Patent Grant
8385064
This invention relates to electronic enclosures, and more particularly, this invention relates to heat management of electronic enclosures.
Many pizza box type enclosures include a removable fan shelf module that provides air flow and cooling to electronic components within the enclosure, such as mounted in various compartments or shelves. This pizza box type enclosure is also referred to as a pizza box form factor because it is a style of computer case that typically is very thin, for example, a one-rack unit or two-rack unit (1U or 2U) and typically about 1¾ or 3.5 inches in height, making them wide and flat, thus, looking like pizza delivery boxes. Pizza box type enclosures are often used in data centers because of the stackability of that type of system, where servers must be periodically added or enlarged with various components. Some of these systems using this type of pizza box type enclosure include higher end Ethernet switches for mounting at the top of racks. Typically, these pizza box type enclosures include a chassis and have electronic components installed and mounted in different orientations. For example, sometimes an electronic component or other unit is installed both horizontally and vertically.
In a horizontal unit, there is no real benefit in blowing the air from the right to the left or the left to the right unless there is an obstacle impeding the air flow in one direction or an air heating element located on one side or the other. For a vertically mounted unit, natural convection provides air flow upward in a vertical direction. It is possible, however, that the preferred installation direction is opposite to this natural flow because of cable routing considerations or other factors. For example, one service provider created this type of problem in a remote enclosure installation using the Total Access 1248V as manufactured by ADTRAN, INC. In that installation, the cooling fans are directing the air flow downward. Other installations for outdoor remote enclosures have been known to be vertically oriented and have fans that blow in a direction opposing the air flow of the pizza box enclosure. In these cases, the air flow and thus the cooling are dramatically reduced due to the fans flowing in opposing directions. This reduces the air flow velocity in the box, resulting in overheating of components.
An enclosure for electronics includes a chassis and an interface connector positioned within the chassis and configured to provide power. A fan shelf module is received within the chassis and has at least one fan to provide air flow through the chassis. The fan shelf module includes a pinout connector along a horizontal or vertical line of symmetry and configured to engage the interface connector and receive power therefrom, such that the fan shelf module is selectively installed in one of two opposing directions allowing a fan air flow direction to the chassis to be selected as either pulling air or pushing air through the chassis depending on the installed direction of the fan shelf module.
In one example, the chassis includes a one rack unit height and the fan shelf module includes a plurality of serially mounted fans. The pinout connector includes a planar configured tab having electrical terminals that are symmetrically arranged on top and bottom allowing the pinout connector to be received within the interface connector in either opposing directions and permitting power to be drawn therefrom.
In another example, the symmetrically arranged electrical terminals are formed as dual ground and power terminals. In another example, a plurality of electronic shelf modules are received within the enclosure and arranged to receive the air flow created by the fan shelf module. The electronic shelf modules include vertical partition panels or members spaced parallel from each other and each configured to receive and support electronic modules. The enclosure is substantially rectangular configured in another example and includes side and end walls and receives the fan shelf module at one end wall. The plurality of electronic shelf modules are received in parallel to each other and to the fan shelf module. The enclosure includes a pizza box type enclosure in another example.
In one example, the chassis includes a fixed module frame near the end wall and includes a receiving slot and a guide edge. The fan shelf module includes a fan shelf tab and support track. The fan shelf module is installed within a first direction by sliding the fan shelf tab within the receiving slot and providing air flow in a first direction or installing the fan shelf module within a second opposing direction by reversing orientation of the fan shelf module and sliding the support track over the guide edge and providing air flow in a reverse direction.
Other objects, features and advantages of the present invention will become apparent from the detailed description of the invention which follows, when considered in light of the accompanying drawings in which:
Different embodiments will now be described more fully hereinafter with reference to the accompanying drawings, in which preferred embodiments are shown. Many different forms can be set forth and described embodiments should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope to those skilled in the art.
As illustrated, the electronic shelf modules are formed as vertical partition members, for example, a rectangular configured partition panel 28 that includes a bottom support 30 that engages against the bottom wall 23d of the enclosure 20 and a top fixture support 32 that engages a top cover, which is received over the enclosure. Rivets or other fastening members can be used to secure the partition panels to the bottom wall of the enclosure and any top cover of the enclosure. Each partition panel includes two rectangular configured openings 34 that receive an electronic component such as an electronic shelf unit or other electronic module in an example. The rectangular openings 34 also allow air flow to pass through the enclosure and not be retarded by any partition panels 28. Although a one-rack unit height for the enclosure is illustrated, the enclosure could be a two-rack unit height or greater height and involve different enclosure configurations besides the illustrated rectangular configuration.
The fan shelf tab 56 is received within the receiving slot 52 when the fan shelf module is installed in the first direction as shown in
The various components for the enclosure and fan shelf module can be made from standard sheet metal that is stamped or formed to the appropriate configuration as shown in
In
It should be understood that a secondary solution is to have two receiving connectors mounted to alternate sides of a circuit board on the equipment the fan shelf is installed into, which has an offset around the center axis. This is a flexible option, but requires two receiving connectors on a board instead of one and is not as preferred. In some fan designs, the bias voltage on the fan could be reversed to reverse the flow, but most newer fans, however, have polarity protection and fan blade shapes that obviate this as an option.
Many modifications and other embodiments of the invention will come to the mind of one skilled in the art having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is understood that the invention is not to be limited to the specific embodiments disclosed, and that modifications and embodiments are intended to be included within the scope of the appended claims.
| Number | Name | Date | Kind |
|---|---|---|---|
| 6735081 | Bishop et al. | May 2004 | B1 |
| 6817889 | Chang et al. | Nov 2004 | B2 |
| 7023877 | Blackburn et al. | Apr 2006 | B1 |
| 7054155 | Mease et al. | May 2006 | B1 |
| 7481704 | Kao et al. | Jan 2009 | B2 |
| 7907404 | Wu et al. | Mar 2011 | B2 |
| 8246301 | Li | Aug 2012 | B2 |
| 20050237714 | Ebermann | Oct 2005 | A1 |
| 20090021911 | Lee et al. | Jan 2009 | A1 |
