Retrofit equipment for reducing the consumption of fossil fuel by a power plant using solar insolation

Information

  • Patent Grant
  • 6694738
  • Patent Number
    6,694,738
  • Date Filed
    Monday, November 26, 2001
    22 years ago
  • Date Issued
    Tuesday, February 24, 2004
    20 years ago
Abstract
Retrofit equipment includes an auxiliary gas turbine unit including an auxiliary compressor for compressing ambient air to produce compressed air, a solar collector that receives the compressed air for heating the same to produce heated compressed air, and an auxiliary turbine coupled to the auxiliary compressor and to an auxiliary generator for expanding the heated compressed air and driving the auxiliary compressor and auxiliary generator thereby producing power and hot exhaust gases. When solar insolation is available, a flow control selectively supplies the hot exhaust gases from the retrofit equipment to a boiler which is part of a conventional fossil fueled power plant. The boiler has heat exchanger coils containing water and receives hot exhaust gases for vaporizing water in the coils and producing steam which is supplied to a steam turbine coupled to a generator for expanding steam produced by the boiler, and driving the generator and producing power and expanded steam. A condenser condenses the expanded steam to condensate, and a pump returns the condensate to the boiler. When solar insolation is not available. e.g., during the night, the flow control supplies the boiler with hot gases from a primary gas turbine unit which includes a primary compressor that compresses ambient air to produce compressed air, and a combustor that receives the compressed air for burning fossil fuel and heating the compressed air to produce heated compressed air that is supplied to the primary turbine.
Description




DESCRIPTION




1. Technical Field




This invention relates to retrofit equipment for reducing the consumption of fossil fuel by a power plant using solar insolation.




2. Background of the Invention




Because of the problem of global warming, the finite supply of fossil fuels, and the stigma associated with the use of nuclear energy, interest exists in developing equipment and processes that rely on renewable energy sources, and in particular, solar energy, for power generation. Probably many decades will pass, however, before the switch from fossil fuels is complete.




It is therefore an object of the present invention to reduce the costs as well as the time involved in switching to solar based power plants by retrofitting existing fossil fueled power plants with equipment based on solar technology. This will permit the gradual replacement of existing fossil fueled power plants with minimal risk and reduced capital expenses.




SUMMARY OF THE INVENTION




Retrofit equipment according to the present invention includes an auxiliary gas turbine unit including an auxiliary compressor for compressing ambient air to produce compressed air, a solar collector that receives the compressed air for heating the same to produce heated compressed air during solar insolation, and an auxiliary turbine coupled to the auxiliary compressor and to an auxiliary generator for expanding the heated compressed air and driving the auxiliary compressor and auxiliary generator thereby producing power and hot exhaust gases. When solar insolation is available, a flow control selectively supplies the hot exhaust gases from the retrofit equipment to a boiler which is part of a conventional fossil fueled power plant. The boiler has heat exchanger coils containing water and receives hot exhaust gases for vaporizing water in the coils and producing steam which is supplied to a steam turbine coupled to a generator for expanding steam produced by the boiler, and driving the generator and producing power and expanded steam. A condenser condenses the expanded steam to condensate, and a pump returns the condensate to the boiler. When solar insolation is not available, the flow control supplies the boiler with hot gases from a primary gas turbine unit which includes a primary compressor that compresses ambient air to produce compressed air, and a combustor that receives the compressed air for burning fossil fuel and heating the compressed air to produce heated compressed air that is supplied to the primary turbine.




At night and during cloudy days or other periods of inclement weather, the primary gas turbine unit is operational, and the secondary gas turbine is quiescent. In such case, the power plant operates by burning fossil fuel. During the day, the secondary gas turbine unit operates and the primary gas turbine unit is quiescent and no fossil fuel is burned, the flow control directing exhaust gases from the secondary gas turbine unit to the boiler.




Preferably, the boiler includes a conduit having an upstream end for receiving the hot exhaust gases which flow through the conduit to a downstream end through which the gases are vented to the atmosphere. The boiler also may include a combustion chamber for burning fuel and producing hot flue gases which interact with heat exchanger coils in the conduit for heating the steam condensate and producing steam that is supplied to the steam turbine. The cooling of the flue gases introduces a temperature gradient in the flue gases flowing in the conduit; and the hot exhaust gases are introduced into the conduit at a location where the temperature of the flue gases is approximately the same as the temperature of the hot exhaust gases.




Retrofit equipment according to the present invention may also include a secondary blower for pressurizing ambient air, and a solar collector that heats pressurized ambient air produced by the last mentioned blower for producing heated ambient air. During solar insolation, a flow control selectively supplies the heated ambient air from the retrofit equipment as secondary air to a combustion chamber adapted to receive primary air and fossil fuel which burns and produces combustion products. During the night, or in cloudy weather, the secondary blower is quiescent. The power plant also includes a primary blower which introduces secondary air into the combustion chamber producing hot flue gases that are received in the upstream end of a conduit. The flue gases flow through the conduit to a downstream end through which the flue gases are vented to the atmosphere. Heat exchanger coils containing water are positioned in the conduit transfer heat in the flue gases and produce steam that is supplied to a steam turbine coupled to a generator. The steam produced by the coils expands in the turbine and drives the generator producing power and expanded steam. A condenser condenses the expanded steam to condensate; and a pump returns the condensate to the coils.











BRIEF DESCRIPTION OF THE DRAWINGS




Embodiments of the present invention are described by way of example, and with reference to the accompanying drawing wherein:





FIG. 1

is a schematic block diagram of one embodiment of the present invention;





FIG. 2

is a schematic block diagram showing a modification of the steam generating apparatus shown in

FIG. 1

;





FIG. 3

is a schematic block diagram of a further embodiment of the present invention;





FIG. 4

is a schematic block diagram of still another embodiment of the present invention;





FIG. 5

is a schematic block diagram of a further embodiment of the present invention; and





FIG. 6

is a schematic block diagram of a still further embodiment of the present invention.





FIG. 7

is a schematic block diagram of an even further embodiment of the present invention.











Like reference numerals and designations in the various drawings refer to like elements.




DETAILED DESCRIPTION




Referring now to the drawings, reference numeral


10


designates a first embodiment of apparatus according to the present invention showing retrofit equipment


11


for reducing the consumption of fossil fuel by conventional combined-cycle power plant


12


using solar insolation. Power plant


12


includes primary gas turbine unit


13


including primary compressor


14


for compressing ambient air to produce compressed air that is applied to burner or combustor


16


. Fossil fuel in line


18


feeds into burner


16


where combustion takes place heating the compressed air and producing heated compressed air in line


19


that is applied to primary turbine


20


coupled to primary compressor


14


and to primary generator


22


. Turbine


20


expands the heated compressed air and drives the primary compressor and the primary generator thereby producing power and hot exhaust gases in line


24


.




Power plant


12


also includes waste heat boiler in the form of conduit


26


having a series of heat exchanger coils


28


A,


28


B, and


28


C containing water and receiving the hot exhaust gases in line


27


connected to line


24


at node


25


. The hot exhaust gases are applied to the upstream end


29


of boiler


26


, and these gases flow through the heat exchanger coils exiting the boiler at upstream end


30


. After exiting the boiler, the then heat-depleted exhaust gases are vented to the atmosphere. Treatment of these cooled gases for environmental purposes may take place before venting.




Vaporization of water in the heat exchange coils takes place in a single stage, or multiple stages as shown, producing steam in line


32


which is applied to steam turbine


34


coupled to generator


36


. Turbine


34


expands the steam and drives generator


36


producing power from the generator and expanded steam from the turbine exhaust in line


38


. Condenser


39


condenses the expanded steam to condensate; and pump


40


returns the condensate to coil


28


A in boiler


26


to complete the water loop. After being preheated in coils


28


A, the heated water is applied to drum


42


which supplies heated water to vaporizer coils


28


B. Steam in drum


42


is applied to superheater coils


28


C producing superheated steam that is applied via line


32


to turbine


34


. Power plant


12


can operate in a conventional manner on fossil fuel as a combined cycle power plant with power being supplied by generators


22


and


36


. In order to reduce the consumption of fossil fuel by the power plant, retrofit equipment


11


is utilized. Being external to plant


12


, equipment


11


requires no significant modification to plant


12


except for the provision of flow control


44


which is described below.




Equipment


11


includes auxiliary gas turbine unit


13


A including auxiliary compressor


14


A for compressing ambient air to produce compressed air, and solar collector


15


A that receives the compressed air and heats the same to produce heated compressed air which is applied to auxiliary turbine


20


A coupled to auxiliary compressor


14


A and to auxiliary generator


22


A. Turbine


20


A expands the heated compressed air and drives the auxiliary compressor and the auxiliary generator thereby producing power and hot exhaust gases in line


24


A. Flow control


44


selectively connects line


27


to either line


24


or to line


24


A at node


25


. When solar insolation is available, flow control


44


connects line


24


A to line


27


, and hot exhaust gases from retrofit equipment


11


are supplied to boiler


26


. During cloudy days or inclement weather, or during the night, flow control


44


connects line


24


to line


27


, and hot exhaust gases from gas turbine unit


13


are are supplied to boiler


26


.




To provide short-term backup for the operation of retrofit equipment


11


during intermittently cloudy weather, etc., auxiliary burner


16


A may be interposed between solar collector


15


A and turbine


20


A. Burner


16


A is supplied with fossil fuel and operated only as needed during operation of unit


13


A. However, in certain cases, when needed, or necessary, or when the equipment makes it possible, both primary gas turbine unit


13


and auxiliary gas turbine unit


13


A can be used simultaneously.




Power plant


12


A in

FIG. 2

, which uses a fossil-fueled steam boiler, can be used in place of power plant


12


in

FIG. 1

, which uses a waste heat boiler. Reference numeral


50


in

FIG. 2

designates gas turbine units like that shown in

FIG. 1

but shows these units schematically upstream of the designator X—X in exhaust line


27


A. That is to say, the apparatus in

FIG. 2

downstream of designator X—X can be substituted for the apparatus in

FIG. 1

downstream of the designator X—X in FIG.


1


.




Power plant


12


A in

FIG. 2

includes a fossil-fueled boiler in the form of conduit


26


A having a series of heat exchanger coils


53


A,


53


B, and


53


C containing water and receiving both the hot exhaust gases in line


27


A, which corresponds to line


27


in

FIG. 1

, and hot flue gases produced by the burning of fossil fuel in combustion chamber


51


. The hot flue gases enter conduit


26


A at its upstream end


52


and flow successively through the heat exchanger coils in conduit


26


A to downstream end


53


through which heat-depleted flue gases pass before being vented to the atmosphere. After exiting the boiler, the then heat-depleted gases are vented to the atmosphere. Treatment of these cooled gases for environmental purposes may take place before venting.




Vaporization of water in the heat exchange coils takes place in a single stage, or multiple stages as shown, producing steam in line


32


A which is applied to steam turbine


34


A coupled to generator


36


A. Turbine


34


A expands the steam and drives generator


36


A producing power from the generator and expanded steam from the turbine exhaust in line


38


A. Condenser


39


A condenses the expanded steam to condensate; and pump


40


A returns the condensate to coil


53


A in the boiler to complete the water loop. After being preheated in coils


53


A, the heated water is applied to drum


42


A which supplies heated water to vaporizer coils


53


B. Steam in drum


42


A is applied to superheater coils


53


C producing superheated steam that is applied via line


32


A to turbine


34


A.




Heat extracted from the hot flue gases interacting with the heat exchanger coils in conduit


26


A introduce a temperature gradient in the flue gases flowing in the conduit. This gradient is suggested by the broken lines indicated flue gas temperature at various axially displaced places along the flow path of the gases in the conduit.




Means


54


introduce the hot exhaust gases in line


27


A into conduit


26


A at an axial location where the temperature of the flue gases is approximately the same as the temperature of the hot exhaust gases. Thus, beyond the point at which the exhaust gases from the turbines are introduced into conduit


26


A, both the exhaust gases and the flue gases contribute to the heating of water in the heat exchanger coils. However, when using a duct burner below designation X—X in line


27


A, for example, the hot gases produced can be added to the entrance of boiler


26


A near upstream end


52


.




Flow control


44


A selectively connects line


27


A to the exhaust line of either the solar turbine of the fossil-fueled turbine that are contained in apparatus


50


depending on the solar insolation situation. When solar insolation is available, flow control


44


A connects hot exhaust gases from the solar powered gas turbine unit in the retrofit equipment to boiler


26


A. During cloudy days or inclement weather, or during the night, flow control


44


A connects hot exhaust gases from the fossil-fueled gas turbine unit to boiler


26


A. Also, if a burner is included in the solar powered gas turbine unit (as shown in FIG.


1


), the burner can be used during short periods of cloudy weather, etc.




A further embodiment of retrofit equipment for reducing the consumption of fossil fuel by a power plant during solar insolation is shown in

FIG. 3

to which reference is now made. Power plant


60


includes a boiler having conduit


61


at whose upstream end


62


is combustion chamber


63


adapted to receive fossil fuel and primary air for burning the fuel and producing combustion products. Primary blower


64


supplies pressurized ambient air to line


73


through which secondary air can be introduced into the combustion chamber by flow control


74


of retrofit equipment


75


. Hot flue gases produced in the combustion chamber pass in heat exchange contact with coils


66


in the boiler before flowing into upstream end


65


of the boiler. Heat depleted flue gases exit upstream end


65


and are vented to the atmosphere.




Heat exchanger coils


66


contain water and are positioned in the conduit so as to transfer heat in the flue gases to the water producing steam in line


67


. Steam turbine


68


coupled to generator


69


expands the steam in line


67


and drives the generator producing power and expanded steam in line


70


. Condenser


71


condenses the expanded steam into condensate which is returned by pump


72


to coils


66


.




In addition to flow control


74


, retrofit equipment


75


also includes secondary blower


76


which pressurizes ambient air that is supplied to solar collector


77


. During solar insolation, the pressurized ambient air supplied by blower


76


is heated in collector


77


and supplied to line


78


. Flow control


74


serves as means for selectively connecting either line


73


or line


78


to the combustion chamber whereby heated ambient air from retrofit equipment


75


can be supplied to the combustion chamber when solar insolation is available thereby reducing the consumption of fossil fuel. In either case, for environmental reasons, treatment of the cooled gases exiting upstream end


65


may take place before atmospheric venting.




The present invention also includes power plant


80


for generating power using synthetic gas as shown in FIG.


4


. Power plant


80


includes solar reformer apparatus


81


, gas turbine unit


82


, and steam turbine unit


83


. Reformer apparatus


81


is equipment constructed and arranged to reform a hydrocarbon gas from a source into synthetic gas. Reforming actually refers to the use of heat for driving an endothermic chemical reaction between a hydrocarbon feedstock and steam or CO


2


in the presence of a catalyst. The result or products of such reaction is a mixture of hydrogen and carbon monoxide, and often, residual amounts of the feedstock. Such mixture is commonly referred to as synthetic gas or syngas. The feedstock to a reformer can be a gas such as natural gas, LNG, LPG, biogas produced from anaerobic digestion, landfill gas, gas produced from a fermentation process, gas produced from a pyrolysis system, gas produced from a gasification system, etc. The feedstock to the reformer, as well as to such gas producing systems, can also be a solid or liquid carbonaceous material such as coal, biomass, oil shale, oil residue, petcoke, asphaltenes, etc. The reformed hydrogen enriched syngas has about 30% higher heat energy than the original feedstock.




Gas turbine unit


82


includes compressor


84


for compressing air to produce compressed air, heater


85


for heating the compressed air to produce heated compressed air, and turbine


86


coupled to generator


87


and to the compressor for expanding the heated compressed air and producing power and hot exhaust gases in line


101


. Heater


85


is designed to burn natural gas (NG) and syngas; and line


88


supplying syngas from storage tank


89


, and line


90


supplying NG from storage tank


91


constitute means for supplying both syngas produced by apparatus


81


and NG from tank


91


to heater


85


. Preferably, apparatus


81


utilizes solar radiation as a heat source in reforming NG into syngas. Reformer apparatus


81


includes boiler


92


for burning NG from storage


91


and producing steam in line


93


, solar reformer


94


containing a catalyst and and condenser


95


. Reformer


94


receives NG from storage tank


91


, and is responsive to solar radiation and to steam from the boiler for reforming the NG into a precursor of syngas that exits the reformer in line


96


.




Heat exchanger


97


associated with boiler


92


adds heat to boiler


92


and permits the reduction, or termination of the heat supplied by the burner


100


. Water vapor in the syngas is extracted in condenser


95


and the dried syngas is supplied to pump


99


which delivers the syngas to storage tank


89


. During periods of solar insolation, apparatus


81


converts NG from a source to syngas which is stored in tank


89


. Depending upon the flow rate of NG into storage tank


91


, the sizes of storage tanks


89


and


91


, the fuel consumption of turbine


86


, and the amount of solar insolation, operation of gas turbine unit


82


may be sustained by supplying only syngas to heater


85


. However, for practical reasons, it is preferred to provide NG backup for operation of the power plant. Thus, NG is supplied to burner


100


that fires boiler


92


of apparatus


81


as well as to line


90


that supplied NG to heater


85


.




As shown in

FIG. 4

, apparatus


81


includes vaporizer


102


containing water and responsive to hot exhaust gases in line


101


for producing steam, and steam turbine


103


coupled to generator


104


for expanding steam produced by the vaporizer and producing power and expanded steam. The expanded steam is condensed in condenser


105


to condensate which pump


106


returns to the vaporizer.




Vaporizer


102


in

FIG. 4

may take various forms; and designator X—X in

FIG. 4

denotes a symbolic separator that indicates a connection to any one of several devices operating on exhaust gases from a turbine. For example, a waste heat boiler like that shown in

FIG. 1

below the designator X—X could be used, or a steam boiler like that shown in

FIG. 2

below the designator X—X could be used.




In a further embodiment, a power plant can be retrofitted as shown in

FIG. 1

with the fuel for the burner being supplied from a syngas storage. In this embodiment, the syngas can be produced using one of the many methods for producing syngas from carbonaceous material, e.g., the syngas can be produced using a solar reformer of the type disclosed with reference to

FIG. 4

with the syngas being supplied from syngas storage


89


shown in FIG.


4


.




In the embodiments of the present invention, rather than using the steam produced to operate a steam turbine, the steam or portion thereof can be used for process heating or in other cogeneration processes.




In addition, although the above description describes the present invention in terms of retrofit equipment, the present invention as disclosed in the above described embodiments can be used for producing power in new power plants as well.




While the above description uses the term retrofit, it should be understood that this term is used herein to include the addition of solar energy systems of the type disclosed above to existing systems. In addition, such term is used herein to include the actual improvement of power plant components such a boiler, a combustion chamber associated with a boiler, etc.




In situations where gas pipelines pass through a region where solar insolation is relatively high, the present invention can be used for solar reforming some or all of the gas to syngas. The thus produced syngas can be added to the gas flowing in the pipeline, and/or can be directed to a gas turbine unit, or a combined cycle power plant associated with the solar reformer for producing electricity.




Referring now to

FIG. 5

, reference numeral


110


designates one embodiment of a power plant according to the present invention for generating power using synthetic gas. Plant


110


includes gas turbine unit


120


, fuel producer apparatus


140


, reformer apparatus


160


, and bottoming turbine unit


180


. Reformer apparatus


160


has equipment constructed and arranged to reform a hydrocarbon gas or material from a source into synthetic gas. Reforming actually refers to the use of heat for driving an endothermic chemical reaction between a hydrocarbon feedstock and steam or CO


2


in the presence of a catalyst. The result or products of such reaction is a mixture of hydrogen and carbon monoxide, and often, residual amounts of the feedstock. Such mixture is commonly referred to as synthetic gas or syngas.




The feedstock to a reformer can be a gas such as natural gas, LNG, LPG, hydrocarbon gas or biogas. The biogas can be produced from anaerobic digestion, landfill gas, gas produced by a fermentation system using a fermentation process, gas produced from a pyrolysis system, gas produced from a gasification system, etc. as shown in FIG.


5


. Feed


141


for such a fuel producer apparatus, designated as numeral


140


, can also be a solid or liquid carbonaceous material such as coal, and/or municipal solid waste (e.g. industrial waste, sewage sludge, etc.), biomass, other low grade fuels e.g. oil shale, oil residue, petcoke, asphaltenes, etc. and mixtures thereof. The reformed hydrogen enriched syngas has about 25% higher heat energy than the feedstock.




In this embodiment of the present invention, feed


141


is supplied to one of several devices, designated


142


A-


142


E, for producing a product, a hydrocarbon gas or material or biogas, which-can be stored as feedstock in product storage, designated


146


A-


146


E, for later supply to the reformer. All of these devices use solar radiation as at least one of their heat inputs or sources. Thus, e. g. gasification system


142


B utilizes solar radiation as one of its heat sources. The gasified product or biogas, produced by the fuel producer apparatus by use of solar radiation can be stored as feedstock in product storage


146


B and supplied to solar reformer


164


. Similarly, the other systems, designated


142


A-


142


E, shown in the figure operate in a manner analogous to the gasification system described above. If insufficient solar radiation is available or one such system is not operable, valve


147


is closed and reformer


164


receives natural gas (NG) from NG storage


146


via valve


148


.




Gas turbine unit


120


includes compressor


124


for compressing air to produce compressed air and combustor


125


for heating the compressed air to produce heated compressed air. Turbine


126


, included in gas turbine unit


120


, is coupled preferably to generator


127


and to the compressor for expanding the heated compressed air and producing power and hot exhaust gases in line


181


. Combustor


125


is designed to burn natural gas (NG), biogas or syngas. Line


158


supplying syngas from storage tank


159


, and line


161


supplying NG from storage tank


146


or biogas from apparatus


140


constitute supply means for supplying syngas produced by apparatus


160


, biogas produced by apparatus


140


and NG from tank


146


to combustor


125


. Furthemore, preferably, solar radiation via a solar receiver can be used as shown e.g. to heat the compressed air from compressor


124


. In such a case, the fuel, e.g. the syngas, natural gas (NG) or hydrocarbon gas, material or biogas can be used as supplementary heating to bring the temperature of the heated air to the required level if necessary. Preferably, apparatus


160


utilizes solar radiation as a heat source in reforming NG or other gas supplied from fuel producer apparatus


140


into syngas. Reformer apparatus


160


includes boiler


162


for producing steam in line


163


, solar reformer


164


containing a catalyst and condenser


165


. Reformer


164


receives NG from storage tank


146


or other gas from product storage


146


A-


146


E, and is responsive to solar radiation and to steam from the boiler for reforming the NG or other gas into a precursor of syngas that exists the reformer in line


166


. Operation using NG will normally take place during start-up or during supplementary firing when, e.g. there is insufficient solar radiation such as during cloudy periods. Since solar radiation is used in the reformer, relatively high temperatures are achieved in the solar reformer. Thus, the amount of contaminants present in the syngas produced from the hydrocarbon material or from the natural gas, even if such contaminants were present in the hydrocarbon material or natural gas, will be minimal.




Heat exchanger


167


associated with boiler


162


adds heat to the boiler and permits the reduction, or termination of the heat supplied by the burner


170


. Water vapor in the syngas is extracted in condenser


165


and the dried syngas is supplied to pump


69


which delivers the syngas to storage tank


159


.




During periods of solar radiation, apparatus


160


converts NG or gas produced from source


141


to syngas which is stored in tank


159


. Depending upon the flow rate of NG into storage tank


146


, the sizes the storage


159


and


146


, the fuel consumption of turbine


126


, and the amount of solar radiation, operation of gas turbine unit


120


may be sustained by supplying only syngas to combustor


125


. However, for practical reasons, it is preferred to provide NG backup for operation of the power plant. Thus, NG is supplied to burner


170


that fires boiler


162


of apparatus


160


as well as to line


161


that supplied NG to combustor


125


.




As shown in

FIG. 5

, power plant


110


includes vaporizer


182


preferably containing water and responsive to hot exhaust gases in line


181


for producing steam, and steam turbine


183


coupled to generator


184


for expanding steam produced by the vaporizer and producing power and expanded steam. The expanded steam is condensed in condenser


185


to condensate which pump


186


returns to the vaporizer.




Vaporizer


182


in

FIG. 5

may take various forms and designator X—X in

FIG. 5

denotes a symbolic separator that indicates a connection to any one of several devices operating on exhaust gases from a turbine. For example, a waste heat boiler like that shown in

FIG. 5

below the designator X—X could be used, or a steam boiler could be used. Solid fuel or ash


144


can be used or combusted in such waste heat boiler systems. Alternatively, in a further embodiment of the present invention, rather than using the steam produced to operate a steam turbines the steam or portion thereof can be used for process heating or in other cogeneration processes. Furthermore, portion of the steam produced can be used as optional steam for reformer


164


.




Furthermore, as shown in

FIG. 5

rather than using water as the working fluid in the power bottoming cycle cycle


180


, an organic working fluid, such as pentane, iso-pentane, etc., can be used in this power, bottoming cycle for producing power by expanding organic vapor in the turbine.




In addition, rather than providing a bottoming power cycle, the hot exhaust gases can be used for recuperating heat or heating, in heat exchanger


129


, compressed air exiting compressor


124


of gas turbine unit


112


prior to supplying the compressed air to combustor


125


.




Additionally, the produced syngas (i.e. hydrogen enriched gas) can be used for other purposes as shown in

FIG. 5

such as for fueling fuel cells or as fuel for land, sea or air vehicles, etc.




In a further alternative, fuel producer apparatus


140


can operate or produce a product, a hydrocarbon gas, material or biogas, in accordance with the present invention, with heat sources other than solar radiation as one of its heat inputs or sources.




Moreover, it should be noted that supply means or lines mentioned in this specification refers to suitable conduits, etc. In situations where gas pipelines pass through a region where solar radiation is relatively high, the present invention can be used for solar reforming some or all of the gas to syngas. The thus produced syngas can be added to the gas flowing in the pipeline, and/or can be directed to a gas turbine unit, or a combined cycle power plant associated with the solar reformer for producing electricity.




While the use of landfill gas (LFG) or other hydrocarbon or biogas feedstock gas previously mentioned for producing reformer gas and operating the burner of the gas turbine has been mentioned above, in a further embodiment of the present invention, landfill gas or other hydrocarbon or biogas feedstock gas previously mentioned is supplied to the reformer while natural gas (as well as syngas) is supplied to the burner of the gas turbine (see FIG.


6


). While a dual burner is shown, separate burners can be provided if preferred.




Thus, in this embodiment, natural gas (NG) is used as the fuel for combustor


225


of the gas turbine unit. In addition, however, the natural gas can serve as a back up for the reformer as well, and in some cases, as the back up of burner


225


when, e.g., not enough product is available in product storage


246


A-


246


E of fuel producer apparatus


240


. Furthermore, if preferred, in specific sites, solar radiation, such as residual solar radiation, can be used in solar radiation heater


230


for heating or preheating compressed air from compressor


224


of gas turbine unit


220


. In addition, fuel producer apparatus


240


can operate or produce a product, a hydrogen gas, material or biogas, without solar radiation and using other heat sources if necessary or preferred.




Furthermore, while the burner or burners supplied with syngas and/or NG are shown as producing combustion gases for operating a gas turbine as previously described, in a further embodiment, the combustion gases merely provide heat to water for producing steam. Preferably, the steam is used for operating a steam turbine for producing power or electricity (see FIG.


7


).




If preferred, an organic working fluid, most preferably n-pentane or isopentane, can be used. Also here, if preferred, in specific sites, solar radiation, such as residual solar radiation, etc., can be used in solar radiation heater


326


for heating or preheating combustion air.




In a further alternative, coal can be supplied to the burner as well. If preferred, separate burners can be used. Similarly, if preferred, in specific sites, solar radiation, such as residual solar radiation, etc., can be used for heating or preheating combustion air supplied to coal burner


327


used in solar radiation heater


328


.




Furthermore, if preferred, portion or all of solid fuel and ash shown in

FIGS. 5-7

can be combusted in the combustor of the gas turbine unit or in the coal combustor.




In addition, if preferred, condenser


95


in

FIG. 4

, condenser


165


in

FIG. 5

, condenser


265


in FIG.


6


and condenser


365


in

FIG. 7

of the reformer apparatus can be cooled by water or organic fluid. The heated water or heated organic fluid produced thereby can be used in steam power cycle


83


in

FIG. 4

, bottoming power cycle


180


in

FIG. 5

, bottoming cycle


280


in FIG.


6


and bottoming cycle


380


in FIG.


7


. The preferred organic fluid is n-pentane or isopentane. In these power cycles, these condensers can be preheaters or vaporizers. Under certain situations, the heat extracted from these condensers may be the only heat source for these power cycles.




It is believed that the advantages and improved results furnished by the method and apparatus of the present in are apparent from the foregoing description of the invention. Various changes and modifications may be made without departing from the spirit and scope of the invention as described in the claims that follow.



Claims
  • 1. Apparatus for generating power comprising:a) equipment constructed and arranged to reform a hydrocarbon gas from a source into synthetic gas using solar energy; b) a feedstock from which said hydrocarbon gas is prepared; c) a gas turbine unit including a compressor for compressing air to produce compressed air, a heater for producing heated compressed air, and a turbine coupled to a generator and to said compressor for expanding said heated compressed air and producing power and from which hot expanded gases are extracted; d) means for supplying said synthetic gas to said heater for combustion therein; e) a heat exchanger system containing working fluid and responsive to heat extracted from said hot expanded gases for producing vaporized working fluid; f) a turbine for expanding said working fluid produced by said heat exchanger system and producing power and from which expanded working fluid is extracted; g) a working fluid condenser for condensing said expanded working fluid to condensate; and h) a pump for returning said condensate to said heat exchanger system.
  • 2. Apparatus according to claim 1 further including a solar heater for heating said compressed air prior to supplying said compressed air to said heater.
  • 3. Apparatus according to claim 1 wherein said working fluid is water.
  • 4. Apparatus according to claim 1 wherein said heat exchanger system includes a vaporizer containing water and responsive to said hot expanded gases for producing steam.
  • 5. Apparatus according to claim 4 wherein said turbine is a steam turbine for expanding said steam produced by said vaporizer and producing power and from which expanded steam is extracted, said apparatus further including:a) a condenser for condensing said expanded steam to steam condensate; and b) a pump for returning said steam condensate to said vaporizer.
  • 6. Apparatus according to claim 1 wherein said working fluid is an organic working fluid.
  • 7. Apparatus according to claim 6 wherein said organic working fluid is pentane.
  • 8. Apparatus according to claim 1 wherein said hydrocarbon gas is biogas.
  • 9. Apparatus according to claim 1 wherein said hydrocarbon gas is gas produced from a fermentation process.
  • 10. Apparatus according to claim 1 wherein said hydrocarbon gas is gas produced from a pyrolysis system.
  • 11. Apparatus according to claim 1 wherein said hydrocarbon gas is gas produced from a gasification system.
  • 12. Apparatus according to claim 1 wherein said feedstock of said hydrocarbon gas is coal.
  • 13. Apparatus according to claim 1 wherein said feedstock of said hydrocarbon gas is biomass.
  • 14. Apparatus according to claim 1 wherein said feedstock of said hydrocarbon gas is oil residue.
  • 15. Apparatus according to claim 1 wherein said feedstock of said hydrocarbon gas is petcoke.
  • 16. Apparatus according to claim 1 wherein said feedstock of said hydrocarbon gas is asphaltene.
  • 17. Apparatus according to claim 1 wherein said heater comprises two inlets, one for injecting said synthetic gas and another for injecting a further fuel.
  • 18. Apparatus according to claim 17 wherein said further fuel comprises natural gas.
  • 19. Apparatus according to claim 4 wherein a portion of said steam produced in said vaporizer is supplied to said reformer and a further portion of said steam is supplied to said turbine for expanding steam produced by said vaporizer and producing power and from which expanded steam is extracted and supplied to a condenser, whereby steam condensate produced by said condenser is supplied to said vaporizer using a pump.
Parent Case Info

This application is a divisional application of U.S. patent application Ser. No. 09/387,504, filed on Sep. 1, 1999, now U.S. Pat. No. 6,321,539, which is a continuation-in-part of patent application Ser. No. 09/150,665 filed Sep. 10, 1998, now U.S. Pat. No. 6,237,337 and Ser. No. 09/336,585 filed Jun. 21, 1999, the entire contents of which are hereby incorporated in their entirety.

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Entry
Doron, P. ed., “From Basic Research to Industry,” Sun Day Symposium, (title page, table of contents and forward) May 1996.
Sagie, D., “an Overview of Rotem's Activities in the Development of A Volumetric Solar Termal Receiver,” presented at Sun Day Symposium, (abstract and complete entry) May 1996.
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Continuation in Parts (2)
Number Date Country
Parent 09/336585 Jun 1999 US
Child 09/387504 US
Parent 09/150665 Sep 1998 US
Child 09/336585 US