Various embodiments of the present disclosure relate generally to a door interlock for elevators and, more particularly, to a reversible door interlock for residential elevators.
Residential elevators are increasingly relied upon for transport between different floor levels, especially for larger homes, the elderly, or medically disabled. Residential elevators need to adhere to a set of guidelines and standards to ensure safety, accessibility, and functionality. Generally, to access a residential elevator, a swing door must first be opened and accessed. If the swing door is opened while the elevator is on a different level or in-use, users may accidentally step into the shaft of the elevator or run into other safety risks. Installation of door interlocks can prevent safety mishaps from occurring during use of residential elevators.
Many aspects of the present disclosure can be better understood with reference to the following drawings. The components in the drawings are not necessarily to scale, with emphasis instead being placed upon clearly illustrating the principles of the disclosure. Moreover, in the drawings, like reference numerals designate corresponding parts throughout the several views.
Residential elevators are increasingly relied upon for transport between different floor levels, especially for larger homes, the elderly, or medically disabled. Residential elevators need to adhere to a set of guidelines and standards to ensure safety, accessibility, and functionality. Generally, to access a residential elevator, a swing door must first be accessed. If the swing door is opened while the elevator is on a different level or in-use, users may accidentally step into the shaft of the elevator or run into other safety risks.
Door interlocks for residential elevators are generally installable for either left-handed swing doors (“left-handed doors”) or right-handed swing doors (“right-handed doors”). A left-handed door can be characterized as a door where, from the direction of a user facing the door, the hinges are installed on the left side of the door. In this direction, the door would rotate counter-clockwise and translate to the left. A right-handed door can be characterized as a door where, from the direction of a user facing the door, the hinges are installed on the right side of the door. In this direction, the door would rotate clockwise and translate to the right.
It is generally known that separate door interlocks may need to be used for installation to a left-handed door or a right-handed door. Additionally, the size or footprint of a door interlock can determine repeatability of installation to different types and sizes of door frames and doors. Therefore, one or more embodiments of the present disclosure are directed to a door interlock that includes a baseplate, a keeper, and an actuator. The keeper is removably and pivotally attached to the baseplate, and the keeper includes a bore and a grooved opening. The grooved opening is configured to connect to an arm that connects a door to the door interlock. The actuator includes a cylinder, and the actuator is configured to insert or retract the cylinder into or out of the bore based on a positioning of an elevator, thereby causing the keeper to remain in an upright position or rotate in a counter-clockwise direction from the upright position, and causing the door to either be openable when the keeper is in the upright position or unopenable when the keeper is rotated in the counter-clockwise direction.
Referring now to the drawings,
The door interlock 100 can be installed to the door frame 12 at a side opposite the hinges of the door 20, and arm 10 can be affixed to an edge of the door 20 and can extend outwardly so that the arm 10 is perpendicular from a face of the door 20. The arm 10 can include various types of latches and protrusions for releasable attachment to the door interlock 100 so that the door 20 can be either openable or unopenable by a user. In the locked configuration of the door interlock 100, the arm 10 remains securely locked with a keeper of the door interlock 100, and the door 20 is unopenable by a user. In the unlocked configuration, the arm 10 is released from the keeper, and the door 20 is openable by a user. The position of where the door interlock 100 and the arm 10 is installed is provided for exemplary purposes only. In practice, the door interlock 100 can be installed further up or further down the door frame 12 than is currently depicted, and the arm 10 can be installed commensurately further up or further down the door 20 to remain aligned with the positioning of the door interlock 100, based on user preferences, door and door frame specifications, and other factors.
The door interlock 100 includes a baseplate 103, a keeper 130 removably and pivotally attached to the baseplate 103, an actuator 106 configured to engage the keeper 130 to cause the door interlock 100 to be in the locked configuration or the unlocked configuration, a guide 142, a first switch 152, a second switch 162, and a wire passageway 160, among other components and devices. The door interlock 100 can also be provided with an arm 10 which can be used for installation or connection to the door 20. The arm 10 can include a latch or protrusion for locking to keeper 130. The actuator 20 can include actuators that produce linear or rotary motion such as solenoids, electric actuators, and pneumatic actuators, among other types of actuators. The actuator 20 includes a piston or cylinder 109 and is connected to a controller (not shown) via the wire passageway 160. The controller can include programmable logic controllers (PLCs), smart home controllers, relay controllers, microcontrollers, and other types of controllers which can accept and manage input signals originating from the door interlock 100 and the residential elevator. The wire passageway 160 is a device or component where electrical wires can be routed through for connection to the controller.
The actuator 106 is configured to extend or retract the cylinder 109, into or out of a bore (shown in
The first switch 152 is configured to relay information about a positioning of the cylinder 109 to the controller. The second switch 162 is configured to relay information about a positioning of the keeper 130 to the controller. The first switch 162 can be configured to transmit information to the controller that the door interlock 100 is in the unlocked configuration, and the second switch 162 can be configured to transmit information to the controller that the door interlock 100 is in the locked configuration.
The keeper 130 includes a U-shaped grooved opening 107 at a proximal opening of the keeper 130 and an arm 134 that extends in a curved and outward manner (e.g., arc-like extension) from a distal end of the keeper 130. The keeper 130 is configured to rotate in a counter-clockwise direction based on insertion or retraction of the cylinder 109 into or out of the bore of the keeper 130, thereby either causing the door 20 to be unopenable or openable by a user. The keeper 130 includes an arcuate slot 138 and can be configured to pivot counter-clockwise based on an extent of the arcuate slot 138. For example, in the unlocked configuration, the keeper 130 can be configured to pivot counter-clockwise until a stop 136 abuts the opposite end of the arcuate slot 138, thereby limiting further counter-clockwise rotation of the keeper 130. The limit of rotation of the keeper 130 is determined by an extent of the arcuate slot 138 and its interaction with the stop 136. The keeper 130 is also rotatably attached to the baseplate 103 by pivot 140, which is a fastener such as a bolt, stud, or another attachment mechanism. The stop 136 can include various fasteners such as studs, screws, etc.
The door 20 is representative of a swing door such as shown in
Still referring to
Referring now to
Once the cylinder 109 is retracted out from the bore of the keeper 130, the keeper 130 can be configured to pivot counter-clockwise relative to the pivot 140. For example, the pivot 140 remains stationary and is affixed to the baseplate 103 so that the keeper 130 can rotate counter-clockwise as depicted. An extent to which the keeper 130 rotates is determined by the interaction of the stop 136 to the arcuate slot 138. For example, as the keeper 130 rotates counter-clockwise relative to the pivot 140, the stop 136 can eventually reach an end of the arcuate slot 138 as depicted in
Once the cylinder 109 is retracted out from the bore of the keeper 130, the door 20 is releasable to be opened by a user. For example, as depicted, a user can open the door 20 to gain access to the elevator. A user can close the door 20 so that the door interlock 100 can be configured to operate in the locked configuration from the unlocked configuration. For example, if a user closes the door 20, the arm 10 will mate again with the keeper 130 via the grooved opening 107. If the elevator is in use or on a different floor to that which the door interlock 100 is installed at, the actuator 106 will insert the cylinder 109 into the bore of the cylinder 109, to complete the adjustment to the locked configuration. The door interlock 100 can be configured to adjust to the unlocked configuration once the elevator is back to not being in use and at the same floor level as the floor level the door interlock 100 is installed at.
The keeper 130 is reversibly attachable to the baseplate 103 to support installation of the door interlock 100 to either left-handed doors or right-handed doors. For example, during installation, the pivot 140 may be unscrewed or removed which would enable removal and reinstallation of the keeper 130 for a different door configuration. For a left-handed door configuration, the keeper 130 would be flipped 180° about a vertical axis and installed to the baseplate 103, which would cause the arm 134 to extend toward an opposite side of the baseplate 103 as compared to what is depicted in
The removability and reversibility of the keeper 130 facilitates easy install for technicians on-site to a wide range of doors and also saves on manufacturing costs associated with having to carry two sets of door interlocks, one for a left-handed door and one for a right-handed door, for example. In some example embodiments, it may be advantageous to provide an interlock system having a more compact geometry than previously known devices, for example to install in confined spaces, to minimize spatial interferences, and/or for aesthetic purposes. In example embodiments according to the present disclosure, the door interlock 100 has a compact and space-efficient configuration. For example, in some embodiments, the overall external housing of the door interlock 100 may fit within a three-dimensional spatial envelope of less than 2″ (two inches) in width, less than 9″ in length, and/or less than 2.25″ in height or thickness. In particular example embodiments, the door interlock 100 has physical dimensions ranging from approximately 2 inches in width, 6.75 inches in length, and 2.25inches in height to approximately 2 inches in width, 8.75 inches in length, and 2.25 inches in height or thickness.
The mounting component 355 can be integrally formed with the baseplate 103 or may be affixed or attached to the baseplate 103. The mounting component 355 is raised from a surface of the baseplate 103 and can be used for receiving or fastening the guide 142 to the baseplate 103. The positioning valley 305 is used for receiving the bearing assembly 132, which can include a ball plunger. The bearing assembly 132 is guided “downhill” from a center point 307 and towards a depressed endpoint 309 present on each side of the center point 307. The movement of the bearing assembly 132 from an elevated position of the center point to the depressed endpoint 309 can release the spring tension and cause the keeper 130 to adjust from the locked configuration to the open configuration. The tension in the bearing assembly 132 can be adjusted by moving the bearing assembly up or down within an adjustment port (shown in
The pivot connection point 301 has an elevated section 302 and is used to connect or attach the pivot 140 to the baseplate 103. The stop connection point 303 is used to attach the stop 136 to the baseplate 103. The actuator connection points 350 may be integrally formed via a rectangular or square structure that rises from a surface of the baseplate 103. The actuator connection points 350 are formed a raised surface 352 which is formed through the rectangular structure and extends into the baseplate 103. The first switch connection point 358 is used to connect or attach the first switch 152 to the baseplate 103. The second switch 162 can be attached to the baseplate 103 via either second switch connection points 372A or 372B. For example, the second switch 162 as depicted in
Aspects of a reversible door interlock for residential elevators have been described. For example, the door interlock 100 includes a footprint that is smaller than conventional door interlocks for residential elevators, which can facilitate installation to a wide variety of doors and door frames. Additionally, the door interlock 100 is reversible to further accommodate installation to a wide variety of doors and door frames. Furthermore, the door interlock 100 implements a streamlined locking and unlocking mechanism to promote safety for the use of residential elevators.
The features, structures, or characteristics described above may be combined in one or more embodiments in any suitable manner, and the features discussed in the various embodiments are interchangeable, if possible. In the following description, numerous specific details are provided in order to fully understand the embodiments of the present disclosure. However, a person skilled in the art will appreciate that the technical solution of the present disclosure may be practiced without one or more of the specific details, or other methods, components, materials, and the like may be employed. In other instances, well-known structures, materials, or operations are not shown or described in detail to avoid obscuring aspects of the present disclosure.
Although the relative terms such as “on,” “below,” “upper,” and “lower” are used in the specification to describe the relative relationship of one component to another component, these terms are used in this specification for convenience only, for example, as a direction in an example shown in the drawings. It should be understood that if the device is turned upside down, the “upper” component described above will become a “lower” component. When a structure is “on” another structure, it is possible that the structure is integrally formed on another structure, or that the structure is “directly” disposed on another structure, or that the structure is “indirectly” disposed on the other structure through other structures.
In this specification, the terms such as “a,” “an,” “the,” and “said” are used to indicate the presence of one or more elements and components. The terms “comprise,” “include,” “have,” “contain,” and their variants are used to be open ended, and are meant to include additional elements, components, etc., in addition to the listed elements, components, etc. unless otherwise specified in the appended claims. If a component is described as having “one or more” of the component, it is understood that the component can be referred to as “at least one” component.
The terms “first,” “second,” etc. are used only as labels, rather than a limitation for a number of the objects. It is understood that if multiple components are shown, the components may be referred to as a “first” component, a “second” component, and so forth, to the extent applicable.
Disjunctive language such as the phrase “at least one of X, Y, or Z,” unless specifically stated otherwise, is otherwise understood with the context as used in general to present that an item, term, etc., can be either X, Y, or Z, or any combination thereof (e.g., X; Y; Z; X or Y; X or Z; Y or Z; X, Y, or Z; etc.). Thus, such disjunctive language is not generally intended to, and should not, imply that certain embodiments require at least one of X, at least one of Y, or at least one of Z to each be present.
The above-described embodiments of the present disclosure are merely possible examples of implementations set forth for a clear understanding of the principles of the disclosure. Many variations and modifications may be made to the above-described embodiment(s) without departing substantially from the spirit and principles of the disclosure. All such modifications and variations are intended to be included herein within the scope of this disclosure and protected by the following claims.
This application claims the benefit of and priority to U.S. Provisional Patent Application No. 63/530,792, filed Aug. 4, 2023, entitled “REVERSIBLE DOOR INTERLOCK SYSTEM FOR ELEVATORS,” the content of which is hereby incorporated herein by reference in its entirety.
Number | Date | Country | |
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63530792 | Aug 2023 | US |