The present disclosure generally relates to retrofitting a glazing structure. More particularly, but not exclusively, the present disclosure relates to a retrofit adaptor for a glazing structure and a method therefor
Glazing structures include glazing units, insulated glazing, store front window structures, curtainwalls, window walls and other like structures. Common types of glazing that are used in architectural applications include clear and tinted float glass, tempered glass, and laminated glass as well as a variety of coated glasses, all of which can be glazed singly or as double, or even triple, glazing units. Insulating glass more commonly known as double glazing (or double-pane, and increasingly triple and quadruple glazing/pane), consists of two or more glass windowpanes separated by a vacuum or gas-filled space to reduce heat transfer across a part of the building envelope. The basic components of glazing structures are the windowpanes and the framing system which provides window pockets for receiving the glazing (or panes). The framing system defines outer parts exposed to the elements and inner parts, which are sealed from the outer elements. It is sometimes required to increase the glazing pocket depths in existing glazing structures or to cover the exposed surfaces of existing interior framing in order to increase the overall thermal performance of glazing structures. In many cases, when retrofitting preexisting frame systems the inner parts thereof are exposed to the aforementioned outer elements.
An object of the present disclosure is to provide a retrofit adaptor device for retrofitting a glazing structure.
An object of the present disclosure is to provide a retrofit adaptor kit for retrofitting a glazing structure.
An object of the present disclosure is to a provide a retrofitted glazing structure.
An object of the present disclosure is to a provide a method for retrofitting a glazing structure.
In accordance with an aspect of the present disclosure, there is provided a retrofit adaptor device for retrofitting a glazing structure comprising an inner frame body and an outer frame body with windowpanes therebetween forming a glazed window, the retrofit adaptor device comprising: an outer connecting element for being connected to the outer frame body and defining an outer clearance hole therethrough; an inner connecting element for being connected to the inner frame body; and a thermal break interposed between and connected to the outer and inner connecting elements, the thermal break defining a cavity for receiving insulation therein; wherein a mechanical fastener is insertable through the outer clearance hole of the outer connecting element when unconnected to the outer frame body and through the inner connecting element when mounted to the inner frame body, via the cavity, for being fastened to the inner frame body, the outer frame body being connectable to the outer connecting element for closing the outer clearance hole, wherein when the cavity is filled with the insulation the outer clearance hole is plugged thereby.
In accordance with an aspect of the present disclosure, there is provided a retrofit adaptor device for retrofitting a glazing structure comprising an inner frame body and an outer frame body with windowpanes therebetween forming a glazed window, the retrofit adaptor device comprising: a replacement outer frame body for replacing the outer frame body of the glazing structure; an outer connecting element for being connected to the replacement outer frame body and defining an outer clearance hole therethrough; an inner connecting element for being connected to the inner frame body; and a thermal break interposed between and connected to the outer and inner connecting elements, the thermal break defining a cavity for being filled with insulation; wherein a mechanical fastener is insertable through the outer clearance hole of the outer connecting element when unconnected to the replacement outer frame body and through the inner connecting element when mounted to the inner frame body, via the cavity, for being fastened to the inner frame body, the replacement outer frame body being connectable to the outer connecting element for closing the outer clearance hole, wherein when the cavity is filled with the insulation the outer clearance hole is plugged thereby.
In accordance with an aspect of the present disclosure, there is provided a retrofit adaptor kit for retrofitting a glazing structure comprising an inner frame body and an outer frame body with windowpanes therebetween forming a glazed window, the retrofit adaptor kit comprising: at least one replacement outer frame body for replacing the outer frame body of the glazing structure; at least one outer connecting element for being connected to the at least one replacement outer frame body and defining at least one outer clearance hole therethrough; at least one inner connecting element for being connected to the inner frame body; and at least one thermal break for being connectedly interposed between to the outer and inner connecting elements, the thermal break defining a cavity for being filled with insulation; at least one mechanical for being insertable though the at least one outer clearance hole of the at least one outer connecting element when unconnected to the at least one outer frame body and through the at least one inner connecting element when mounted to the inner frame body, via the cavity, for being fastened to the inner frame body, wherein the at least one replacement outer frame body is connectable to the at least one outer connecting element tor for closing the at least one outer clearance hole, wherein when the cavity is filled with the insulation the at least one outer clearance hole is plugged thereby.
In accordance with an aspect of the present disclosure, there is provided a retrofitted glazing structure comprising: a framing system comprising a pre-existing inner frame body and an outer frame body; a glazed window mounted to the framing system comprising windowpanes positioned between the inner and outer frame bodies; a retrofit adaptor mounted to the framing system and comprising: an outer connecting element connected to the outer frame body and defining an outer clearance hole therethrough, the outer frame body closing the outer clearance hole; an inner connecting element connected to the inner frame body; a thermal break interposed between and connected to the outer and inner connecting elements, the thermal break defining a cavity for receiving insulation therein, the insulation providing for plugging the outer clearance; and a mechanical fastener inserted through the outer clearance hole and through the inner connecting, via the cavity, for fastening the retrofit adaptor device to the inner frame body.
In an embodiment, the inner connecting element defines an inner clearance hole for the mechanical fastener, wherein when the cavity is filled with the insulation, the inner clearance is plugged thereby.
In an embodiment, the inner connecting element is bondable to the inner frame body via a bonding agent.
In an embodiment, the inner connecting element comprises protrusions for being received by complementary grooves formed within the outer frame body.
In an embodiment, an auxiliary connecting element is mounted to the outer frame body for being mechanically fastened to the outer connecting element. In an embodiment, the inner connecting element is bondable to the auxiliary connecting element via a bonding agent.
In accordance with an aspect of the present disclosure, there is provided a method for retrofitting a glazing structure comprising a framing system and a glazed window comprising windowpanes, the method comprising: providing a thermal break defining opposite longitudinal ends thereof providing a predetermined length between the opposite longitudinal ends for a plurality of the windowpanes, the thermal break defining a cavity for receiving insulation therein; mounting an inner connecting element to one of the opposite longitudinal ends of the thermal break, the inner connecting element being configured for being mounted to a pre-existing inner frame body of the framing system; mounting an outer connecting element to another one of the opposite longitudinal ends of the thermal break, the outer connecting element being configured for being mounted to an outer frame body of the framing system, the outer connecting element defining an outer clearance hole therethrough leading to the cavity; fastening a mechanical fastener though the outer clearance hole and the cavity to the inner connecting element and the inner frame body; filling the cavity with insulation; plugging the outer clearance hole with insulation; mounting the outer frame body to the outer connecting element and closing the outer clearance hole thereby; and positioning the plurality of windowpanes between the outer and inner frame bodies along the length of the thermal break to define a retrofitted glazing window.
In an embodiment, the outer frame body is a replacement body for a pre-existing outer frame body.
In an embodiment, the outer frame body is a pre-existing frame body.
In an embodiment, the inner frame body defines an inner clearance hole for receiving the mechanical fastener therethrough. In an embodiment, the inner clearance hole is plugged with insulation.
In an embodiment, the method further comprises bonding the inner connecting element to the inner frame body with a bonding agent.
In an embodiment, the inner connecting element comprises protrusions for being received by corresponding grooves formed in the inner frame body.
In an embodiment, the outer frame body is bonded to the outer connecting element via a bonding agent.
Other objects, advantages and features of the present disclosure will become more apparent upon reading of the following non-restrictive description of illustrative embodiments thereof, given by way of example only with reference to the accompanying drawings.
In the appended drawings:
Generally stated and in accordance with an aspect of the present disclosure, there is provided a retrofit adaptor for retrofitting a glazing structure comprising an inner frame body and an outer frame body with windowpanes therebetween forming a glazed window. The retrofit adaptor comprises an outer connecting element, an inner connecting element, and a thermal break therebetween. The outer connecting element is configured for being connected to the outer frame body and defines an outer clearance hole therethrough. The inner connecting element is configured for being connected to the inner frame body. The thermal break is connected to the outer and inner connecting elements and defines a cavity for receiving insulation therein. A mechanical fastener is insertable through the outer clearance hole of the outer connecting element when unconnected to the outer frame body and through the inner connecting element when mounted to the inner frame body, via the cavity, for being fastened to the inner frame body. The outer frame body is connectable to the outer connecting element for closing the outer clearance hole. The cavity is filled with the insulation thereby plugging the outer clearance hole. The outer frame body may be a pre-existing frame body or a replacement outer frame body forming part of the adaptor. The inner and outer connecting elements may be respectively bonded to the inner and outer frame bodies via a bonding agent.
The left-hand side portion of
The right-hand side portion of
Turning now to
The framing system 12′ comprises a pre-existing frame inner body 32 at the internal portion 22′ thereof. The pre-existing frame body 32 comprises horizontal and vertical runners 34 and 36, respectively and a connector 38 extending therefrom. The framing system 12′ also comprises a pre-existing outer frame body 40 at the external portion 24′ thereof. In an embodiment, the frame outer body 40 does not belong to the pre-existing framing system 12′ and as such the pre-existing frame outer body, for example, outer body 42 (of non-retrofitted framing system 12) shown in
With reference to
Turning to
The exterior and interior connecting elements, 50 and 52 comprise respective outer and inner frame connecting ends 68 and 70 and respective opposite thermal break connecting ends 72 and 74. The thermal break member 46 is interposed between connecting elements 50 and 52 and connected thereto at ends 48A and 48B. Each connecting end 72 and 74, includes respective widening grooves 76 for receiving therein a complementarily configured widening fin 66.
Thus, when assembled and connected the connecting elements 50, 52 and the interposed thermal break 46 form a main structure 78 of the adaptor 11. Thus, adaptor main structure 78 includes an outer frame connecting end 68 for being connected to the frame outer body 40 and an inner connecting end 70 for being connected to the frame inner body 32.
The main structure 78 includes frame fastening sections 80 as shown in
In an embodiment, the outer frame body 40 comprises a pressure plate 82 and an external cap 84. The outer connecting end 68 of the exterior connecting element 50 is configured for mating with a correspondingly configured inner face 86 of the pressure plate 82. In an embodiment, the outer connecting end defines horizontal and vertical broken nose adaptors. Particularly, in this non-limiting example, the outer connecting end 68 includes shorter lateral protrusions 88 spaced apart from and flanking central longer protrusions 90 which form a central groove 92 therebetween. Grooves 94 are defined between a shorter lateral protrusion 88 and a longer central protrusion 90. The central protrusions 90 include ridges 96 at their inner faces circumscribing the groove 92.
In an embodiment, the inner face 86 of the pressure plate 82 comprises a groove and protrusion profile that corresponds with the groove and protrusion profile of the connecting end 68 for mutual mating, interference, or snap fit. Another embodiment of the inner face 86 of the pressure plate 82 is illustrated in
In an embodiment, the inner face 98 of the external cap 84 and the outer face 100 of the pressure plate are complementarily configured for mutual mating, interference, or snap fit. Another embodiment of the inner face 98 of the external cap 84 and the outer face 100 of the pressure plate are illustrated in
The inner connecting end 70 of the interior connecting member 52 defines a pair of lateral protrusion 102 slightly inwardly positioned from the lateral sides 104 thereof and defining a wide slot 106 therebetween. The connecting side 44 of the inner frame body 32 forming a central protrusion body 108 for mating with the connecting end 70 of the adaptor 11 as will be further discussed below with reference to
As shown in
With particular reference to
Turning to
In the embodiment of
Turning back to
With reference to
In an embodiment, the connecting structure along the connecting side 44 of the inner frame body 32 or 32′ is provided with an auxiliary element mounted thereto and configured for such connection.
In an embodiment, the adaptor devices, kits, systems and methods herein provide for changing existing storefronts, windows, curtainwalls and the like to more thermally and efficient and effective framing systems allowing for larger glazing structures to increase overall building performance. Thus the adaptor of the disclosure provides the ability to adapt the pre-existing framing system to thicker glazing structures (e.g. glazing units or infill units) of any kind. This is accomplished by increasing the glazing pocket depth and at the same time converting the glazing structure to a thermally broken framing system. The adaptor system also allows more insulation to be installed in non-vision areas (e.g. wall sections, spandrel panels). Due to the increased glazing pocket depth, more insulation is allowed to be added into backpan area (within the thermal break) and in the glazing pocket to cover exposed surfaces of existing interior framing (inner frame bodies) increasing overall thermal performance of framing systems.
The adaptor of the present disclosure has a full thermally broken connection between the interior framing (inner frame body) and the exterior capture system (outer frame body e.g. a pressure plate and cap). The retrofitted system maintains a complete separation of the internal building area and the external area of the building through the insulated portion of the adaptor. The thermal break void or cavity is insulated and maintains this insulation even at fastening points.
In an embodiment, the fastening of the adaptor is provided with chemical bonding agents and mechanical fasteners. The chemical bonding agent provides for bonding and sealing the interior framing (inner frame body) to the inner most base part (inner connecting element) of the adaptor.
In an embodiment, the mechanical fasteners also act as a temporary clamping to keep the adaptor in place while the chemical agent cures. Thus, no other clamping system is required for the foregoing. Indeed, this also allows the exiting glazing structure to remain in place while more efficient glazed windows are sized and purchased. It also keeps the building fully enclosed and weather tight as renovation is done. Only for minimal amount of time to switch old glazed window structures to new glazing window structure does the window opening become exposed to exterior elements.
The various features described herein can be combined in a variety of ways within the context of the present disclosure so as to provide still other embodiments. As such, the embodiments are not mutually exclusive. Moreover, the embodiments discussed herein need not include all of the features and elements illustrated and/or described and thus partial combinations of features can also be contemplated. Furthermore, embodiments with less features than those described can also be contemplated. It is to be understood that the present disclosure is not limited in its application to the details of construction and parts illustrated in the accompanying drawings and described hereinabove. The disclosure is capable of other embodiments and of being practiced in various ways. It is also to be understood that the phraseology or terminology used herein is for the purpose of description and not limitation. Hence, although the present disclosure has been provided hereinabove by way of non-restrictive illustrative embodiments thereof, it can be modified, without departing from the scope, spirit and nature thereof and of the appended claims.
The present application claims priority on U.S. Provisional Patent Application Ser. No. 63/073,198 filed on Sep. 1, 2020 and incorporated herein by reference in its entirety.
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Number | Date | Country | |
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20220186547 A1 | Jun 2022 | US |
Number | Date | Country | |
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63073198 | Sep 2020 | US |