The present invention is directed to a hot water recirculation system with a return tee and methods of recirculating water through a return tee for optimal water heating.
Water provided to a fixture is often desired to be heated to a temperature greater than that generally provided by a cold water line. Thus, a heating element, such as a water heater, is often utilized to increase the temperature of water from a cold water line before it is provided to the fixture. The heated water may be stored after heating by the heating element until it is needed, or water may be heated as needed without a heated water storage system.
In many cases, there exists an area of piping in which heated water is transported from a heated water source to the fixture. When the fixture is in use, water flows through this heated water line, and while the fixture is not in use, water may remain relatively confined within this heated water line. Often, the period of non-use of the fixture is such that heated water confined within the heated water line loses significant amount of heat through convection or other means. In these cases, re-initiation of fixture use may result in water that is initially provided at a temperature below the desired temperature.
The present invention provides a hot water recirculation means and method that allows not only the heating of cold water from a cold water source, but also the re-heating of previously heated water that had been left dormant in a heated water line during periods of fixture non-use. Using this system and method, the water temperature at a fixture is better aligned with the desired temperature.
The present invention is directed to a hot water recirculation system and methods of using a recirculation system, including a return tee, to provide hot water. In one aspect of the invention, there is provided a hot water recirculation system. The system includes a water heater configured to heat water to a desired temperature, a hot water supply line communicatively coupled to the water heater and at least one fixture and configured to provide heated water from the water heater to the at least one fixture, a cold water supply line configured to provide cold water from a cold water source to the water heater, a return line communicatively coupled to the hot water supply line and configured to deliver cooled water from the hot water supply line to the water heater, and a return tee communicatively coupled to the return line, the cold water supply line, and the water heater, and configured to provide cooled water from the return line and cold water from the cold water supply line to the water heater. Cooled water from the return line and cold water from the cold water supply line are delivered to the water heater and heated to the desired temperature, such that the heated water is provided at the desired temperature to at least one fixture instantaneously upon activating said fixture.
In some embodiments, the water heater further includes a recirculation pump configured to deliver heated water from the water heater, through the hot water supply line, to at least one fixture, and to deliver cooled water from the hot water supply line to the return line. The water heater further includes a heating provision configured to heat water and at least one sensor configured to detect the temperature of the water and provide water temperature data for controlling the heating provision in some instances. The water heater is powered by electricity or gas. In some embodiments, the water heater further includes an insulated tank configured to store heated water for future use. In these embodiments, the water heater further includes a dip tube and a heating provision, the dip tube configured to deliver cold water to be heated and the heating provision configured to heat the provided cold water. Also in these embodiments, the water heater may further include a thermostat configured to detect the temperature of heated water stored in the insulated tank.
According to another aspect of the present invention, there is provided a return tee system including a cold water supply line configured to supply cold water from a cold water source to a water heater and a cold line integrated check valve communicatively coupled to the cold water supply line such that cold water enters the cold water supply line from the cold water source and exits the cold water supply line through the cold line integrated check valve, the cold water integrated check valve configured to prevent reverse flow of water into the cold water supply line. Also included in the system are a return line configured to recirculate cooled, previously-heated water from a hot water supply line to the water heater and a return line integrated check valve communicatively coupled to the return line such that cooled water enters the return line from the hot water supply line and exits the return line through the return line integrated check valve, the return line integrated check valve configured to prevent reverse flow of water into the return line. Further included in the system are a cold water supply inlet communicatively coupled to the water heater and configured to deliver cold and cooled water to said water heater, and a return tee communicatively coupled to the cold line integrated check valve, the return line integrated check valve, and the cold water supply inlet, and configured to provide cold water from the cold water supply line and cooled water from the return line to the cold water supply inlet. Cold water enters the return tee from the cold water supply line through the cold line integrated check valve and cooled water enters the return tee from the return line and through the return line integrated check valve, and cold and cooled water enter the water heater from the return tee through the cold water supply inlet.
In some embodiments, the cold line integrated check valve and the return line integrated check valve are spring check valves with a spring, a stopper, and a valve seat. In some embodiments, the system further includes an integrated shut-off valve located between and communicatively coupled to the return line and the return line integrated check valve, the integrated shut-off valve configured to permit flow of cooled water from the return line to the return line integrated check valve when flow within the integrated shut-off valve is unobstructed and to at least partially prevent the flow of cooled water from the return line to the return line integrated check valve when flow within the integrated shut-off valve is at least partially obstructed. In these embodiments, the integrated shut-off valve further includes a handle configured to toggle said integrated shut-off valve through a fully open, fully closed, and intermediate position, such that the flow of cooled water is unobstructed in the fully open position, fully obstructed in the fully closed position, and at least partially obstructed in the intermediate position. The system may further include an integrated purge valve integrated proximate the integrated shut-off valve and configured to remove trapped air from the cooled water.
According to yet another aspect of the present invention, there is provided a method for supplying hot water. The method first includes the step of providing a hot water recirculation system including a water heater configured to heat water to a desired temperature, a hot water supply line communicatively coupled to the water heater and at least one fixture and configured to provide heated water from the water heater to the at least one fixture, a cold water supply line configured to provide cold water from a cold water source to the water heater, a return line communicatively coupled to the hot water supply line and configured to deliver cooled water from the hot water supply line to the water heater, and a return tee communicatively coupled to the return line, the cold water supply line, and the water heater, and configured to provide cooled water from the return line and cold water from the cold water supply line to the water heater. Next, at least one fixture is activated to produce water heated to a desired temperature. After activation of the at least one fixture, cooled water from the hot water supply line is recirculated through the return line and to the water heater when cooled water is at a temperature less than the desired temperature. Also upon activation of the at least one fixture, cold water is delivered from the cold water supply line to the water heater. Finally, the water heater heats water to the desired temperature and heated water is dispensed from the water heater, through the hot water supply line, and to the at least one fixture such that the heated water is provided at the desired temperature to the at least one fixture instantaneously upon activating said fixture. Deactivation of the at least one fixture ceases the delivery of heated water to the at least one fixture.
In some embodiments, the water heater further includes a recirculation pump configured to deliver heated water from the water heater, through the hot water supply line, to at least one fixture, and to deliver cooled water from the hot water supply line to the return line. In some embodiments, the water heater further includes a heating provision configured to heat water and at least one sensor configured to detect the temperature of the water and provide water temperature data for controlling the heating provision. Heating of water at the water heater is powered by electricity or gas. In some embodiments, the water heater further includes an insulated tank configured to store heated water. In these embodiments, the temperature of the stored water is detected within the insulated tank using a thermostat and the stored water is heated to maintain the stored water at the desired temperature.
The present disclosure can be better understood, by way of example only, with reference to the following drawings. The elements of the drawings are not necessarily to scale relative to each other, emphasis instead being placed upon clearly illustrating the principles of the disclosure. Furthermore, like reference numerals designate corresponding parts throughout the several views.
Hot water recirculation systems are configured to supply hot water instantaneously, to the fixtures (such as faucets) in a facility (such as homes, office buildings etc.). The present invention corresponds to a return tee system 101 for a hot water recirculation system 100. In a particular embodiment, return tee system 101 is configured to assist in the recirculation of water in these systems 100. Further, in the depicted embodiment, return tee system 101 may be integrated as a single unit. Furthermore, the depicted embodiment may occupy less space, help avoid the potential leaks in system 100 and save installation costs.
In an exemplary embodiment, when a fixture is not in use, the hot water staying in hot water supply line 112 often loses heat energy over time due to convective heat transfer, and has reduced temperature relative to the temperature that is desired to be delivered at the fixture. Further, in such an embodiment, to deliver hot water immediately when a fixture is operated again, the relatively cold water now (cold relative to the temperature of water that is desirable at the fixtures) available in hot water supply line 112 is driven back to heater 110 to heat the water to the desired temperature. Return line 114 is communicatively coupled to hot water supply line 112 and is configured to deliver relatively cold water available in hot water supply line 112 back to heater 110 through return tee system 101.
Water heater 110, along with built-in recirculation pump 111, is configured to heat the water and deliver hot water to the fixture. Heater 110 is communicatively coupled to hot water supply line 112 and a cold water supply inlet 113a, wherein heater 110 is in fluid communication with hot water supply line 112 and cold water supply inlet 113a. Heater 110 is configured to receive cold water through cold water supply inlet 113a. Further, heater 110 is configured to heat the received cold water to a desired temperature, such that heated water is supplied through to the fixtures using hot water supply line 112.
In an exemplary embodiment, as depicted by
In some embodiments, water heater 110 is a tank-type water heater. The tank type water heater 110 includes an insulated tank (not shown in
Recirculation pump 111 is configured to pump the water in system 100, wherein pump 111 drives the relatively cold water available at hot water supply line 112 to heater 110 through return line 114 (and further to cold water supply inlet 113a), as is depicted by
Return tee system 101 is coupled to return line 114 and cold water supply lines 113, inlet 113a, such that return tee system 101 is in fluid communication with return line 114 and cold water supply lines 113, inlet 113a. Return tee system 101 is configured to assist in the delivery of relatively cold water from return line 114 and cold water from line 113, to cold water supply inlet 113a. Return tee system 101 includes a plurality of integrated check valves, including at least a return line integrated check valve 130 for return line 114 and at least a cold line integrated check valve 140 for cold water supply line 113. System 101 further includes an integrated purge valve 150, an integrated shut-off valve 160 and a tee 170. In return tee system 101, integrated shut-off valve 160 is configured to be coupled with return line 114. Return line integrated check valve 130 is integrated to integrated shut-off valve 160. Furthermore, integrated purge valve 150 is integrated proximate integrated shut-off 160. Cold line integrated check valve 140 is configured to be coupled with cold water supply line 113 and tee 170 is integrated with the integrated check valves 130, 140 and further configured to be coupled with cold water supply inlet 113a. In the depicted embodiment, return tee system 101 is integrated together as a single unit. However, in other embodiments, other arrangements of return tee system 101 are possible.
In system 100, water from cold water supply line 113 flows through cold line integrated check valve 140 of return tee system 101. Further, re-circulation pump 111, on activation, pumps the relatively cold water from return line 114 through integrated shut-off 160 and return line integrated check valve 130 of return tee system 101. Return tee system 101 further couples the flow of water from return line 114 and cold water supply line 113 at tee 170 and delivers the water to cold water supply inlet 113a. Further, in some embodiments, when the water in return line 114 reaches the desired temperature, the flow from return line 114 is shut-off until the temperature of water in hot water supply line 112 or return line 114 drops below the desired temperature of water required at the fixture. In some embodiments, the water from return line 114 is shut-off periodically (after a set period of time). However, in other embodiments, other configurations are possible.
Trapped air molecules in the system 100 potentially cause disturbances and obstruct the flow in system 100. Further, in some embodiments, trapped air molecules in system 100 create issues with recirculation pump 111 and potentially prevent recirculation pump 111 from properly functioning. In the depicted embodiment, purge valve 150 is configured to remove trapped air molecules from system 100. Purge valve 150 is comprises a purge inlet 151, a purge outlet 152, a purge body 153 and a purge handle 154. Purge inlet 151 of purge valve 150 is integrated proximate integrated shut-off valve 160. Purge valve 150 includes standard ¾″ female iron pipe threading to the interior of purge outlet 152 of purge valve 150, to enable coupling with other components of system 100. In an exemplary embodiment, purge outlet 152 of purge valve 150 is configured to be coupled with a hose bib. However, in other embodiments, other kinds of arrangements of purge valve 150 and other coupling mechanisms are possible.
Return line integrated check valve 130 on return line 114 comprises a return check inlet 131, a return check outlet 132 and a return check body 133. Return check inlet 131 is integrated to shut-off outlet 162 of integrated shut-off valve 160. Return line integrated check valve 130 is in fluid communication with integrated shut-off valve 160, such that the water from shut-off outlet 162 of integrated shut-off valve 160 enters the return line integrated check valve 130 through return check inlet 131, runs through return check body 133, and leaves through return check outlet 132 of return line integrated check valve 130, as depicted by directional arrow mark in
Cold line integrated check valve 140 on cold water supply line 113 comprises a cold check inlet 141, a cold check body 142 and a cold check outlet 143. Cold check inlet of cold line integrated check valve 140 is configured to be communicatively coupled to cold water supply line 113, such that cold line integrated check valve 140 is in fluid communication with cold water supply line 113. Further, the water from cold water supply line 113 enters cold line integrated check valve 140 through cold check inlet 141, runs through cold check body 142, and leaves through cold check outlet 143 of cold line integrated check valve 140, as depicted by the directional arrow mark in
Tee 170 is configured to couple the flow of water from cold water supply line 113 and return line 114 and discharge the flow into cold water supply inlet 113a. Tee 170 includes one or more inlets (e.g., first tee inlet 171 and second tee inlet 172), a tee outlet 173 and a tee body 174. Tee 170 is in fluid communication with the return line integrated check valve 130 on return line 114, cold line integrated check valve 140 on cold water supply line 113 and cold water supply inlet 113a. Further, in the depicted embodiment, return check outlet 132 of return line integrated check valve 130 is integrated to first tee inlet 171 of tee 170, and cold check outlet 143 of cold line integrated check valve 140 is integrated with second tee inlet 172 of tee 170. Tee outlet 173 of tee 170 is configured to be communicatively coupled with cold water supply inlet 113a.
In the depicted embodiment, as represented by the directional arrow marks, cold water from cold water supply line 113 runs from cold line integrated check valve 140 through second tee inlet 172 of tee 170 and water from return line 114 flows from return line integrated check valve 130 through first tee inlet 171 of tee 170. The flows from return line 114 and cold water supply line 113 entering through tee inlets 171, 172 are joined at and run through tee body 174 of tee 170. Further, the aforementioned flow of water is delivered to cold water supply inlet 113a through tee outlet 173 of tee 170. Furthermore, in the depicted embodiment, to enable coupling of tee 170 with cold water supply inlet 113a, standard ¾″ male iron pipe threading is available on the outer side of tee outlet 173. In other embodiments, other configurations of tee 170 and other coupling mechanisms are possible.
As will be apparent to one skilled in the art, various modifications can be made within the scope of the aforesaid description. Such modifications being within the ability of one skilled in the art form a part of the present invention and are embraced by the claims below. For example, the present invention may be used with tanks or tank-less with external recirculation systems.
This application claims priority to U.S. Provisional Patent Application No. 62/801,303 filed on Feb. 5, 2019, titled “Return Tee for Hot Water Recirculation System”, the entire contents of which are incorporated herein. This application claims priority to U.S. Provisional Patent Application No. 62/793,865 filed on Jan. 17, 2019, titled “Return Tee for Hot Water Circulation”, the entire contents of which are incorporated herein.
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