The invention relates to reversible-flow filters with a filter housing, with an inlet for unfiltered fluid, with a filter insert arranged in the filter housing and having a cylindrical filter wall, the inner space of the said filter insert being connected to the fluid inlet, with an outlet for filtered fluid, and with a backwash device which is arranged in the inner space of the filter insert and is rotatable about the axis of the filter insert and which has a backwash body with a washing gap, preferably reaching near to the surface of the filter wall, for cleaning off the inside of the filter wall in backwash operation, the backwash device being coupled at one of its axial ends to a rotary drive and being connected with its other axial end to a sludge discharge.
Reversible-flow filters, consequently filters with a backwash device, by means of which the filter medium used for filtering the fluid can be purified, and therefore backwashed, preferably without the filtering operation being interrupted, have been known for many years. For backwashing, a scavenging gas or the like may be used, or the reversible-flow filters may use for the backwashing action an inherent medium, in particular filtered fluid, which is routed through the filter wall in countercurrent to the filtering direction, in order to release dirt particles on the dirty side of the filter wall. Backwashing with an inherent medium may also be reinforced by the action of scavenging gas.
Automatic filters with a backwash device may have a multiplicity of filter candles which are backwashed separately, in which case a relatively large filter area in the filter housing can be accommodated due to the multiplicity of filter candles. WO 01/89658 A1 shows, for example, a reversible-flow filter with filter candles which are backwashed, offset in time, at one or the other of the filter-candle ends, in order to improve the backwash effect on the filter wall and is incorporated by reference into this application for showing the same.
Furthermore, reversible-flow filters constructed as ring-type screen filters are also known, which are provided with a filter insert, the circumferential wall of which forms the filter wall. In ring-type screen filters, it is possible to arrange the backwash body in the inner space of the filter insert, so as to suck away, relatively near to the filter wall, the foreign bodies which are filtered out during filtering operation. In ring-type screen filters, the available filter area depends on the overall height and/or the diameter of the filter insert.
A reversible-flow filter with a backwash body arranged inside the filter insert and with a backwash gap extending uninterruptedly over the height of the filter wall, is known from DE 34 31 396 C2, and a reversible-flow filter with a washing gap interrupted over the height is known from DE 34 43 752 A1. All the washing gaps extend near to the filter wall in order to suck away locally the dirt particles which have been deposited there.
Whereas in reversible-flow filters with filter candles which are attacked by the flow and cleaned off via the candle ends, even relatively large dirt particles present no problems, in ring-type screen filters deposits caused by algae or other larger dirt particles which are not sluiced out through the washing gap running past close to the filter wall may lead, when corresponding reversible-flow filters are used continuously, to problems which make it necessary for the reversible-flow filters to be shut down and re-cleaned.
An object of the invention is to provide a reversible-flow filter having a ring-type screen filter insert, in which the abovementioned disadvantages do not arise.
This and further objects are achieved by means of the invention in that the backwash bodies provided with a suckaway slot which can be opened into the inner space and is separate from the washing gap and the opening cross section of which is larger than the opening cross section of the washing gap, and in that the backwash device has a hollow shaft which is at least partially movable in relation to the backwash body and is rotatable about the axis of rotation by means of the rotary drive and via which the washing gap or the suckaway slot can be connected or is connected to the sludge discharge as a function of the relative position between the backwash body and hollow shaft.
In the reversible-flow filter according to the invention, therefore, two orifices with different dimensions are provided in the filter inner space for the backwashing of the filter insert, to be precise, on the one hand, a washing gap which in a way known per se cleans off the filter medium near the filter wall, especially in the same way as a filter screen, locally in countercurrent at a high flow velocity, and, on the other hand, a suckaway slot which, however, is connected to the sludge discharge solely in the case of a stipulated relative position between the backwash body, on the one hand, and the hollow shaft, on the other hand, and via which deposits in the inner space can be sucked away or transported away from the filter insert. Since the suckaway slot which has larger dimensions than the washing gap is present, on the one hand, the washing gap itself can be reduced, since the task of the washing gap can be concentrated or restricted to cleaning off the filter wall in countercurrent, while all other impurities which have penetrated into the filter inner space and/or have formed there over a relatively lengthy operating period, such as, for example, algae in water filtration, can be sluiced out of the filter inner space through the suckaway slot which, where appropriate, is considerably larger.
The absolute size of the washing gap and the ratio of the size of the washing gap to the size of the suckaway slot can, in principle, be adapted, as desired, to the intended use of the reversible-flow filter. Especially advantageously, the ratios of the opening cross sections of the suckaway slot to those of the washing gap may prove to be those in which the suckaway slot has a more than two, preferably more than three and especially more than five times larger opening cross section than the washing gap. While the washing gap preferably extends parallel to the axis of rotation over the height of the backwash body, at least in that region in which the filter wall has the filtering function of the reversible-flow filter is located, the suckaway slot may not only be wider, but also have a smaller height, as long as it is ensured that the suckaway slot or an inflow orifice for the suckaway slot can still be closed by means of the hollow shaft in the case of a specific relative position, so that only the washing gap is then acted upon.
According to an advantageous refinement of a backwash body, this may have a ring segment portion, which is preferably formed concentrically to the axis of rotation, for the rotatable reception of the hollow shaft, and also a box portion which projects radially from the said ring segment portion and on the end face of which the washing gap is formed. The distance between the axis of rotation and the filter wall can be bridged by the box portion, while, in principle, the ring segment portion may be formed directly adjacently to the hollow shaft and, in principle, receives the latter rotatably. The suckaway slot may be formed directly on the ring segment portion, according to a special advantageous refinement of the backwash body being formed symmetrically with respect to a mid-plane which passes through the axis of rotation. The hollow shaft preferably has at the circumference a segment cut-out, via which either the washing gap or the suckaway slot is connected or can be connected to the sludge discharge as a function of the relative position of the hollow shaft with respect to the backwash body. According to a special advantageous refinement, the clear width of the segment cut-out may be approximately equal to the clear width of the suckaway slot and to the clear width inside the wash body, the clear width preferably tapering (only) inside the box portion towards the washing gap.
In order to improve the cleaning action of the washing gap and for the cleaning-off of the filter wall, particularly in the above-described refinement of the backwash body, according to an especially advantageous refinement sealing lips and/or brush strips or the like may be arranged on the end face of the backwash body, preferably on the end face of the box portion, in particular on both sides of the washing gap, and touch the inside of the filter wall and thereby mechanically reinforce the fluidic or hydraulic backwashing action of the backwash device. Particularly when brush strips are used, the suckaway slot has the further advantage that even the impurities released mechanically with the brush stripes outside the washing gap, and, when the backwash body is rotating, especially upstream of the washing gap in the direction of rotation, can be sucked away from the filter inner space.
According to an alternative refinement of a backwash body, the latter may have a segment portion, provided with the suckaway slot, for the rotatable reception of the hollow shaft, and a radially projecting box portion, on the end face of which the washing gap is formed. The outer contour of the segment portion may be approximately as desired, the axis of rotation of the hollow shaft preferably being positioned in the center of the segment portion. It is especially advantageous for the backwashing and cleaning-off effect on the filter wall if the box portion has a first chamber wall and a second chamber wall, between the end faces of which the washing gap is formed, the end face of the first chamber wall extending at least partially with a subsection nearer to the surface of the filter wall than the end face of the other chamber wall. Backwashing is especially effective and intensive if the subsection forms a cross-flow run-in slope and/or the end face of the second chamber wall forms a first zone remote from the washing gap and a second zone near the washing gap, in which zone the distance to the surface of the filter wall is greater than on the subsection and smaller than in the first zone. Alternatively or additionally, the subsection and the second zone may delimit the washing gap and narrow it in relation to the distance between the chamber walls. As a result of the said measures on the end faces of the backwash body, each taken separately or altogether, an improved flow characteristic can be achieved in the gap between the backwash body and the surface of the filter wall and the Bernoulli effect can be utilized more effectively in order to improve the cleaning action.
It may be a further advantage in this case if a sealing lip and/or brush strip which touches the inside of the filter wall is arranged only on the end face of the first chamber wall, preferably laterally and outside the subsection.
So that a modular set-up of reversible-flow filters can be achieved and reversible-flow filters employ an identical technique to be implemented at different overall heights, it may be advantageous if the backwash body is composed of a plurality of backwash-body segments, each segment forming an axial subsection of the washing gap and of the suckaway slot. The segments can then be clamped between two cover plates, by means of which the inner region of the end segments and those of the suckaway slot and the washing gap are closed at the axial ends of the wash body. According to an especially advantageous refinement, the segments of the backwash body can then be penetrated by an anchor tube which is arranged parallel to the axis of rotation and in the ends of which tension screws for clamping the segments between the cover plates are screwed.
For rotary coupling between the hollow shaft and backwash body, it is especially advantageous if the hollow shaft is provided with a driving pin and the backwash body is provided with at least one driving nose. The driving nose may be formed, in particular, on one of the cover plates. In an especially advantageous concept, by a reversal in direction of the rotary drive, a variation in the relative position between the hollow shaft, on the one hand, and the backwash body, on the other hand, is initiated and achieved. For this purpose, the backwash body may have, for example, two driving noses and, in the case of a reversal in direction of rotation, the hollow shaft can be rotated by means of the driving pin partially between the driving noses, without the backwash body being driven. Depending on a configuration of the segment orifice in the hollow shaft, for example, a travel of 180° can be covered until the driving pin and driving nose come into contact again. A driving nose may consist correspondingly of any elevation or of any desired projection or the like. It may also consist of the respective opposite end edges of a body extending over a subarc. The driving pin and the driving noses may preferably be positioned outside the filter insert in a lid part of the filter housing.
Also preferably, the filter housing may be designed essentially cylindrically, the filter inlet being arranged at the bottom of the filter housing, the filtrate outlet on the circumference of the filter housing, the sludge discharge at the bottom of the filter housing in the center of the filter inlet, and the rotary drive on the lid part of the filter housing.
These and other objects, aspects, features, refinements and advantages of the invention will become apparent to those skilled in the art upon a reading of the Detailed Description of the invention set forth below taken together with the drawings which will be described in the next section.
The invention may take physical form in certain parts and arrangement of parts, a preferred embodiment of which will be described in detail and illustrated in the accompanying drawings which form a part hereof and wherein:
Referring now to the drawings wherein the showings are for the purpose of illustrating preferred and alternative embodiments of the invention only and not for the purpose of limiting the same, a reversible-flow filter is shown in
A backwash device, designated as a whole by reference symbol 20, is positioned in the inner space 8 of the filter insert 5 and can be rotary-driven in rotation about the axis of rotation D by means of a rotary drive 11 which is connected via a connecting flange 12 to the lid part 3. The rotary drive 11 cooperates by means of a rotary journal 14 on its drive shaft 13, the rotary journal 14 being designed here as a square, with an upper axial end of the backwash device 20, in order to couple the backwash device 20 to the rotary drive 11, as will also be explained.
So that the filter wall 6 can be cleaned off partially on the dirty side by means of the backwash device 20 even while filtering operation is running, the backwash device 20 has a backwash body 22 which, as can be seen especially clearly in
As can be seen clearly in
The ring segment portion 26 is provided furthermore, on the segment portion lying opposite the washing gap 24 and the region of connection of the box portion 27, with a relatively large orifice, the width of which corresponds here to the inner portion of the two chamber walls 27′ of the box portion 27 at the widest point. This orifice, virtually on the rear side of the ring segment portion 26 in relation to the box portion 27, serves as a suckaway slot 29 for coarser impurities or agglomerates, and, in the exemplary embodiment shown, the width of this orifice, consequently of the suckaway slot 29, is about 5 times wider than the width of the washing gap 24. In the illustration according to
By means of the backwash device 22 according to the invention, therefore, on the one hand, intensive cleaning-off of the filter wall 6 on the inside 6′ in cross flow to the filtering direction can take place and, on the other hand, larger solid agglomerates, algae accumulations or the like can be transported away from the entire inner space 8 of the filter insert 5, without the filter housing having to be opened and/or a separate valve or the like having to be actuated, since the same line system (hollow shaft 30, sludge discharge 17) and the same discharge valve 15 flanged to the sludge discharge 16 can be used for the selective removal of dirt via the washing gap 24 or the suckaway slot 29.
In the exemplary embodiment shown, a change in the relative position between the hollow shaft 30, on the one hand, and the backwash body 22, on the other hand, takes place by a reversal in the direction of rotation of the driven shaft 13 of the rotary drive 11. The upper axial end 35 of the hollow shaft is provided inside the lid part 3 with a radially projecting driving pin 36 which cooperates with driving surfaces 28A, 28B which are provided in the upper end region of the ring segment portion 26 of the backwash body 22. To explain the variation in the relative position of the hollow shaft 30 and backwash body 22 in the case of a reversal in direction of rotation, then, reference is made first to
Reference is also made, then, to
The two brush strips 25 can be latched on both sides of the suckaway slot 24 in grooves 47, which are formed on both sides of the washing gap 24 on the end face 23, and are cut approximately, as desired, to a suitable length, depending on the height of the overall backwash body 22.
A groove 147 for receiving a sealing lip or brush strip 125 which touches the inside of the filter wall 106 is formed laterally and outside the subsection 171 on the end face 123A of the first chamber wall 127A. There is no brush strip arranged on the chamber wall 127B so that a cross flow can take place there.
A person skilled in the art may gather from the above description numerous modifications which should come within the scope of protection of the accompanying claims. The exemplary embodiment shown in
While considerable emphasis has been placed on the preferred embodiments of the invention illustrated and described herein, it will be appreciated that other embodiments, and equivalences thereof, can be made and that many changes can be made in the preferred embodiments without departing from the principles of the invention. Furthermore, the embodiments described above can be combined to form yet other embodiments of the invention of this application. Accordingly, it is to be distinctly understood that the foregoing descriptive matter is to be interpreted merely as illustrative of the invention and not as a limitation.
Number | Date | Country | Kind |
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20 2011 000 268.3 | Feb 2011 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB12/50327 | 1/24/2012 | WO | 00 | 7/31/2013 |