Reverse-cementing method and apparatus

Information

  • Patent Grant
  • 6244342
  • Patent Number
    6,244,342
  • Date Filed
    Wednesday, September 1, 1999
    25 years ago
  • Date Issued
    Tuesday, June 12, 2001
    23 years ago
Abstract
The present invention relates to reverse-cementing apparatus. The reverse-cementing apparatus is a float apparatus connected in a pipe string to be cemented into a wellbore. The float apparatus includes an outer housing connected to the casing string. A check valve for preventing flow from the wellbore into the pipe string is disposed in the housing. The check valve is releasably disposed in the housing so that it can be removed from the housing once the pipe string is in place. A flow path for fluid from the wellbore into the pipe string is therefore provided. Cement displaced into the annulus will cause fluid in the wellbore to enter the pipe string through the housing so that the pipe string can be cemented in place utilizing a reverse-cementing method.
Description




BACKGROUND OF THE INVENTION




This invention relates to apparatus and methods for performing reverse-cementing operations. More particularly, this invention relates to apparatus for use in performing reverse-cementing operations.




Typically, after a well for the production of oil and/or gas has been drilled, casing is lowered into and cemented in the well. Normal primary cementing of the casing string in the wellbore includes lowering the casing to a desired depth and displacing a desired volume of cement down the inner diameter of the casing. Cement is displaced downward into the casing until it exits the bottom of the casing into the annular space between the outer diameter of the casing and the wellbore apparatus.




The casing may also be cemented into a wellbore by utilizing what is known as a reverse-cementing method. The reverse-cementing method comprises displacing conventionally mixed cement into the annulus between the casing string and the annulus between an existing string, or an open hole section of the wellbore. As the cement is pumped down the annular space, drilling fluids ahead of the cement are displaced around the lower ends of the casing string and up the inner diameter of the casing string and out at the surface. The fluids ahead of the cement may also be displaced upwardly through a work string that has been run into the inner diameter of the casing string and sealed off at its lower end. Because the work string has a smaller inner diameter, fluid velocities in the work string will be higher and will more efficiently transfer the cuttings washed out of the annulus during cementing operations. To insure that a good quality cement job has been performed, a small amount of cement will be pumped into the casing and the work string. As soon as a desired amount of cement has been pumped into the annulus, the work string may be pulled out of its seal receptacle and excess cement that has entered the work string can be reverse-circulated out the lower end of the work string to the surface.




Reverse-cementing, as opposed to utilizing the conventional method, provides a number of advantages. For example, cement may be pumped until a good quality of cement is obtained at the casing shoe. Furthermore, cementing pressures are much lower than those experienced with conventional methods and cement introduced in the annulus free-falls down the annulus, producing little or no pressure on the formation. Oil and/or gas in the wellbore ahead of the cement may be bled off through the casing at the surface. Finally, when the reverse-cementing method is used, less fluid is required to be handled at the surface and cement retarders may be utilized more efficiently.




Although it is often desirable to utilize the reverse-cementing method, one disadvantage is that float shoes and float collars cannot be used since such float apparatus contains a back pressure check valve to prevent the flow of cement into the bottom of the casing string once the casing has reached its desired location. It is desirable, however, to use float apparatus for a number of reasons. Float apparatus prevents back flow of cement into the casing inner diameter after the cementing operations have been completed. Float apparatus also prevents oil and/or gas under high pressure from entering the inner diameter of the casing as the casing string is being run into the wellbore. If gas or oil under high pressure does enter the wellbore, it can often result in a well blowout. Additionally, the weight of the casing, particularly with deep wells often creates a tremendous amount of stress and strain on the equipment and on the casing. Float apparatus minimizes that stress as the casing is lowered into the wellbore. Thus, it is desirable to float apparatus when lowering a casing string into a wellbore, and it is also desirable to use reverse-cementing methods to cement the casing in place. The need therefore exists for float apparatus which will allow casing to be cemented utilizing a reverse-cementing method.




SUMMARY OF THE INVENTION




The present invention is directed to reverse-cementing methods and apparatus and more specifically is directed to a float apparatus for use in reverse-cementing. The reverse-cementing apparatus of the present invention includes a valve housing which is adapted to be connected in a casing or other pipe string that is to be cemented in a wellbore. A check valve is disposed in the valve housing for preventing the communication of fluid into the pipe string from the wellbore. The invention also includes a means for communicating fluid from the wellbore into the casing after the casing has been lowered to its desired location so that fluid from the wellbore will pass into the casing as cement is displaced into the annulus between the casing and the wellbore to cement the casing in place. The valve housing is comprised of an outer housing and an inner housing, wherein the inner housing is fixedly attached to the outer housing. The check valve may be releasably disposed in the housing and comprises the means for communicating. The check valve may be disconnected and released from the housing, and may be removed from the housing by allowing the check valve to drop to the bottom of the wellbore. Once the check valve is removed from the housing, fluid from the annulus is communicated into the casing through the housing as cement is displaced downwardly into the annulus.




The check valve includes a valve sleeve having a valve element disposed therein. The valve sleeve is releasably connected to the housing such that when the sleeve is disconnected, the sleeve and the element are removed from the housing thus providing a flow path for fluid from the wellbore into the casing string. The sleeve may have a seat defined at the upper end thereof for engaging a releasing ball that is displaced downwardly through the casing string. After the ball engages the valve sleeve, pressure above the releasing ball is increased to a preselected amount sufficient to cause the sleeve to disconnect from the housing and to be displaced out of the housing to provide the flow path such that fluid from the wellbore can enter the casing string. Other objects and advantages will be apparent from the description and the drawings set forth herein.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a cross-sectional view of an embodiment of the reverse-cementing apparatus of the present invention.





FIG. 2

is a cross-sectional view of the embodiment of

FIG. 1

connected in a casing string and disposed in a wellbore.





FIG. 3

shows the embodiment of

FIG. 2

immediately prior to release of the check valve in the float apparatus.





FIG. 4

shows the embodiment of

FIG. 2

with the check valve released and dropped into the wellbore.





FIG. 5

shows the embodiment of

FIG. 2

after reverse-cementing operations have occurred.





FIG. 6

shows a cross section of an additional embodiment of a reverse-cementing apparatus of the present invention lowered into a wellbore.





FIG. 7

is a cross section of the embodiment of

FIG. 6

after reverse-cementing operations have begun.





FIG. 8

shows the embodiment of

FIG. 6

after a sufficient amount of cement has been displaced into the well and communication between the annulus and the casing string is prevented.





FIG. 9

shows an additional embodiment of a reverse-cementing apparatus of the present invention disposed in a wellbore.





FIG. 10

shows the embodiment of

FIG. 9

with a work string lowered into the casing string.





FIG. 11

shows the embodiment of

FIG. 9

after the check valve in the reverse-cementing apparatus has been disconnected and the work string has been partially retracted.











DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT




Referring now to the figures and more particularly to

FIG. 1

, a reverse-cementing apparatus for cementing a pipe string in a wellbore is shown and is designated by the numeral


10


. Apparatus


10


is schematically shown connected in a pipe string


15


which may be a casing string, in

FIGS. 2-5

. Casing string


15


has an interior, or flow passage


17


which provides for the communication of fluids therethrough. Casing


15


has a lower end


20


which may have a guide shoe


25


attached thereto. Apparatus


10


may be threadedly connected to a shoe joint


30


, which is in turn threadedly connected to guide shoe


25


. Casing string


15


is lowered into a wellbore


32


having a bottom


34


and side


36


. Casing string


15


and wellbore


32


define an annulus


38


therebetween. As depicted in

FIG. 2

, wellbore


32


and casing string


15


may be filled, or partially filled with a fluid, which may comprise a drilling fluid. As is apparent from the drawings, reverse-cementing apparatus


10


shown in

FIGS. 1-5

is a float collar. However, the apparatus may be designed as a float shoe or other float apparatus as well.




Referring now back to

FIG. 1

, reverse-cementing apparatus


10


has an upper end


40


, a lower end


42


and defines a longitudinal opening


44


therethrough. As depicted in

FIG. 2

, reverse-cementing apparatus


10


, which may also be referred to as float collar


10


, is threadedly connected at its upper and lower ends


40


and


42


, respectively in casing string


15


.




Apparatus


10


includes a valve housing or valve case


46


having a check valve


48


releasably connected therein. Valve housing


46


has upper and lower ends


50


and


52


, an outer surface


54


and an inner surface


56


. Valve housing


46


defines opening


58


, which is communicated with an interior


17


of casing string


15


above apparatus


10


.




Valve housing


46


includes an outer case or outer housing


60


and an inner case or inner housing


62


. Outer case


60


is fixedly attached to inner case


62


with a body portion


64


which is typically comprised of a high compressive strength cement. Upper and lower ends


40


and


42


and outer surface


54


are defined by outer case


60


. Inner surface


56


is defined by outer case


60


, inner case


62


and body portion


64


.




Check valve


48


which is preferably a poppet valve, may comprise a valve sleeve


66


releasably connected to valve housing


46


. Valve sleeve


66


has an upper end


68


, a lower end


70


, an outer surface


72


and an inner surface


74


. Valve sleeve


66


is sealingly received in inner case


62


and has a plurality of seals


67


disposed in the outer surface


72


thereof to sealingly engage inner surface


56


of housing


46


. Inner surface


74


defines a valve seat


76


near the lower end


70


thereof.




Check valve


48


further comprises a valve element


78


adapted to be disposed in valve sleeve


66


. Valve element


78


defines a sealing surface


80


, which engages valve seat


76


to prevent flow into casing string


15


from wellbore


32


. Valve element


78


includes a valve stem


82


extending upwardly from sealing surface


80


. A valve cap


84


is attached to an upper end


86


of valve stem


82


. A valve guide


88


is disposed in valve sleeve


66


and slidingly receives valve stem


82


. A biasing spring


90


is disposed between valve guide


88


and cap


84


and urges valve element


78


upwardly so that sealing surface


80


engages valve seat


76


to prevent flow from passing through lower end


42


of apparatus


10


into casing string


15


thereabove. Valve sleeve


66


is releasably connected to valve housing


46


, and preferably to inner housing


62


, with a shear pin


94


, which extends from valve sleeve


66


into inner case


62


. The upper end


68


of valve sleeve


66


defines a seat


96


for receiving a releasing ball.




Reverse-cementing operations utilizing the apparatus


10


of the present invention may be described with reference to

FIGS. 2-5

.

FIG. 2

depicts a casing string


15


, including the apparatus


10


of the present invention, lowered into wellbore


32


. If desired, auto fill straps


98


may be utilized to allow the casing to fill slowly as it is lowered into the wellbore. Usage of the auto fill strap is well known in the art and simply requires placing beads


100


defined on auto fill strap


98


between valve seat


76


and sealing surface


80


thereby allowing fluid to flow into casing string


15


through the apparatus


10


as it is lowered into the wellbore


32


. Once casing


15


, or other pipe string, has been lowered into the wellbore to a desired location, fluid may be circulated down the interior casing string and out the lower end


25


thereof to circulate and prepare the wellbore for cementing operations. Once the wellbore has been prepared, biasing spring


90


will urge valve element


78


upwardly so that it sealingly engages valve seat


76


and prevents flow into casing string


15


through apparatus


10


. In order to cement the casing string


15


in place utilizing a reverse-cementing method, a flow path for the fluid in the wellbore must be provided. The flow path is provided by releasing valve


48


from valve housing


46


and removing valve


48


therefrom by allowing it to fall to the bottom of wellbore


32


.




To disconnect, or release valve


48


, a releasing ball


102


is displaced downward through casing string


15


until it engages seat


96


. Pressure in the casing string above apparatus


10


is increased until shear pin


94


shears thus disconnecting and releasing valve


48


, including sleeve


66


and element


78


, from housing


46


. Valve


48


is removed from housing


46


simply by allowing valve


48


to fall to bottom


34


of wellbore


32


. Valve


48


is shown disconnected and removed from the casing string in

FIGS. 4 and 5

. Once valve


48


is removed, cement may be displaced downwardly in annulus


38


. Fluid ahead of the cement displaced into annulus


38


will be forced downwardly around lower end


20


of casing string


15


and will flow upwardly through housing


46


into the portion of casing string


15


thereabove and to the surface. Cement is continually displaced into annulus


38


until a desired amount of cement has been displaced into the wellbore as schematically depicted in FIG.


5


.




An additional embodiment of reverse-cementing apparatus, generally designated by the numeral


110


is shown in

FIGS. 6-8

. Reverse-cementing apparatus


110


is a float apparatus and in the embodiment shown is a float shoe


110


. Reverse-cementing apparatus


110


defines a longitudinal opening


112


and has an upper end


114


and a lower end


116


. Apparatus


110


comprises a valve housing or valve case


120


which includes an outer housing, or outer case


122


, and an inner housing or inner case


124


. Inner housing


124


is fixedly attached to outer housing


124


with body


123


, which is preferably comprised of high compressive strength cement. A slidable sleeve


126


is disposed in valve housing


120


, preferably in inner housing


124


, and is movable between a closed position


128


as depicted in FIG.


6


and an open position


130


as depicted in FIG.


7


.




Outer housing


122


has an upper end


134


and a lower end


136


. Outer housing


122


is threadedly connected at its upper end


134


to a pipe string


140


, which may be a casing string


140


. Casing string


140


defines an interior, or a flow passage


141


, to provide for fluid flow therethrough. Upper and lower ends


134


and


136


comprise upper and lower ends


114


and


116


of reverse-cementing apparatus


110


. Housing


122


has an outer surface


142


and an inner surface


144


, and has a plurality of flow ports


146


extending therethrough.




Inner housing


124


has an outer surface


148


and an inner surface


149


. Outer surface


148


defines a first outer diameter


150


and a second outer diameter


152


. Seals


153


are disposed in outer surface


148


at first outer diameter


150


. First outer diameter


150


thus sealingly engages the inner surface


144


of outer housing


122


above and below flow ports


146


. Second outer diameter


152


is recessed inwardly from first outer diameter


150


so that first outer diameter


150


defines upper and lower shoulders


154


and


156


which sealingly engage housing


122


.




A plurality of flow ports


158


are defined by inner housing


124


and are communicated with flow ports


146


and with an annular space


160


which is defined by and between the inner surface


144


of outer housing


122


and outer surface


148


of inner housing


124


between shoulders


154


and


156


respectively. A check valve


161


is disposed in valve housing


120


, and is preferably attached to a lower end


162


of inner housing


124


.




Valve


161


, which is preferably a poppet valve, includes a valve sleeve


163


which defines a valve seat


164


. Valve sleeve


163


also defines a valve guide


166


, which extends inwardly into longitudinal opening


112


. A valve element


168


is disposed in valve sleeve


163


. Valve element


168


has a lower portion


170


defining a sealing surface


172


. Sealing surface


172


is adapted to engage valve seat


164


to prevent flow through float apparatus


110


into interior


141


of casing string


140


. A valve stem


176


extends upwardly from lower portion


170


to an upper end


178


of valve element


168


. Valve stem


176


is received in valve guide


166


. A valve cap


180


is connected to the upper end


178


of valve stem


176


. A biasing spring


182


is disposed between valve cap


180


and valve guide


166


and urges valve element


168


upwardly so that sealing surface


172


will sealingly engage valve seat


164


. Valve element


168


may also include an auto-fill strap


184


having beads


186


at the ends thereof.




Sliding sleeve


126


which is slidably disposed in inner housing


124


has an upper end


192


, a lower end


194


, an inner surface


196


and an outer surface


198


. Sliding sleeve


190


is shown in closed position


128


in FIG.


6


. Upper and lower seals


200


are disposed in outer surface


198


of sleeve


126


and sealingly engage inner surface


149


of inner housing


124


above and below flow ports


158


when sleeve


126


is in closed position


128


. Inner surface


196


defines a seat


202


for engaging a lower end of a work string. A plurality of collet fingers


204


defined by sleeve


190


extends upwardly from seat


202


. A plurality of collet heads


206


are defined at the upper end of collet fingers


204


and when sliding sleeve


126


is in closed position


128


, collet heads


206


are received in a groove


208


defined by inner surface


149


of inner housing


124


. A plurality of flow ports


210


extend through sleeve


194


and intersect longitudinal opening


112


.




The operation of reverse-cementing apparatus


110


can be explained with reference to

FIGS. 6-8

.

FIG. 6

shows the apparatus


110


being lowered into a wellbore


220


. Auto-fill strap


184


may be utilized to allow circulation into the casing string as it is lowered into the wellbore. Once the casing string


140


has been lowered to its desired location, the well may be circulated and conditioned in a normal manner in preparation for cementing operations. Once bore


220


has been conditioned for cementing, a work string


214


having a lower end


216


may be lowered into casing string


140


. Lower end


216


has an upward facing shoulder


218


defined thereon. Work string


214


is lowered until the lower end


216


thereof engages seat


202


. Continued downward movement of work string


214


will cause collet fingers


204


to be urged radially inwardly so that collet heads


206


are removed from groove


208


and sliding sleeve


190


will move downwardly. Sliding sleeve


126


will move downwardly until flow ports


210


are communicated with flow ports


158


in inner housing


124


, which are in communication with flow ports


146


in outer housing


122


. Cement can then be displaced into an annulus


222


defined between casing string


140


and wellbore


220


. Fluid in the annulus


222


will pass through ports


146


,


158


and


210


into central opening


112


and upwardly into opening


141


as cement is displaced downwardly into annulus


222


. Once a desired amount of cement has been displaced into annulus


222


, work string


214


can be retracted. Upward-facing shoulder


218


defined by lower end


216


of work string


214


will engage a downward-facing shoulder


219


defined by collet heads


206


. Thus, upward pull on work string


214


will cause sliding sleeve


126


to move upwardly into its closed position


128


from the open position


130


shown in FIG.


7


. Sleeve


126


thus has an engagement means for engaging a lower end of a work string such that the work string can move the sleeve between its open and closed positions. Any cement in work string


214


can be reverse-circulated to the surface if desired. Back flow into the casing string is prevented by valve


161


in float apparatus


110


.




A final embodiment of the reverse-cementing apparatus of the present invention is shown in

FIGS. 9-11

. Shown therein is a reverse-cementing apparatus


230


connected in a casing string


232


lowered into a wellbore


234


. An annulus


236


is defined by and between casing string


232


and the side of wellbore


234


. Casing string


232


has an interior, or longitudinal flow pressure


233


to provide for the flow of fluid therethrough. Reverse-cementing apparatus


230


comprises a float apparatus and, as shown in

FIG. 9

, preferably comprises a float collar


230


.




Reverse-cementing apparatus


230


has an upper end


238


and a lower end


240


. Upper and lower ends


238


and


240


threadedly connect apparatus


230


in casing string


232


.




Reverse-cementing apparatus


230


comprises a valve housing or valve case


242


having an outer surface


244


, an inner surface


246


and upper and lower ends


248


and


250


. Housing


242


defines a longitudinal opening


252


communicated with longitudinal flow passage


233


of pipe string


232


. Housing


242


comprises an outer case or outer housing


256


and an inner case or inner housing


258


. Inner case


258


is connected to outer case


256


with a body portion


261


which is preferably comprised of a high compressive strength cement which fixedly connects inner and outer cases


256


and


258


. A check valve


260


is disposed in housing


242


, and is preferably releasably connected to inner case


258


. Check valve


260


which may be referred to as a first check valve


260


and which is preferably a poppet valve, comprises a valve sleeve


262


having a valve element


264


disposed therein. Valve sleeve


262


includes a valve guide


266


threadedly connected therein. Valve element


264


has a lower portion


267


defining a sealing surface


268


. Sealing surface


268


sealingly engages a valve seat


270


defined by valve sleeve


262


. A valve stem


272


extends upwardly from lower portion


266


of valve element


264


and is received in valve guide


266


. A valve cap


274


is connected to an upper end


276


of valve stem


272


. A biasing spring


278


is disposed about valve stem


272


between cap


274


and valve guide


266


and urges sealing element


274


upwardly into sealing engagement with lower end


270


of valve sleeve


262


. An auto-fill strap


279


having beads


283


at the ends thereof may be connected to lower portion


266


of sealing element


264


.




A second check valve


280


is disposed in housing


242


and is preferably connected to inner case


258


. Check valve


280


is preferably a flapper valve


280


. Reverse-cementing apparatus


230


is shown in

FIG. 9

in a closed position


282


after it has been lowered into wellbore


236


. In closed position


282


, apparatus


230


prevents communication of fluid from wellbore


234


into casing string


232


. Auto-fill strap


278


can be utilized to allow flow into casing string


232


as it is lowered to the desired location in the wellbore. The wellbore can then be circulated through casing string


232


and prepared for cementing in the normal manner. Apparatus


230


, when in closed position


282


prevents the flow of fluid through apparatus


230


into casing string


232


thereabove.




When float apparatus


230


is in closed position


282


, an upper end


284


of valve sleeve


262


holds flapper valve


280


in its open position


281


. Referring now to

FIG. 10

, a work string


288


may be lowered through casing string


232


so that it is sealingly received in inner case


258


. Work string


288


has a lower end


290


adapted to engage upper end


284


of sleeve


262


and defines a flow passage, or interior


289


. As work string


288


is urged downwardly, a shear pin


290


, which releasably connects valve


260


to inner housing


258


, will shear thus releasing valve


260


and removing it from the reverse-cementing apparatus


230


by allowing it to drop to the bottom of wellbore


234


.

FIG. 10

shows the apparatus after valve


260


has been engaged by work string


288


and is falling to the bottom of wellbore


234


. Work string


288


will hold check valve


280


in its open position


281


so that apparatus


230


is in an open position


291


and reverse-cementing can begin. Cement may be displaced into annulus


236


between casing


232


and wellbore


234


and fluid in annulus


236


ahead of the cement will be communicated through the lower end of the casing string into flow passage, or interior


289


of work string


288


. When the desired amount of cement has been displaced into wellbore


234


, work string


288


may be retracted from inner case


258


which will allow flapper valve


280


to move to a closed position


292


to prevent back fill through reverse-cementing apparatus


230


which places apparatus


230


in a second closed position


293


to prevent backflow into casing string


232


.




The embodiment of

FIGS. 9-11

therefore has a first check valve


260


, which comprises a poppet valve and a second check valve


280


which comprises a flapper valve disposed thereabove, and provides a float apparatus that can be utilized with reverse-cementing operations and can at the same time prevent back fill once reverse-cementing operations have been completed. After reverse-cementing operations have been completed, work string


288


may be withdrawn and any cement therein can be reverse-circulated to the surface. When a work string is utilized to communicate fluid ahead of the cement as described with reference to the embodiments shown in

FIGS. 6-8

and


9


-


11


, the velocity of the fluid is higher than the velocity of the fluid carried by the casing string, because of the smaller inner diameter. The high fluid velocity operates to effectively transfer cuttings washed out of the annulus during cementing operations.




It will be seen, therefore, that the reverse-cementing apparatus of the present invention and methods therefor are well adapted to carry out the ends and advantages mentioned as well as those inherent therein. While the presently preferred embodiments of the invention have been shown for purposes of this disclosure, numerous changes in the arrangement and construction of parts may be made by those skilled in the art. All such changes are encompassed within the scope and spirit of the dependent claims.



Claims
  • 1. A reverse-cementing apparatus for cementing a pipe string in a wellbore, said pipe string and said wellbore defining an annulus therebetween, the reverse-cementing apparatus comprising:a housing adapted to be connected to said pipe string; and a check valve disposed in said housing for preventing communication of fluid from said wellbore into said housing wherein said check valve is releasably disposed in said housing, so that said check valve may be removed from said housing and fluid from said annulus can be communicated into said pipe string through said housing as cement is displaced downwardly into said annulus to cement said pipe string in place.
  • 2. A float apparatus for use in performing reverse-cementing operations to cement a pipe string in a wellbore, the float apparatus comprising:an outer housing connected to said pipe string, said outer housing defining a flow port therethrough; an inner housing sealingly disposed in said outer housing, said inner housing having a flow port defined therethrough communicated with said flow port in said outer housing; a check valve disposed in said inner housing to prevent communication from said wellbore into said pipe string through said float apparatus; and a sleeve disposed in said inner housing, said sleeve being movable between an open position and a closed position, wherein in said open position said wellbore is communicated with said pipe string through said flow ports in said inner and outer housings, so that fluid in said wellbore can pass through said ports and into said pipe string as cement is displaced into an annulus defined by said wellbore and said pipe string to reverse cement said pipe string in said wellbore, and wherein in said closed position flow through said ports is blocked by said sleeve.
  • 3. The apparatus of claim 2 wherein said sleeve defines a flow port therethrough, wherein in said open position said flow port in said sleeve is communicated with said flow ports in said inner and outer housings, and wherein in said closed position said flow ports in said sleeve are sealingly disposed in said inner housing.
  • 4. The apparatus of claim 2, said sleeve defining an engagement means for engaging a lower end of a work string lowered through said pipe string into said float apparatus so that said work string may engage said sleeve and move said sleeve between its open and closed positions.
  • 5. The apparatus of claim 4 said engagement means comprising spaced apart upward facing and downward facing shoulders defined by said sleeve, wherein said work string is selectively engagable with said shoulders so that said work string can move said sleeve vertically between its open and closed positions.
  • 6. The apparatus of claim 5 wherein said lower end of said work string sealingly engages said sleeve when said work string moves said sleeve to said open position so that fluid in said wellbore will be communicated into said work string through said flow ports in said outer and inner housings and said sleeve as cement is displaced down said annulus.
  • 7. The apparatus of claim 2, said float apparatus comprising a float shoe connected to a lower end of said pipe string.
  • 8. A float apparatus for use in reverse-cementing a pipe string in a wellbore, the pipe string and the wellbore defining an annulus therebetween, said float apparatus comprising:a valve housing adapted to be connected to said pipe string, said valve housing defining a longitudinal opening communicated with a flow passage defined by said pipe string thereabove; and a check valve releasably disposed in said valve housing, said check valve being adapted to prevent flow from said wellbore into said pipe string, wherein said check valve may be released from said valve housing and removed therefrom so that fluid may be communicated from said wellbore into said pipe string as cement is displaced into said annulus to cement said pipe string in said wellbore.
  • 9. The apparatus of claim 8, said valve comprising a valve sleeve releasably connected to said valve housing and a valve element disposed in said valve sleeve.
  • 10. The apparatus of claim 9, said sleeve defining a seat for receiving a releasing ball, wherein said check valve may be released and removed from said housing into said wellbore by displacing said releasing ball down said pipe string until it engages said seat and increasing pressure in said pipe string above said releasing ball to disconnect said sleeve from said valve housing.
  • 11. The apparatus of claim 8, wherein said check valve comprises a poppet valve.
  • 12. The apparatus of claim 8, said check valve of claim 8 comprising a first check valve, the apparatus further comprising a second check valve disposed in said housing, said second check valve having an open position wherein fluid may be communicated from said wellbore to said pipe string through said float apparatus, and a closed position wherein said second check valve prevents communication from said wellbore to said pipe string through said float apparatus after reverse-cementing operations are complete.
  • 13. The apparatus of claim 12 wherein said first check valve is a poppet valve and wherein said second check valve is a flapper valve.
  • 14. The float apparatus of claim 13 wherein said flapper valve is in said open position as said pipe string is lowered into said wellbore.
  • 15. The float apparatus of claim 12, wherein a work string lowered into said pipe string will engage said first check valve to release said check valve from said housing.
  • 16. The float apparatus of claim 15, wherein said work string holds said flapper valve in said open position as cement is displaced into said annulus so that fluid may be communicated upwardly through said housing and into said work string.
  • 17. The float apparatus of claim 12, said valve housing comprising an outer housing and an inner housing, said inner housing being sealingly connected to said outer housing, said first and second check valves being connected to said inner housing.
  • 18. A method of reverse-cementing a pipe string in a wellbore comprising:lowering said pipe string into said wellbore to a desired location, said pipe string having a float apparatus connected therein; communicating an interior of said pipe string with an annulus defined by said pipe string and said wellbore after said pipe string has been lowered to said desired location; and displacing cement downwardly into said annulus to cement said pipe string in said wellbore, wherein fluid in said annulus is communicated with said interior of said pipe string as said cement is displaced into said annulus.
  • 19. The method of claim 18, wherein said float apparatus comprises:a valve housing adapted to be connected to said pipe string; and a check valve disposed in said housing, wherein said communicating step comprises providing a flow path through said housing above said check valve to communicate fluid from said annulus with said an interior of said pipe string.
  • 20. The method of claim 19, wherein, said valve housing comprises an inner and an outer housing each having flow ports defined therethrough, said inner housing having a sleeve slidably disposed therein, said communicating step comprising:aligning said flow ports in said inner and outer housings with flow ports defined in said sleeve so that fluid may be communicated from said annulus into said interior of said pipe string therethrough.
  • 21. The method of claim 20 wherein said aligning step comprises:lowering a work string into said pipe string; engaging said sleeve with said work string; and moving said sleeve with said work string to communicate said ports in said sleeve with said ports in said inner and outer housings.
  • 22. The method of claim 18, further comprising:lowering a work string into said pipe string; and communicating said fluid from said annulus into said work string through said float apparatus into said annulus as cement is displaced into said annulus.
  • 23. The method of claim 18 said float apparatus comprising a valve housing connected to said pipe string, said valve housing having a check valve disposed therein, said communicating step comprising releasing said check valve from said valve housing and removing said check valve therefrom.
  • 24. The method of claim 23 further comprising preventing flow from said wellbore into said pipe string through said float apparatus after a desired amount of cement has been displaced into said annulus.
  • 25. A reverse-cementing apparatus for cementing a pipe string in a wellbore, said pipe string and said wellbore defining an annulus therebetween, the reverse-cementing apparatus comprising:an outer housing adapted to be connected to said pipe string; an inner housing disposed in said outer housing and fixedly attached thereto; a first check valve disposed in said housing for preventing communication of fluid from said wellbore into said housing; a second check valve disposed in said inner housing; and means for communicating fluid from said wellbore into said pipe string as cement is displaced downwardly into said annulus to cement said pipe string in place wherein said check valve comprises a poppet valve.
  • 26. The apparatus of claim 25 said first check valve comprising a poppet valve removably disposed in said inner housing and said second check valve comprising a flapper valve connected to said inner housing, wherein said poppet valve may be disconnected from said housing so that fluid from said annulus may be communicated through said housing into said pipe string as cement is displaced down said annulus.
  • 27. The apparatus of claim 26, said inner housing being adapted to receive a lower end of a work string lowered into said pipe string, wherein said lower end of said work string urges said poppet valve downwardly to disconnect said valve from said housing.
  • 28. The apparatus of claim 26, said flapper valve having an open position and a closed position, wherein said flapper valve may be moved from said open position to said closed position to prevent flow upwardly through said housing into said pipe string after a desired amount of cement has been displaced into said annulus.
  • 29. A reverse-cementing apparatus for cementing a pipe string in a wellbore, said pipe string and said wellbore defining an annulus therebetween, the reverse-cementing apparatus comprising:an outer housing adapted to be connected to said pipe string; an inner housing disposed in said outer housing and fixedly attached thereto; a check valve disposed in said inner housing for preventing communication of fluid from said wellbore through said inner housing; means for communicating fluid from said wellbore into said pipe string as cement is displaced downwardly into said annulus to cement said pipe string in place; and a sleeve disposed in said inner housing, said outer housing having a flow port defined therethrough communicated with a flow port defined through said inner housing, said means for communicating comprising a flow port defined in said sleeve, said sleeve being slidable between an open position and a closed position, wherein in said open position said annulus is communicated into said pipe string through said flow ports in said outer housing, said inner housing and said sleeve so that said fluid in said annulus is communicated into said pipe string through said ports as cement is displaced down said annulus, and wherein in said closed position said sleeve prevents communication between said pipe string and said annulus through said ports in said inner and outer housings.
  • 30. The apparatus of claim 29, said sleeve being adapted to engage a work string lowered into said pipe string, wherein downward movement of said work string moves said sleeve into said open position so that fluid from said annulus may be communicated through said ports in said sleeve into said work string.
  • 31. The apparatus of claim 30, wherein said work string will engage said sleeve so that upward movement of said work string will move said sleeve upwardly from said open position to said closed position.
  • 32. The apparatus of claim 31, said work string being disengagable from said sleeve, wherein upward pull on said work string will cause said sleeve to be disengaged therefrom after said sleeve is moved to its closed position so that said work string can be removed and said sleeve stays in said closed position.
  • 33. A reverse-cementing apparatus for cementing a pipe string in a wellbore, said pipe string and said wellbore defining an annulus therebetween, the reverse-cementing apparatus comprising:a housing adapted to be connected to said pipe string; a check valve disposed in said housing for preventing communication of fluid from said wellbore into said housing; and means for communicating fluid from said wellbore into said pipe string as cement is displaced downwardly into said annulus to cement said pipe string in place wherein said check valve comprises a poppet valve.
US Referenced Citations (7)
Number Name Date Kind
3730267 Scott May 1973
3768562 Baker Oct 1973
3776250 Knox Dec 1973
3948322 Baker Apr 1976
5472053 Sullaway et al. Dec 1995
5494107 Bode Feb 1996
5890538 Beirute et al. Apr 1999
Non-Patent Literature Citations (2)
Entry
SPE Paper 25440 entitled “Reverse Circulation Of Cement On Primary Jobs Increase Cement Column Height Across Weak Formation” by J.E. Griffith, D.Q. Nix and G.A. Boe, presented at the Production Operation Symposium held in Oklahoma City, OK., Mar. 21—23, 1993.
Journal of Petroleum Technology article titled “Primary Cementing By Reverse Circulation Solves Critical Problem In The North Hassi-Messaoud Field, Algeria” by R. Marquaire and J. Brisac, Feb. 1966, pp. 146-150.