Reverse section milling method and apparatus

Information

  • Patent Grant
  • 6679328
  • Patent Number
    6,679,328
  • Date Filed
    Thursday, April 11, 2002
    24 years ago
  • Date Issued
    Tuesday, January 20, 2004
    22 years ago
Abstract
A method and apparatus for milling a section of casing in an upward direction, utilizing a downhole hydraulic thrusting mechanism for pulling a section mill upwardly. A downhole motor and torque anchor can be used to rotate the section mill, or the mill can be rotated by a work string. A stabilizer above the section mill can be used to stabilize the mill relative to the casing being milled. A spiral auger below the section mill can be used to move the cuttings downwardly.
Description




STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT




Not Applicable




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention is in the field of methods and apparatus used to remove a “window” or section of piping from a casing pipe in an oil or gas well.




2. Background Art




Section milling of pipe, that is, removing a section of pipe installed down hole in an oil or gas well, by milling it away, has been known in the art for a long time. However, passing a section milling tool through a smaller diameter pipe in order to section mill a larger diameter pipe farther downhole has always been more difficult, and the known methods have not met with much success. Typically, the procedure has relied upon an attempt to mill the larger diameter pipe from above, proceeding in the downhole direction. In milling downwardly, the weight of the drill string, possibly including drill collars, is used to apply downward force to the mill to cause it to progress through the pipe being milled. This application of force to the mill by weight applied from above creates a wobble in the milling work string, which has a tendency to fracture the cutting inserts on the section mill blades. This, in turn, causes the mill to wear out sooner, resulting in the removal of less pipe footage before replacement of the mill is required. Further, since milling progresses downwardly, cuttings must be removed from the well bore as they are formed, to avoid forming a ball of cuttings around the mill and reducing its effectiveness. Specialized formulation of milling fluid, and maintenance of proper fluid flow rates, are required in order to circulate the cuttings out of the hole.




One example of a situation in which these section milling problems are important is in the resolution of a gas migration problem. Many oil and gas well producers are faced with the problem of wells that have gas migration between casing strings, and this gas may ultimately migrate back uphole to the wellhead system. This leakage could pose a serious problem in that the gas could be ignited, causing a well explosion. Consequently, in the interest of safety, such wells must be repaired. In doing so, it is generally considered necessary to provide a means of removing one or more inner strings of casing pipe, at a location downhole, and exposing an outer string of casing pipe for cementing, to seal off the gas migration path.




As an example, a 16″ cased hole may have a 10¾″ casing and a 7″ casing inside, in a more or less coaxial arrangement. Gas migration may occur between the 10¾″ casing and the 16″ casing. Heretofore, the typical repair has been to pilot mill all the 7″ and 10¾″ casings completely away, from the top, down to a selected location downhole. A packer is then set against the 16″ casing, and cement is installed on top of the packer. This is a time consuming and costly endeavor. Further, management of cuttings, cuttings disposal, and milling mud properties all have to be planned for in this program.




BRIEF SUMMARY OF THE INVENTION




The method and apparatus of the present invention provide a better solution to this problem, as described in the following. In a first embodiment, a section mill is used in combination with an up-thruster tool and a downhole motor. The apparatus is tripped into the hole to position the section mill at the lower end of the downhole interval where a window is to be cut. The section mill is at or near the bottom of the apparatus, with a stabilizer, an up-thruster, a mud motor, and an anti-torque anchor positioned above that, in order. A spiral auger with a left hand twist can be positioned below the section mill, to assist in moving the cuttings downhole.




The anti-torque anchor is set against the innermost casing, the mud motor is run, and an upward force is exerted on the section mill with the up-thruster. The casing is cut through, and a portion of the casing is milled out, as the mill progresses upwardly. When the up-thruster reaches its full travel, the apparatus is released and re-set at a higher location, with the mill positioned at the upper end of the milled opening, and with the up-thruster extended. The process is then repeated. After milling of the desired window, other operations through the window can take place, such as cementing.




In a second embodiment, the same type of section mill is used in combination with an up-thruster tool and a rotating work string. The difference between this and the first embodiment is that the mill is rotated by a rotating work string, rather than a downhole motor, and no anti-torque anchor is needed. Here again, a spiral auger with a left hand twist can be positioned below the section mill.




Use of this invention increases the life of the mill, resulting in the milling of more footage with each mill, reducing the number of trips of the work string, and reducing rig costs. In either embodiment, the work string is always in tension while milling. Cuttings can be left down hole, which eliminates the need for special mud and the need for handling and disposing of the cuttings. A relatively constant force is exerted on the cutting blades. Pump pressure is regulated to keep a regulated upward force on the cutter, by means of the up-thruster. Better centralization of the drilling string and the cutter are achieved, with less wobble. Especially in the mud motor embodiment, there is much less wobble in the work string than with downward milling. Where used, the anti-torque tool eliminates back torque and results in a stiffer milling assembly. Drill collars are not needed; smaller pipe and smaller rigs can be used. Coil tubing can even be used in the downhole motor embodiment.




The novel features of this invention, as well as the invention itself, will be best understood from the attached drawings, taken along with the following description, in which similar reference characters refer to similar parts, and in which:











BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS





FIG. 1

is a schematic view of a first embodiment of the present invention, employing a downhole motor;





FIG. 2

is a schematic view of a second embodiment of the present invention, employing a rotating work string;





FIG. 3

is a longitudinal section view of a hydraulically actuated up-thruster device which can be used in the present invention;





FIG. 4

is a partial section view of a piston and valve mechanism used in the up-thruster device of

FIG. 3

;





FIG. 5

is a longitudinal section view of a hydraulically actuated section mill which can be used in the present invention;





FIG. 6

is a transverse section view of the section mill of

FIG. 5

, at the plane of the arm pivot points;





FIG. 7

is a partial section view of a nozzle which can be used in the outflow of the fluid flow path in the section mill of

FIG. 5

;





FIG. 8

is a longitudinal section view of a hydraulically actuated stabilizer which can be used in the present invention, with the stabilizer arms extended;





FIG. 9

is a longitudinal section view of the hydraulically actuated stabilizer of

FIG. 8

, with the stabilizer arms retracted;





FIG. 10

is a longitudinal section view of a hydraulically actuated anti-torque anchor device which can be used in the present invention; and





FIG. 11

is a partial section view of one embodiment of an anti-torque blade mechanism which can be employed in the anchor device of FIG.


10


.











DETAILED DESCRIPTION OF THE INVENTION




In a first embodiment of the apparatus


10


of the present invention, shown in

FIG. 1

, a section mill


14


designed for upward milling, in combination with an up-thruster tool


16


, an anti-torque tool


24


, and a downhole motor


22


, are mounted to a work string


12


. The apparatus


10


is tripped into the hole to position the section mill


14


at the lower end of the interval where a window W is to be cut. For clarity,

FIG. 1

actually shows the apparatus


10


after the inner casing C


1


has been cut through, and after the milling of the window W has begun. The section mill


14


is at the bottom of the apparatus


10


, with a stabilizer


18


, an up-thruster


16


, a mud motor


22


, and an anti-torque anchor


24


positioned above that, in order. A spiral auger


20


with a left hand twist can be positioned below the section mill


14


, to assist in moving the cuttings downhole, as shown by the lower arrows.




Torque anchor. A torque anchor


24


, better seen in

FIG. 10

, is run above the up-thruster


16


, or lift cylinder, in the mud motor embodiment


10


. The upper end


100


of the torque anchor


24


is attached to the work string


12


, and the mud motor


22


is attached to the lower end


102


of the torque anchor


24


. The torque anchor


24


prevents the drill string


12


from overreacting to the torque generated by the mud motor


22


. Often, without the torque anchor


24


, the drillstring


12


would torque up and reduce in length as the motor


22


stalls, causing the milling tool blades to quickly degrade. The torque anchor


24


eliminates this condition. The torque anchor


24


is a downhole torque barrier, or anti-torque tool, which engages the wall of the borehole or casing C


1


in which it is positioned, with at least one gripping member


74


therein. The gripping member


74


is designed to prevent rotation of the torque barrier


24


relative to the borehole wall or casing wall. The gripping members


74


are preferably hydraulically displaced in a generally outward direction by a plurality of cylinders


78


, transverse to the longitudinal axis of the tool


24


, until they engage the wall of the borehole or casing. The cylinders


78


are pressurized by fluid from the fluid flow path


80


through the center of the tool. An outwardly facing surface


76


of at least one of the gripping members


74


has gripping contours designed to engage the borehole or casing wall and prevent rotational movement relative thereto, such as teeth, ridges, or ribs. The tool


24


can be actuated by increasing the pressure of fluid being pumped downhole through a fluid flow path


80


in the center of the tool, to displace the gripping members


74


outwardly until they engage the borehole wall or casing. Thereafter, the downhole motor


22


or other downhole rotating tool can be operated, with all of the reactive torque being absorbed by the anti-torque tool


24


. This isolates the downhole torque from the work string


12


.




The gripping members


74


can be configured to allow movement of the anti-torque tool


24


in either longitudinal direction, or only in the uphole direction, to prevent longitudinal movement of the torque anchor


24


during the upward advance of the section mill


14


. This can be done by implementing one or more wheels


82


, or other rolling devices, in the gripping member


74


, as shown in FIG.


11


. The rolling device


82


can include a mechanism such as a ratchet to allow longitudinal movement in only the uphole direction. Alternatively, the gripping members


74


can be configured to prevent any longitudinal movement of the torque barrier


24


relative to the borehole or casing wall, as well as preventing rotation of the torque barrier


24


relative thereto. A blade without wheels would be an example of such a longitudinally stationary gripping member


74


.




Up-thruster. The purpose of the up-thruster or lift cylinder


16


is to supply a constant upward load on the section mill


14


. If a mud motor


22


were used to drive the mill


14


without the up-thruster


16


, the loading imparted by the drilling operator, using the drilling rig to lift the mill


14


and cut into the casing C


1


, would be too erratic. The operator would have to be extremely careful not to overload the mill


14


, otherwise the mud motor


22


would stall out. In a preferred embodiment as shown in

FIG. 3

, the up-thruster


16


is a hydraulic cylinder pressurized by the mud flow which is pumped through a fluid flow path in the anti-torque anchor


24


, the mud motor


22


, the up-thruster


16


, and on down through the section mill


14


. Drilling mud passes through the section mill


14


below the up-thruster


16


, as described below, through a flow restriction which creates a back pressure in the apparatus


10


. This back pressure is used to cause the up-thruster


16


to lift upwardly on the section mill


14


. With a lifting cylinder


16


in the apparatus


10


, the pump pressure can be controlled in such a fashion that loading on the mill


14


is very constant, and loading can be imparted with much more precision.




As shown in

FIG. 3

, the up-thruster


16


is a tensioning device which is attached at its upper end


26


to the lower end of the mud motor


22


, and a stabilizer


18


can be attached to the lower end


28


of the up-thruster


16


. The up-thruster


16


can include an upper mandrel


30


, and an intermediate mandrel


32


, with a piston


34


therebetween. A lower mandrel


36


can be joined to the intermediate mandrel


32


by means of a mandrel cap


42


, with the lower mandrel


36


protruding in a sliding fashion from the lower end of the housing


46


. Initially, the lower mandrel


36


can be pinned to the housing


46


by a shear pin


44


, retaining the lower mandrel


36


in its fully extended position. It can be seen that this also results in the fully extended condition of the overall up-thruster


16


.




As shown in

FIG. 4

, the piston


34


, along with the mandrels


30


,


32


,


36


, is slidingly mounted within the housing


46


, forming an annular hydraulic cylinder


51


between the piston


34


and the housing


46


. At least one fluid passage


38


conducts fluid from the fluid flow path


50


near the axis of the tool to the annular cylinder


51


, for the purpose of driving the piston


34


and the mandrels


30


,


32


,


36


upwardly. This can only occur after shearing of the shear pin


44


. When the piston


34


is driven upwardly, it can be seen that the lower end


28


of the up-thruster


16


is drawn upwardly toward the upper end


26


, and toward the work string


12


.




Section Mill. The primary design feature of the section mill


14


, better seen in

FIG. 5

, is that the arms


54


are held in the open position by an upward moving wedge block


56


that supports the arms


54


and prevents them from collapsing under heavy loading. The upper end


92


of the section mill


14


is attached to the lower end of the up-thruster


16


, via a stabilizer


18


if desired. The section mill


14


used in the present invention has a plurality of pivotable arms


54


mounted in longitudinal slots in a tool body


52


. As seen in

FIGS. 5 and 6

, the arms


54


pivot about pins


60


near the upper ends of the arms


54


. A piston


57


below the arms


54


, within the tool body


52


, is slidably disposed to move the wedge block


56


upwardly against the lower ends and inner sides of the pivotable arms


54


. A fluid flow passageway


90


for drilling fluid is provided through the tool body


52


and through the piston


57


, to a space


59


within the tool body


52


below the piston


57


. Application of fluid pressure to this space


59


below the piston


57


exerts an upward hydraulic force, moving the piston


57


and wedge block


56


upwardly against the arms


54


. This upward motion of the piston


57


exerts an upward and outward force against the lower ends of the arms


54


, thereby exerting a maximized outward force on the blades


58


on the outer surfaces of the arms


54


. Alternatively, the piston


57


and arm


54


can have an angled slot-and-pin mechanism (not shown) which exerts this upward and outward force. Further alternatively, the piston


57


can have a pin or roller (not shown) which engages the lower edge and the inner edge of the arm


54


at an angle.




The piston


57


can have a fluid inlet port through which the drilling fluid flows to reach the space


59


below the piston


57


. A ball or other closure member can be pumped downhole with the drilling fluid to close this fluid inlet port, resulting in the subsequent application of downward hydraulic pressure against the piston


57


, driving it downwardly. Alternatively, a spring can be arranged to drive the piston


57


downwardly, and the arms


54


inwardly, upon release of hydraulic pressure. Downward driving of the piston


57


can be used to retract the arms


54


and the blades


58


.




A fluid outlet port can be provided in the lower end of the tool body


52


, below the piston


57


. A nozzle


62


can be mounted in this port in the lower end


94


of the body


52


, as seen in

FIGS. 5 and 7

. The nozzle


62


can be sized to create the desired backpressure in the drilling fluid system.




The section mill arm


54


can be fitted with a casing cutter type blade (not shown), for penetration of a casing, or the arm


54


can be fitted with the square type blades


58


typically found on a pilot mill, to provide for milling an extended length of casing. The section mill


14


can first be operated to penetrate the casing with the casing cutter type blade, then the arms


54


can be exchanged for arms


54


having the pilot mill type blades


58


, for the remainder of the procedure.




Stabilizer. An expandable stabilizer


18


is used to stabilize the mill


14


once it has passed through a smaller casing C


1


, such as the 7″ casing, if milling of a larger casing C


2


, such as the 10¾″ casing, is needed. Basically, the stabilizer


18


is identical to the section mill


14


, except that the arms


68


are dressed with hard facing material, to the size of the casing inner diameter. The arms


68


pivot about pins in the stabilizer housing


66


, when driven by a wedge block


70


. Extension and retraction of the arms


68


of the stabilizer


18


are shown in

FIGS. 8 and 9

, respectively. When the stabilizer


18


is used, the upper end


96


of the stabilizer


18


can be attached to the lower end of the up-thruster


16


, and its lower end


98


can be attached to the upper end of the section mill


14


.




Spiral Auger. The spiral auger


20


is simply a short drill collar dressed with aggressive left hand spiraled ribs. The ribs tend to force or auger the cuttings to the bottom of the well, as shown by the arrows, moving them away from the cutter blades


58


, and preventing the cuttings from balling up around the mill


14


.




In a second embodiment of the apparatus


10


′, the same type of section mill


14


, designed for upward milling, is used in combination with an up-thruster tool


16


and a rotating work string


12


. The apparatus


10


′ is tripped into the hole to position the section mill


14


at the lower end of the interval where a window W is to be cut. The section mill


14


is at or near the bottom of the apparatus


10


′, with a stabilizer


18


and an up-thruster


16


positioned above that, in order. A spiral auger


20


with a left hand twist can be positioned below the section mill


14


, to assist in moving the cuttings downhole.




Method of Operation




The anti-torque anchor


24


is set against the innermost casing C


1


as the milling fluid pressure is increased, which also starts the mud motor


22


running and exerts an upward force on the section mill


14


with the up-thruster


16


. Fluid pressure extends the arms


54


and blades of the mill


14


, and the mill


14


is rotated by the downhole motor


22


. The torque anchor


24


, mud motor


22


, up-thruster


16


, stabilizer


18


, and section mill


14


can have the sizes and shapes of their fluid flow paths designed to initiate their respective operations at selected progressive pressure levels, to insure the desired sequence of activation of the various tools. The section mill


14


can be set to extend its arms


54


at a relatively low pressure, so that the arms


54


will extend before the up-thruster


16


begins to lift the arms


54


into cutting contact with the casing. Additionally, the motor


22


can be designed to bypass fluid before it begins to rotate. As a result, the cutter arms


54


extend, then the torque anchor blades


74


contact the casing wall, then the mud motor


22


begins to rotate, and finally, the up-thruster


16


begins to lift the section mill


14


. On the first cut, the casing is cut through, and then a portion of the 7″ casing is milled out, until the up-thruster


16


reaches its full travel, or “bottoms out”. This opens the piston valves


40


, and a pressure drop will be noted in the milling fluid at this time.




Then, the milling fluid pressure is reduced, to stop rotation of the mud motor


22


, release the anti-torque tool


24


, retract the mill arms


54


, and allow the up-thruster


16


to extend to its original length. The work string


12


is then lifted to raise the section mill


14


until its arms


54


are positioned next to the milled lower end of the 7″ casing, at the top of the window W. Pressure is then increased to extend the mill arms


54


, reset the anti-torque anchor


24


, rotate the mud motor


22


, apply upward pressure to the mill


14


, and resume milling. This process is then repeated as required. In this way, a window W of desired length, for example, 250 feet, is cut out of the 7″ casing. Use of this method insures that the drill pipe is held in tension at all times, thereby eliminating wobble in the work string


12


. Pump pressure is regulated to keep a regulated upward force on the cutters


58


, by means of the up-thruster


16


. Cuttings can also be dropped down hole, since milling is moving in the upward direction, eliminating the necessity to circulate the cuttings out of the hole. The procedure is continued until milling of the desired section length is complete, or until new cutting blades are needed.




When the rotating work string is used, the anti-torque anchor


24


and mud motor


22


are not used, so rotation of the section mill


14


is accomplished by rotation of the work string and the other components. Otherwise, the procedure is essentially the same.




In the example given earlier, a suitable underreamer is then installed to remove the cement from the window W, out to the inside diameter of the 10¾″ casing C


2


. A larger section mill


14


and anchor


24


can then be installed, and the process can be repeated to remove a shorter section, for example, 150 feet, of the 10¾″ casing. The lower end of the 150 foot window in the 10¾″ casing is preferably located at the lower end of the 250 foot window in the 7″ casing. After removal of the cement in the 150 foot window, out to the inside diameter of the 16″ casing, an inflatable packer (not shown) is set at the lowest point where the 16″ casing has been exposed and cleaned of cement. Once set, the packer is then covered with approximately 100 feet of cement. This effectively stops the gas migration in the well.




While the particular invention as herein shown and disclosed in detail is fully capable of obtaining the objects and providing the advantages hereinbefore stated, it is to be understood that this disclosure is merely illustrative of the presently preferred embodiments of the invention and that no limitations are intended other than as described in the appended claims.



Claims
  • 1. A section milling apparatus for milling of a downhole portion of casing in a well, comprising:a work string; a hydraulic tensioning device having an upper end and a lower end, said upper end being attachable to said work string, said tensioning device being adapted to selectively pull said lower end upwardly toward said work string; a section mill mountable in said section milling apparatus below said lower end of said hydraulic tensioning device, said section mill having a plurality of arms adapted to pivot outwardly and upwardly, said section mill being adapted to hydraulically apply an upward force to pivot said arms outwardly to contact a casing in a cutting relationship; and a fluid flow path through said work string, said fluid flow path being adapted to supply hydraulic pressure to operate said hydraulic tensioning device, and to pivot said arms of said section mill; wherein said section mill is adapted to expand at a lower fluid pressure than a fluid pressure at which said hydraulic tensioning device is adapted to pull upwardly.
  • 2. The section milling apparatus recited in claim 1, further comprising a hydraulically expandable stabilizer mountable in said section milling apparatus between said hydraulic tensioning device and said section mill;wherein said stabilizer is adapted to hydraulically extend a plurality of stabilizer blades, to stabilize said section milling apparatus relative to a casing to be milled by said section mill; and wherein said stabilizer is adapted to expand at a lower fluid pressure than said fluid pressure at which said hydraulic tensioning device is adapted to pull upwardly.
  • 3. The section milling apparatus recited in claim 1, further comprising a spiral auger mountable in said section milling apparatus below said section mill, said spiral auger being fitted with spiral ribs, said spiral ribs being adapted to move cuttings downhole as said spiral auger rotates in an angular direction opposite to the angular direction in which said ribs are spiraled.
  • 4. The section milling apparatus recited in claim 1, further comprising:a fluid driven downhole motor mountable in said section milling apparatus above said hydraulic tensioning device; and a hydraulically operable anti-torque anchor mountable in said section milling apparatus above said fluid driven motor and below said work string, said anti-torque anchor being adapted to hydraulically expand into contact with a casing to be cut by said section mill, to prevent transmission of torque up said work string during operation of said fluid driven motor; wherein said anti-torque anchor is adapted to expand at a fluid pressure which is higher than said fluid pressure at which said section mill is adapted to expand, but lower than said fluid pressure at which said hydraulic tensioning device is adapted to pull upwardly; and wherein said fluid driven motor is adapted to begin to rotate at a fluid pressure which is higher than said fluid pressure at which said anti-torque anchor is adapted to expand, but lower than said fluid pressure at which said hydraulic tensioning device is adapted to pull upwardly.
  • 5. A section milling apparatus for milling of a downhole portion of casing in a well, comprising:a rotatable work string; a hydraulic tensioning device having an upper end and a lower end, said upper end being attachable to said work string, said tensioning device being adapted to selectively pull said lower end upwardly toward said work string; a section mill attachable to said lower end of said hydraulic tensioning device for rotation by rotation of said work string, said section mill having a plurality of arms adapted to pivot outwardly and upwardly, said section mill being adapted to hydraulically apply an upward force to pivot said arms outwardly to contact a casing in a cutting relationship; and a fluid flow path through said work string, said fluid flow path being adapted to supply hydraulic pressure to operate said hydraulic tensioning device, and to pivot said arms of said section mill; wherein said section mill is adapted to expand at a fluid pressure which is lower than a fluid pressure at which said hydraulic tensioning device is adapted to pull upwardly.
  • 6. The section milling apparatus recited in claim 5, further comprising a hydraulically expandable stabilizer mountable in said section milling apparatus between said hydraulic tensioning device and said section mill;wherein said stabilizer is adapted to hydraulically extend a plurality of stabilizer blades, to stabilize said section milling apparatus relative to a casing to be milled by said section mill; and wherein said stabilizer is adapted to expand at a lower fluid pressure than said fluid pressure at which said hydraulic tensioning device is adapted to pull upwardly.
  • 7. The section milling apparatus recited in claim 5, further comprising a spiral auger mountable in said section milling apparatus below said section mill, said spiral auger being fitted with spiral ribs, said spiral ribs being adapted to move cuttings downhole as said spiral auger rotates in an angular direction opposite to the angular direction in which said ribs are spiraled.
  • 8. A section milling apparatus for milling of a downhole portion of casing in a well, comprising:a work string; a hydraulic tensioning device having an upper end and a lower end, said upper end being attachable to said work string, said tensioning device being adapted to selectively pull said lower end upwardly toward said work string; a section mill attachable to said lower end of said hydraulic tensioning device, said section mill having a plurality of arms adapted to pivot outwardly and upwardly, said section mill being adapted to hydraulically apply an upward force to pivot said arms outwardly to contact a casing in a cutting relationship; a fluid driven downhole motor mountable in said section milling apparatus above said hydraulic tensioning device; a hydraulically operable anti-torque anchor mountable in said section milling apparatus above said fluid driven motor and below said work string, said anti-torque anchor being adapted to expand into contact with a casing to be cut by said section mill, to prevent transmission of torque up said work string during operation of said fluid driven motor; and a fluid flow path through said work string, said fluid flow path being adapted to supply hydraulic pressure to operate said hydraulic tensioning device, to pivot said arms of said section mill, to rotate said fluid driven motor, and to expand said anti-torque anchor; wherein said section mill is adapted to expand at a fluid pressure which is lower than a fluid pressure at which said hydraulic tensioning device is adapted to pull upwardly; wherein said anti-torque anchor is adapted to expand at a fluid pressure which is higher than said fluid pressure at which said section mill is adapted to expand, but lower than said fluid pressure at which said hydraulic tensioning device is adapted to pull upwardly; and wherein said fluid driven motor is adapted to begin to rotate at a fluid pressure which is higher than said fluid pressure at which said anti-torque anchor is adapted to expand, but lower than said fluid pressure at which said hydraulic tensioning device is adapted to pull upwardly.
  • 9. The section milling apparatus recited in claim 8, further comprising a hydraulically expandable stabilizer mountable in said section milling apparatus between said hydraulic tensioning device and said section mill;wherein said stabilizer is adapted to hydraulically extend a plurality of stabilizer blades, to stabilize said section milling apparatus relative to a casing to be milled by said section mill; and wherein said stabilizer is adapted to expand at a lower fluid pressure than said fluid pressure at which said hydraulic tensioning device is adapted to pull upwardly.
  • 10. The section milling apparatus recited in claim 8, further comprising a spiral auger mountable in said section milling apparatus below said section mill, said spiral auger being fitted with spiral ribs, said spiral ribs being adapted to move cuttings downhole as said spiral auger rotates in an angular direction opposite to the angular direction in which said ribs are spiraled.
  • 11. A method for section milling of a downhole portion of casing in a well, comprising:providing a work string, with a section mill and a hydraulic tensioning device attached thereto, said section mill being attached below a lower end of said tensioning device; lowering said work string, said section mill, and said tensioning device into a casing to be milled; pumping fluid through said work string to supply hydraulic pressure to said hydraulic tensioning device and said section mill; raising said hydraulic pressure to a first level at which an upward force is hydraulically applied within said section mill, to cause a plurality of arms on said section mill to pivot outwardly and upwardly to contact said casing in a cutting relationship; rotating said section mill to cut through said casing; raising said hydraulic pressure to a second level, higher than said first level, at which a lower end of said tensioning device is hydraulically pulled upwardly toward said work string, thereby pulling said section mill upwardly; and rotating said section mill to mill a window in said casing in an upward direction.
  • 12. The method recited in claim 11, further comprising:providing a hydraulically expandable stabilizer mounted between said hydraulic tensioning device and said section mill; and hydraulically extending a plurality of stabilizer blades on said stabilizer, to stabilize said section milling apparatus relative to said casing; wherein said stabilizer expansion is accomplished at a lower fluid pressure than said fluid pressure at which said hydraulic tensioning device pulls upwardly.
  • 13. The method recited in claim 11, further comprising:providing a spiral auger mounted below said section mill, said spiral auger being fitted with spiral ribs; and rotating said spiral auger in an angular direction opposite to the angular direction in which said ribs are spiraled, to move cuttings downhole.
  • 14. The method recited in claim 11, further comprising:providing a fluid driven downhole motor mounted above said hydraulic tensioning device and a hydraulically operable anti-torque anchor mounted above said fluid driven motor and below said work string; hydraulically expanding said anti-torque anchor into contact with said casing, to prevent transmission of torque up said work string during operation of said fluid driven motor; wherein said anti-torque anchor expansion is accomplished at a fluid pressure which is higher than said fluid pressure at which said section mill expands, but lower than said fluid pressure at which said hydraulic tensioning device pulls upwardly; and rotating said fluid driven motor to accomplish said rotation of said section mill; wherein said fluid driven motor begins to rotate at a fluid pressure which is higher than said fluid pressure at which said anti-torque anchor expands, but lower than said fluid pressure at which said hydraulic tensioning device pulls upwardly.
  • 15. The method recited in claim 11, further comprising rotating said section mill by rotation of said work string.
  • 16. The method recited in claim 11, further comprising:stopping rotation of said section mill; lowering hydraulic pressure to allow said hydraulic tensioning device to extend to its original length, and to allow said section mill to retract said plurality of arms; raising said work string to raise said section mill to a position adjacent an upper end of said window milled in said casing; returning said hydraulic pressure to said first level at which an upward force is again hydraulically applied within said section mill, to cause said plurality of arms on said section mill to pivot outwardly and upwardly to resume contact with said casing at said upper end of said window; returning said hydraulic pressure to said second level at which said lower end of said tensioning device is again hydraulically pulled upwardly toward said work string, thereby pulling said section mill upwardly; and resuming rotation of said section mill to resume milling said window in said casing in an upward direction.
CROSS REFERENCE TO RELATED APPLICATIONS

This application is a continuation-in-part of co-pending U.S. Ser. No. 09/619,131, filed Jul. 18, 2000, for “Reusable Cutting and Milling Tool”, the disclosure of which is incorporated herein by reference. The parent application claimed the benefit of U.S. Provisional Pat. Application No. 60/145,638, filed Jul. 27, 1999, for “Reusable Cutting and Milling Tool”. This application also claims the benefit of U.S. Provisional Patent Application No. 60/338,458, filed Nov. 30, 2001, for “Reverse Section Milling Method and Apparatus”.

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Entry
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Provisional Applications (2)
Number Date Country
60/145638 Jul 1999 US
60/338458 Nov 2001 US
Continuation in Parts (1)
Number Date Country
Parent 09/619131 Jul 2000 US
Child 10/123077 US