1. Field of the Disclosure
Generally, the present subject matter relates to equipment that is used for subsea oil and gas operations, and more particularly to systems and methods that may be used to facilitate the retrieval and/or replacement of subsea oil and gas production and/or processing equipment.
2. Description of the Related Art
One of the most challenging activities associated with offshore oil and gas operations is the retrieval and/or replacement of equipment that may be positioned on or near the sea floor, such as subsea production and processing equipment and the like. As may be appreciated, subsea production and processing equipment, hereafter generally and collectively referred to as subsea equipment, may occasionally require routine maintenance or repair due to regular wear and tear, or due to the damage and/or failure of the subsea equipment that may be associated with unanticipated operational upsets or shutdowns, and the like. In such cases, operations must be performed to retrieve the subsea equipment from its location at the sea floor for repair, and to replace the subsea equipment so that production and/or processing operations may continue with substantially limited interruption.
In many applications, various cost and logistical design considerations may lead to configuring at least some subsea equipment components as part of one or more subsea production and/or processing equipment skid packages, generally referred to herein as subsea equipment packages or subsea equipment skid packages. For example, various mechanical equipment components, such as vessels, pumps, separators, compressors, and the like, may be combined in a common skid package with various interconnecting piping and flow control components, such as pipe, fittings, flanges, valves and the like. However, while skid packaging of subsea equipment generally provides many fabrication and handling benefits, it may present at least some challenges during the equipment retrieval process, as will be described below.
Depending on the size and complexity of a given subsea equipment skid package, the various equipment and piping components making up the skid package may contain many hundreds of gallons of hydrocarbons, or even more, during normal operation. In general, this volume of hydrocarbons in the subsea equipment skid package must be properly handled and/or contained during the equipment retrieval process so as to avoid an undesirable release of hydrocarbons to the surrounding subsea environment.
In many applications, subsea systems often operate in water depths of 5000 feet or greater, and under internal pressures in excess of 10,000 psi or more. It should be appreciated that while it may be technically feasible to shut in subsea equipment and retrieve it from those depths to the surface while maintaining the equipment under such high pressure, it can be difficult to safely handle and move the equipment package on and around an offshore platform or intervention vessel, as may be the case, while it is under such high pressure. Moreover, and depending on local regulatory requirements, it is may not be permissible to move or transport such equipment and/or equipment skid packages while under internal pressure.
Additionally, many subsea equipment skid packages may be assembled to adjacent subsea piping and/or other skid packages using mechanical connections, such as bolted flanged connections, and the like, using metallic seal rings. Oftentimes, disassembly of flanged connections in a subsea environment can be problematic, as the presence of seawater completely surrounding the flanged joint may hydraulically “lock” the flanges together. Specially designed vented couplers and/or vented metallic seal rings have been used in at least some prior art applications so as to facilitate the disassembly of certain pieces of subsea equipment. In operation, the venting action of these devices allows fluid to be displaced during the disassembly process, thus preventing hydraulic locking. However, the use of these prior art venting solutions generally results in at least some amount of leakage of seawater into the subsea equipment, and/or a detrimental leakage of produced hydrocarbons into the surrounding subsea environment, either of which can be problematic.
Yet another concern with subsea equipment is that problems can sometimes arise when flow through the equipment is stopped, for one reason or another, while the equipment is present in the subsea environment. For example, in some cases, flow through a given piece of subsea equipment may be intentionally stopped so that the equipment can be shut in and isolated for retrieval to the surface. In other cases, flow may inadvertently cease during inadvertent system shutdowns that occur as a result of operational upsets and/or equipment failures. Regardless of the reasons, when flow through the subsea equipment is stopped, hydrates and/or other undesirable hydrocarbon precipitates, such as asphaltenes, resins, paraffins, and the like, can sometimes form inside of the equipment. In such cases, the presence of any unwanted precipitates or hydrates can potentially foul the equipment and prevent a system restart after an inadvertent shut down, or they can complicate maintenance and/or repair efforts after the equipment has been retrieved to the surface. These issues must therefore generally be addressed during such times as when flow through the equipment ceases, such as by removal and/or neutralization of the constituents that may cause such problems.
In other cases, potentially damaging constituents, such as carbon dioxide (CO2) or hydrogen sulfide (H2S) and the like, may be present in solution in the liquid hydrocarbons that may be trapped inside of the equipment during shutdown. For example, hydrogen sulfide can potentially form sulfuric acid (H2SO4) in the presence of water, which may attack the materials of the some subsea equipment, particularly when flow through the equipment is stopped and the sulfuric acid remains in contact with the wetted parts of the equipment for an extended period of time. Furthermore, it is well known that carbon dioxide may also be present in the trapped hydrocarbons, and can sometimes come out of solution and combine with any produced water that may be present in the equipment so as to form carbonic acid (H2CO3), which can also be damaging the materials that make up the wetted parts of the equipment during prolonged exposure. As with the above-described problems associated with hydrates and hydrocarbon precipitates, remedial measures are sometimes required to address such issues that are related to the various constituents that can cause material damage to wetted components when flow through the equipment is stopped.
Accordingly, there is a need to develop systems and equipment configurations, and methods of operating the same, that may be used to overcome, or at least mitigate, one or more of the above-described problems that may be associated with the retrieval and/or replacement of subsea oil and gas equipment.
The following presents a simplified summary of the disclosure in order to provide a basic understanding of some aspects of the subject matter that is described in further detail below. This summary is not an exhaustive overview of the disclosure, nor is it intended to identify key or critical elements of the subject matter disclosed here. Its sole purpose is to present some concepts in a simplified form as a prelude to the more detailed description that is discussed later.
Generally, the presently disclosed subject matter is directed to, among other things, systems and methods that may be used to facilitate the retrieval and/or replacement of production and/or processing equipment that may be used for subsea oil and gas operations. In one illustrative embodiment, a method is disclosed that includes disconnecting subsea equipment containing a first fluid from an installation in a subsea environment, wherein the first fluid is a produced fluid that includes produced hydrocarbons. Furthermore, the disclosed method also includes raising the disconnected subsea equipment from the subsea environment and controlling a fluid pressure of the first fluid in the subsea equipment with an accumulator device while raising the subsea equipment from the subsea environment, wherein the accumulator device includes first and second adjustable accumulator chambers and a movable pressure boundary separating the first and second adjustable accumulator chambers.
Another illustrative method disclosed herein includes disconnecting subsea equipment containing a first fluid from an installation in a subsea environment, wherein the first fluid is a produced fluid that includes produced hydrocarbons. The exemplary method further includes raising the disconnected subsea equipment from the subsea environment and controlling a fluid pressure of the first fluid in said subsea equipment with an accumulator device while raising the subsea equipment from the subsea environment, wherein the accumulator device includes a first adjustable accumulator chamber that is in fluid communication with the subsea equipment and contains a quantity of the first fluid, a second adjustable accumulator chamber containing a second fluid, and a third adjustable accumulator chamber that is in fluid communication with the subsea environment and contains a third fluid. Additionally, controlling the fluid pressure of the first fluid includes controlling movement of at least one of a first movable pressure boundary separating the first and second adjustable accumulator chambers and a second movable pressure boundary separating the second and third adjustable accumulator chambers.
Also in accordance with the subject matter disclosed herein, an exemplary method includes, among other things, positioning an accumulator device in a subsea environment proximate subsea equipment, the subsea equipment containing a produced fluid that includes produced hydrocarbons. The disclosed method further includes storing a quantity of a first fluid in a first adjustable accumulator chamber of the accumulator device while the subsea equipment is positioned in the subsea environment and exposing a second adjustable accumulator chamber of the accumulator device to ambient hydrostatic pressure of the subsea environment, wherein a movable pressure boundary separates the first and second adjustable accumulator chambers. Moreover, the exemplary method also includes controllably injecting at least a portion of the quantity of the first fluid stored in the first adjustable accumulator chamber of the accumulator device into the subsea equipment.
The disclosure may be understood by reference to the following description taken in conjunction with the accompanying drawings, in which like reference numerals identify like elements, and in which:
While the subject matter disclosed herein is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that the description herein of specific embodiments is not intended to limit the claimed subject matter to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the subject matter defined by the appended claims.
Various illustrative embodiments of the present subject matter are described below. In the interest of clarity, not all features of an actual implementation are described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
The present subject matter will now be described with reference to the attached figures. Various systems, structures and devices are schematically depicted in the drawings for purposes of explanation only and so as to not obscure the present disclosure with details that are well known to those skilled in the art. Nevertheless, the attached drawings are included to describe and explain illustrative examples of the present disclosure. The words and phrases used herein should be understood and interpreted to have a meaning consistent with the understanding of those words and phrases by those skilled in the relevant art. No special definition of a term or phrase, i.e., a definition that is different from the ordinary and customary meaning as understood by those skilled in the art, is intended to be implied by consistent usage of the term or phrase herein. To the extent that a term or phrase is intended to have a special meaning, i.e., a meaning other than that understood by skilled artisans, such a special definition will be expressly set forth in the specification in a definitional manner that directly and unequivocally provides the special definition for the term or phrase.
Generally, the subject matter disclosed herein is directed to systems that may be used to facilitate retrieval and/or replacement of production and/or processing equipment that may be used in subsea oil and gas operations. In some illustrative embodiments of the present disclosure, an accumulator device may be positioned so that it is in fluid communication with a piece of subsea equipment. Furthermore, the accumulator device and the subsea equipment may both be included as part of a common subsea skid package, which may be retrieved from its position at or near the sea floor as may be necessary for equipment maintenance and/or repair. In certain embodiments, the accumulator device may be adapted to act as a pulsation dampener during normal operation of the subsea equipment so as to reduce or minimize the effects of undesirable operating conditions and/or pressure fluctuations on the subsea equipment. In other embodiments, the accumulator device may be adapted to act as a pressure compensator so as to overcome the hydraulic locking effect on any flanged joints connecting the subsea equipment or skid package to adjacent subsea piping and/or other subsea equipment, thereby facilitating separation and retrieval of the subsea equipment or skid package.
In further illustrative embodiments, an accumulator device that is adapted to act as a pressure relief device may be positioned in fluid communication with a piece of subsea equipment, and/or as part of a subsea equipment skid package. In such embodiments, the accumulator device may be adapted to lower the pressure of any hydrocarbons or other fluids that may be isolated within the subsea equipment during its retrieval from the sea floor, thereby facilitating the handling and/or transportation of the equipment after it has reached the surface. In yet other illustrative embodiments, the accumulator device may be further adapted to vent any expanding gases that may be released by the liquid hydrocarbons and/or other isolated fluids as the internal pressure on the subsea equipment is reduced during equipment retrieval.
In still other illustrative embodiments disclosed herein, an accumulator device that is adapted to store a quantity of equipment protection fluids may be positioned in fluid communication with a piece of subsea equipment, whereas in certain embodiments, both the accumulator device and the subsea equipment may be part of a common subsea equipment skid package. In certain embodiments, the accumulator device may be further adapted to release at least a portion of the quantity of the stored equipment protection fluids into the subsea equipment and/or skid package so as to thereby protect the equipment during retrieval to the surface, or in the event of an unanticipated equipment shutdown. In other embodiments, the accumulator device may be adapted so that the equipment protection fluids released therefrom sweeps at least a portion of any liquid hydrocarbons present in the subsea equipment out of the equipment prior to isolating the equipment and retrieving it to the surface.
Turning now to the above-listed figures,
In at least some embodiments, the subsea equipment package 100 may also include a plurality of control valves 105, the quantity and positioning of which may vary depending on the overall design parameters of the subsea equipment package 100, such as the quantity of pumps 101, the desired flow scheme, and the like. The control valves 105 may be, for example, hydraulically operated and/or automatically controlled, and may also have a mechanical ROV override. The subsea equipment package 100 may also include equipment isolation valves 108, which in some embodiments may be used to isolate the subsea equipment, i.e., the pumps 101 shown in the depicted example, as may be required. Additionally, equipment connections 107, such as flanged connections and the like, may in turn be used to removably attach the pumps 101 to the remainder of the subsea equipment package 100.
The subsea equipment package 100 may also include, among other things, chemical injection lines 111, which may be positioned at one or more strategic locations throughout the subsea equipment package 100. Depending on the type of equipment included on the subsea equipment package 100, the chemical injection lines may be used to inject any one or more of a variety of different chemicals into the package 100 during equipment operation, either automatically or on command. For example, the injection lines 111 may be used to introduce various flow assurance chemicals into the subsea equipment package 100 so as to avoid, or at least minimize, the formation of hydrates or undesirable hydrocarbon precipitates, such as asphaltenes, resins, paraffins, and the like. As used herein and in the claims, the term “flow assurance chemicals” should be understood to mean any type of chemical that may be utilized in an effort to assist with or insure flow of hydrocarbon materials through at least some portion of the subsea equipment package 100 and/or the flow lines 103. Illustrative examples of such flow assurance chemicals includes, but is not necessarily be limited to, liquids such as diesel oil, xylene, methanol (MeOH), ethylene glycol (glycol or MEG), and low dosage hydrate inhibitors (LDHI) such as anti-agglomerates and kinetic inhibitors. The injection of a given flow assurance chemical from each chemical injection line 111 may be controlled via an appropriately designed chemical injection control valve 109, which may be hydraulically operated and/or automatically controlled, as well as a check valve 110, which may be adapted to prevent the back-flow of hydrocarbons and/or other produced fluids into the chemical injection lines 111.
In other embodiments, the chemical injection lines 111 may also be used to introduce various other material protection chemicals into the subsea equipment package so as to neutralize, or at least substantially reduce, the potential material-damaging effects that may be caused by the presence of unfavorable constituents in the produced hydrocarbons, such as hydrogen sulfide and/or carbon dioxide and the like. As noted previously, such unfavorable constituents may tend to form acids in the presence of water, and as such the term “material protection chemicals” should be understood to mean any type of chemical that may be employed in an effort to substantially prevent or reduce the formation of acids in the liquids that may be trapped inside of the subsea equipment package 100, or to at least partially neutralize any acids that may be formed. Some illustrative examples of such material protection chemicals includes but is not necessarily limited to high pH liquids, such as sodium hydroxide (NaOH) and the like, which may act to neutralized any acids that do form in the subsea equipment package 100.
As shown in
It should be appreciated that the specific layout of the subsea equipment package 100 shown in
As noted above, the accumulator device 120a is in fluid communication with the skid flow line 102 via connection line 121, and as such, the first adjustable accumulator chamber 130 may contain hydrocarbons and/or other produced fluids that are being handled by the subsea equipment package 100. In at least some illustrative embodiments, the second adjustable accumulator chamber 131 may be pre-charged prior to deployment of the subsea equipment package 100 into the subsea environment with a compressible fluid, e.g., a gas such as nitrogen or helium and the like, or a compressible liquid such as glycerin or silicon oil and the like. Depending on the various system design parameters of the subsea equipment package 100, such as internal pressure, water depth, and the like, the pre-charge pressure in the second adjustable accumulator chamber 131 may be adjusted such that the movement of the piston 140 against the compressible fluid contained in the second adjustable accumulator chamber 131 provides a spring-like behavior. Accordingly, the accumulator device 120a may thereby act to dampen the effects of any pressure fluctuations that may occur in the skid flow lines 102 during operation of the subsea equipment package 100. Furthermore, in at least some embodiments, the accumulator device 120a may also include a biasing spring 150 positioned in the second adjustable accumulator chamber 131 and in contact with the piston 140, which may be used to further control the damping factor of the accumulator device 120a.
In other embodiments, the accumulator device 120a shown in
As may be appreciated by those of ordinary skill, the hydrocarbons that are processed by the subsea equipment package 100 are typically produced and handled in a liquid state, and maintained at very high pressures, such as in excess of 10,000 psi. These produced hydrocarbons usually contain a substantial quantity of short-chain hydrocarbons that would generally be in a gaseous state at pressures closer to ambient, but which are held in a liquid state under the high operating pressures of the subsea equipment package 100. In many cases, the gas-to-oil ratio (GOR) of hydrocarbons that are produced from subsea wells may be in the range of 250:1 to 500:1 or even greater, such as a GOR of 1000:1 or more. Accordingly, as the hydrostatic (i.e., external) pressure of the subsea environment 160 on the subsea equipment package 100 is reduced during retrieval of the package 100, some amount of the gas that is contained in the produced liquid hydrocarbons may expand out of the liquid.
In certain illustrative embodiments, the accumulator device 120a of
Depending on the various design and operating parameters of the subsea equipment package, such as internal pressure, water depth, and the like, the accumulator device 120b, may also include a biasing spring 150 that is positioned in the second adjustable accumulator chamber 131 and contacts the piston 140. In certain illustrative embodiments, the damping factor of the accumulator device 120b may be tuned by selecting the biasing spring 150 with an appropriate spring rate, and/or adjusting the size of any flow orifice (not shown) between the second adjustable accumulator chamber 131 and the biasing line 122.
In operation, the accumulator device 120b shown in
In other embodiments, the adjustable control valve 152 may be further adjusted and/or set during the retrieval operation of the subsea equipment package 100 such that flow through the biasing line 122 is substantially prevented until the package 100 has been raised to a certain predetermined water depth, and/or the hydrostatic pressure of the subsea environment 160 has been reduced to a predetermined level. In this way, the expansion of any hydrocarbon gases that may be present within the liquid hydrocarbons contained in the subsea equipment package 100 may be substantially restricted during an initial phase of the equipment retrieval operation, which may be more conducive to at least some gas venting operations, which will be further described with respect to
In some embodiments, the relief valve 155 may be adapted to allow any gaseous hydrocarbons that may expand out of the liquid hydrocarbons contained in the subsea equipment package 100 to be vented into the subsea environment 160 as the package 100 is being raised to the surface. Furthermore, the relief valve 155 may be configured such that venting of expanding gases may only occur when the internal pressure in the subsea equipment package 100 is greater than the hydrostatic pressure of the subsea environment 160 by a predetermined threshold amount, e.g., so that gas venting does not occur until the package 100 has been raised to predetermined water depth. Additionally, the rate at which the expanding gas is vented from the accumulator 120d may be carefully controlled in such a manner as to substantially prevent the inadvertent carryover of liquid hydrocarbons during the venting process, thereby substantially avoiding a potentially detrimental spillage of liquid hydrocarbons into the subsea environment 160.
In other illustrative embodiments, the accumulator device 120d may configured in a substantially similar fashion to one of the accumulator devices 120b or 120c as shown in
In some illustrative embodiments, the first adjustable accumulator chamber 130 of the accumulator device 120e may be separated from the second adjustable accumulator chamber 131 by a first movable piston 140. Furthermore, in certain embodiments, the second adjustable accumulator chamber 131 may be pre-charged prior to deployment of the subsea equipment package 100 into the subsea environment with a compressible fluid, e.g., a gas or a compressible liquid as previously described, and which may be isolated in the second adjustable accumulator chamber 131 by the pre-charge valve 153. Furthermore, as described above with respect to the accumulator device 120a shown in
As illustrated in
In some embodiments, piston stops 141 may be positioned inside of the accumulator device 120e and between the first and second movable pistons 140 and 142 so as to thereby limit travel of the first movable piston 140 toward the third adjustable accumulator chamber 132, and to limit travel of the second movable piston 142 toward the second adjustable accumulator chamber 131. Additionally, piston stop 143 may be positioned inside of the accumulator device 120e on an opposite of the second movable piston 142 from the first movable piston 140 so as to thereby limit travel of the second movable piston 142 away from the first movable piston 140.
In certain illustrative embodiments, the accumulator device 120e may also be operated so as to function as a pressure relief device during retrieval of the subsea equipment package 100, and so that expanding gaseous hydrocarbons may be safely vented to the subsea environment 160. In those embodiments wherein the third adjustable accumulator chamber 132 has been pre-charged prior to deployment of the subsea equipment package 100, the retrieval valve 154 may be opened so that at least some of the pre-charged incompressible fluid initially contained therein can be discharged through the retrieval line 124 and into the subsea environment 160, thereby allowing the second movable piston 142 to move toward the piston stop 143. Movement of the second movable piston 142 in this manner also allows the first movable piston 140 to move in the same direction, i.e., toward the piston stops 141. In some illustrative embodiments, movement of the first and second movable pistons 140 and 142 may continue at least until the first movable piston 140 moves past the opening of the pre-charge line 123, and may further continue until the first movable piston 140 stops after coming into contact with the piston stops 141.
It should be appreciated that as the first movable piston 140 moves toward the piston stops 141, the size of the first adjustable accumulator chamber 130 increases. Furthermore, since the first adjustable accumulator chamber 130 is in fluid communication with the subsea equipment package 100 via the connection line 121, the pressure within the package 100 will also drop, thereby permitting at least a portion of the gas present in the liquid hydrocarbons contained in the package 100 to expand out of the liquid phase. After the first movable piston has moved at least past the opening to the pre-charge line 123, the pre-charge valve 153 may be opened so that the expanding gaseous hydrocarbons may be controllably vented to the subsea environment 160.
In at least some embodiments, and depending on the initial pre-charge pressure of the incompressible fluid contained within the third adjustable accumulator chamber 132, the retrieval valve 154 may be opened after the subsea equipment package 100 has been isolated using the isolation valves 106 and disconnected from the production flow lines 103 at the connections 104 (see,
It should be understood that the above described venting sequences are similarly applicable to those embodiments of the present disclosure wherein the third adjustable accumulator chamber 132 was not initially pre-charged with an incompressible fluid, but was instead simply biased to the subsea environment 160 through an open retrieval valve 154.
In still other embodiments, the retrieval valve 154 may not be opened until after the subsea equipment package 100 has been disconnected from the production flow lines 103 (see,
It should be appreciated by a person of ordinary skill having full benefit of the presently disclosed subject matter that the specific pressure-relieving and venting sequences using the accumulator device 120e and described above are exemplary only. Furthermore, it should also be understood that the above-described exemplary sequences are equally applicable to pressure-relieving and venting operations on a subsea equipment package 100 that includes any of the various illustrative embodiments of the accumulator device 120d illustrated in
As shown in
It should be understood that the specific location of the accumulator device 170 shown in
In certain embodiments, equipment protection fluids may be stored in the accumulator device 170 until such time as a specific predetermined operational phase of the subsea equipment package 100 requires that at least a portion of the equipment protection fluids be released into package 100. In some illustrative embodiments, the equipment protection fluids may be released from the accumulator device 170 and into subsea equipment package 100 upon command, whereas in other embodiments the equipment protection fluids may be released automatically based upon a predetermined condition, as will be described in further detail below.
For example, in those embodiments wherein the subsea equipment package 100 is being prepared for retrieval to the surface for repair and/or replacement, an appropriate control signal may be sent to the chemical injection control valve 109a instructing the valve 109a to release at least a portion of the equipment protection fluids from the accumulator device 170 into the package 100. Furthermore, depending on the type of equipment protection fluids being injected and the specific problems those types of equipment protection fluids are intended to address (e.g., hydrate formation, precipitate formation, wetted surface corrosion, etc.) the signal instructing the chemical injection control valve 109a to release the equipment protection fluids may be sent to the valve 109a after the subsea equipment package 100 has been shut in and isolated but before the pumps 101 have been shut down, i.e., while the pumps 101 are still circulating hydrocarbons and/or other produced liquids through the skid flow lines 102. In this way, the equipment protection fluids from the accumulator device 170 may be at least partially circulated to the various piping components, valves, and pieces of subsea equipment and the like that may be a part of the subsea equipment package 100, which may be advantageous for larger subsea equipment packages containing several hundred gallons, or even more, of produced liquid. In other embodiments, the equipment protection fluids may be released by the chemical injection control valve 109a after the pumps 101 have been shut down, which may be sufficient for smaller subsea equipment packages containing less than a few hundred gallons of produced liquid, and/or when the injected equipment protection fluids may be sufficiently miscible in the produced liquid to allow the equipment protection fluids to circulation substantially throughout the subsea equipment package 100 without the assistance of the pumps 101.
As noted previously, in at least some illustrative embodiments, at least a portion of the equipment protection fluids may be automatically released from the accumulator device 170 by the chemical injection control valve 109a upon the occurrence of a predetermined condition. For example, in certain embodiments, the chemical injection control valve 109a may automatically release equipment protection fluids when one or both of the pumps 101 inadvertently shut down, such as during a loss of power to the subsea equipment package 100. In this way, the equipment protection fluids that are automatically released from the accumulator device 170 by the chemical injection control valve 109a may at least partially protect the subsea equipment package 100 from the inadvertent detrimental effects associated with hydrate formation, precipitate formation, material corrosion, and the like. In such embodiments, the chemical injection control valve 109a may be, for example, a solenoid operated valve, which may closed while the solenoid control is energized, and which may open when the solenoid is de-energized, such as during those cases when power is lost to the subsea equipment package 100.
In still other embodiments, the accumulator device 170 may be adapted and operated to release equipment protection fluids into the subsea equipment package 100, either automatically or on command, during normal operation of the package 100. In such cases, the accumulator device 170 may be operated to inject flow assurance chemical either alone or in conjunction with the chemical injection operations that may be performed through the various other chemical injection lines 111 (see,
In certain illustrative embodiments disclosed herein, and depending on the specific equipment protection and/or retrieval scheme, it may be sufficient to release only a relatively small amount of equipment protection fluids from the accumulator device 170 so as to adequately protect the subsea equipment package 100 when flow through the package has been stopped. For example, depending on the types of equipment protection fluids being used and the types of problems being guarded against, the relatively small amount of equipment protection fluids that may be needed to adequately protect the subsea equipment package 100 may be a volume that is equal to no more than about 1-2% of the total volume of produced liquid that may be contained within the shut-in and isolated package 100, as may be the case when the equipment protection fluids may be a flow assurance chemicals, such as low dosage hydrate inhibitors and the like. In such cases, the accumulator device 170 may be sized to hold no more than a single pre-charged dose of equipment protection fluids, in which case the accumulator device 170 must once again be pre-charged after an operation wherein the single dose is injected into the subsea equipment package 100. In some embodiments, however, the accumulator device 170 may be sized to hold a volume that is equal to two or more doses of equipment protection fluids, in which case the accumulator device 170 may not need to be pre-charged prior to each injection operation.
In other illustrative embodiments, it may be desirable to inject a larger volume of equipment protection fluids into the subsea equipment package 100 in order to adequately protect the package from the detrimental effects noted above. For example, it may be desirable to replace a substantial portion of the hydrocarbons and/or other produced fluids that may be contained within the subsea equipment package 100 by sweeping a large volume equipment protection fluids throughout the entire package 100. In operation, the equipment protection fluids may be injected into the subsea equipment package 100 from the accumulator device 170 in such a manner that the equipment protection fluids sweep away and substantially replace a large portion of the volume of liquid hydrocarbons and/or other produced fluids. It should be understood, however, that the sweeping operation described herein may not necessarily displace substantially all of the liquid hydrocarbons present in the subsea equipment package 100, as may sometimes be expected during a flushing and/or purging operation, since it may be difficult for the equipment protection fluids to reach all internal areas of equipment during a single sweeping operation. Accordingly, in certain embodiments, the sweeping operation may require a volume of equipment protection fluids that is at least equal to the total volume of the subsea equipment package 100, and in some embodiments may be up to twice the volume of the package 100. Furthermore, the above-described sweeping operation may displace up to approximately 90% or even more of the volume hydrocarbons and/or other produced fluids with the equipment protection fluids that are injected from the accumulator device 170.
In still other embodiments, it may also be desirable to remove a large portion of the hydrocarbons from the subsea equipment package 100 prior to retrieving the package 100 to the surface. In such embodiments, it may therefore be possible to retrieve the subsea equipment package 100 to the surface without having to vent any expanding gaseous hydrocarbons during the retrieval process (see, for example,
In other illustrative embodiments, the accumulator device 170a may be configured in a substantially similar manner to either of the accumulator devices 120b or 120c as shown in
As a result of the above-described subject matter, various illustrative systems and methods are disclosed that may be used to facilitate the retrieval and/or replacement of oil and gas production and/or processing equipment from a subsea environment. For example, in certain embodiments, the disclosed systems and methods may include, among other things, an accumulator device that is in fluid communication with the subsea equipment as it is being retrieved, and which may have a movable pressure boundary that is adapted to move in response to a pressure change on the subsea equipment as it is being raised from a subsea environment. Also disclosed are systems and methods that may be used to substantially protect subsea equipment during equipment shutdowns, such as by utilizing an accumulator device to accumulate and store a quantity of equipment protection fluids while positioned in a subsea environment, and injecting at least a portion of the equipment protect fluids into the subsea equipment as may be required.
The particular embodiments disclosed above are illustrative only, as the various systems and methods described herein may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. For example, the method steps set forth above may be performed in a different order. Furthermore, no limitations are intended by the details of construction or design herein shown, other than as described in the claims below. It is therefore evident that the particular embodiments disclosed above may be altered or modified and all such variations are considered within the scope and spirit of the claimed subject matter. Accordingly, the protection sought herein is as set forth in the claims below.
This application is a continuation of U.S. patent application Ser. No. 14/423,664, filed Jul. 23, 2015, which was a 371 of PCT/US12/52197, filed Aug. 24, 2012.
Number | Date | Country | |
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Parent | 14423664 | Jul 2015 | US |
Child | 15253319 | US |