and toward the seal element 34.
In any of the examples described herein, the sleeve 44 may surround the first abutment 36.
In any of the examples described herein, the setting step may include displacing the sleeve 44 relative to the first abutment 36 in a first direction, and the unsetting step may include displacing the sleeve 44 relative to the first abutment 36 in a second direction opposite to the first direction.
In any of the examples described herein, the setting step may include increasing the biasing force.
In any of the examples described herein, the setting step may include rotating a portion of the anti-extrusion backup 40 in a first direction, and the unsetting step may include rotating the portion of the anti-extrusion backup 40 in a second direction opposite to the first direction.
Also described above is another well barrier 20. In this example, the well barrier 20 can include an annular seal element 34, an anti-extrusion backup 40, an abutment 36 displaceable relative to the seal element 34 to compress the seal element 34, a sleeve 44 reciprocable relative to the abutment 36, and a biasing device 42 that biases the sleeve 44 toward the anti-extrusion backup 40.
In any of the examples described herein, a radially inward portion 46 of the anti-extrusion backup 40 may be secured relative to the abutment 36.
In any of the examples described herein, the biasing device 42 may bias the sleeve 44 into contact with a radially outward portion 48 of the anti-extrusion backup 40.
In any of the examples described herein, the radially outward portion 48 of the anti-extrusion backup 40 may be longitudinally displaceable relative to the abutment 36.
In any of the examples described herein, the anti-extrusion backup 40 may retract radially inward in response to a biasing force applied via the sleeve 44 to the radially outward portion 48 of the anti-extrusion backup 40.
In any of the examples described herein, the anti-extrusion backup 40 may include a fold-back ring 50. The fold-back ring 50 may retract radially inward in response to application of a biasing force to a radially outward portion 48 of the anti-extrusion backup 40.
Although various examples have been described above, with each example having certain features, it should be understood that it is not necessary for a particular feature of one example to be used exclusively with that example. Instead, any of the features described above and/or depicted in the drawings can be combined with any of the examples, in addition to or in substitution for any of the other features of those examples. One example's features are not mutually exclusive to another example's features. Instead, the scope of this disclosure encompasses any combination of any of the features.
Although each example described above includes a certain combination of features, it should be understood that it is not necessary for all features of an example to be used. Instead, any of the features described above can be used, without any other particular feature or features also being used.
It should be understood that the various embodiments described herein may be utilized in various orientations, such as inclined, inverted, horizontal, vertical, etc., and in various configurations, without departing from the principles of this disclosure. The embodiments are described merely as examples of useful applications of the principles of the disclosure, which is not limited to any specific details of these embodiments.
In the above description of the representative examples, directional terms (such as “above,” “below,” “upper,” “lower,” etc.) are used for convenience in referring to the accompanying drawings. However, it should be clearly understood that the scope of this disclosure is not limited to any particular directions described herein.
The terms “including,” “includes,” “comprising,” “comprises,” and similar terms are used in a non-limiting sense in this specification. For example, if a system, method, apparatus, device, etc., is described as “including” a certain feature or element, the system, method, apparatus, device, etc., can include that feature or element, and can also include other features or elements. Similarly, the term “comprises” is considered to mean “comprises, but is not limited to.”
Of course, a person skilled in the art would, upon a careful consideration of the above description of representative embodiments of the disclosure, readily appreciate that many modifications, additions, substitutions, deletions, and other changes may be made to the specific embodiments, and such changes are contemplated by the principles of this disclosure. For example, structures disclosed as being separately formed can, in other examples, be integrally formed and vice versa. Accordingly, the foregoing detailed description is to be clearly understood as being given by way of illustration and example only, the spirit and scope of the invention being limited solely by the appended claims and their equivalents.
This application is a continuation of U.S. application Ser. No. 16/954,148, filed on 15 Jun. 2020, which is a national stage under 35 USC 371 of International Application No. PCT/US20/16543, filed on 4 Feb. 2020, which claims priority to U.S. Provisional Application No. 62/801,496, filed on 5 Feb. 2019. The entire disclosures of these prior applications are incorporated herein by this reference.
Number | Name | Date | Kind |
---|---|---|---|
3606347 | Read et al. | Sep 1971 | A |
5314014 | Tucker | May 1994 | A |
5433269 | Hendrickson | Jul 1995 | A |
8393388 | Bishop et al. | Mar 2013 | B2 |
20040194969 | Hiorth | Oct 2004 | A1 |
20060289173 | Conway et al. | Dec 2006 | A1 |
20070227746 | Xu | Oct 2007 | A1 |
20090255690 | Conner et al. | Oct 2009 | A1 |
20150198005 | Delzell | Jul 2015 | A1 |
20190301263 | Atkins | Oct 2019 | A1 |
20210140265 | Mitchell et al. | May 2021 | A1 |
Number | Date | Country |
---|---|---|
2283516 | May 1995 | GB |
2427420 | Dec 2006 | GB |
Entry |
---|
International Search Report and Written Opinion issued May 7, 2020 for PCT Application No. PCT/US20/16543, 11 pages. |
Office Action issued Feb. 19, 2021 for U.S. Appl. No. 16/954,148, 14 pages. |
Office Action issued Jun. 17, 2021 for U.S. Appl. No. 16/954,148, 9 pages. |
Number | Date | Country | |
---|---|---|---|
20220106854 A1 | Apr 2022 | US |
Number | Date | Country | |
---|---|---|---|
62801496 | Feb 2019 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 16954148 | US | |
Child | 17551422 | US |