The invention relates to the field of hydraulic devices and nozzles for use with the same.
Hydraulic orifices are commonly required in various applications, including high-pressure washers and water jet metal-cutting manufacturing tools. Hydraulic orifices are also required in needle-free injections systems where liquid is pressurized and expelled through a small hydraulic orifice to create a fine jet injection stream capable of penetrating the skin of human or animal tissues. Examples of needle-free injection systems with hydraulic orifices are the Pulse 250™ manufactured by Pulse NeedleFree Systems, Inc., and the invention disclosed in U.S. Pat. No. 7,029,457. The nozzle's hydraulic orifice is a critical component of needle-free injection systems because the liquid injectate takes the shape of the hydraulic orifice as the liquid is expelled, and this fine shape is important to the force and quality of the liquid injection stream.
Many needle-free injectors use an outlet valve to prevent air from entering the injector when filling the injector with medicine. Upon actuation, the liquid flows through the outlet valve and then through the nozzle containing a hydraulic orifice and into the subject. In these applications, it is important that the nozzle with the hydraulic orifice has a watertight connection with the outlet valve so that the liquid has only one route of exit, which is through the nozzle's hydraulic orifice. This watertight connection is especially important in needle-free injection systems where liquid is often pressurized to over 700 bars. Accordingly, at these high pressures, needle-free injection systems will often require the use of tools to tightly secure the outlet valve to the nozzle.
The hydraulic orifices used in needle-free injection devices are very small, commonly smaller than one-half of a millimeter. Because the hydraulic orifices are so small, they are prone to clogging or partial clogging if debris enters the hydraulic orifice. This debris may be dirt, loose materials from the injection device or rubber from medicine vials. When this debris reaches the nozzle's hydraulic orifice, it may block the orifice and prevent liquid from being expelled from the device. Alternatively, the debris may partially block the hydraulic orifice and alter the injection stream as the liquid flows through hydraulic orifice. Further, because the orifice is so small, when debris obstructs the hydraulic orifice, it is difficult for an operator to remove this debris from the hydraulic orifice. Typically, substantial disassembly of the device would be required, followed by use of a microscope to view the hydraulic orifice and the use of precise tools to remove the debris without damaging the hydraulic orifice. In many remote settings, including livestock farms, it is impractical to implement complex hydraulic orifice cleaning methods.
In a first aspect, the present invention is directed to a reversible hydraulic nozzle. The reversible hydraulic nozzle includes a front body section, which includes a hydraulic orifice, and a rear body section, which includes a rear opening. The reversible hydraulic nozzle is configured to be in fluid communication with an outlet valve of a hydraulic device in each of a dispensing orientation and a cleaning orientation.
Preferably, the hydraulic orifice has a first diameter, and the rear opening has a second diameter. More preferably, the second diameter is larger than the first diameter.
Preferably, the rear body section is configured to be more proximal to the outlet valve than the front body section in the dispensing orientation. More preferably, the rear body section is configured to be in contact with the outlet valve of the hydraulic device in the dispensing orientation. Most preferably, the rear body section is configured to be slidably positioned within the outlet valve of the hydraulic device in the dispensing orientation. In certain embodiments, the rear body section is configured to be slidably positioned over the outlet valve of the hydraulic device in the dispensing orientation.
Preferably, the front body section is configured to be more proximal to the outlet valve than the rear body section in the cleaning orientation. More preferably, the front body section is configured to be in contact with the outlet valve of the hydraulic device in the cleaning orientation. Most preferably, the front body section is configured to be slidably positioned within the outlet valve of the hydraulic device in the cleaning orientation. In certain embodiments, the front body portion is configured to be slidably positioned over the outlet valve of the hydraulic device in the cleaning orientation.
Preferably, a front width of the front body section is substantially the same as a rear width of the rear body section. Preferably, the reversible hydraulic nozzle is generally cylindrical, and a front diameter of the front body section is substantially the same as a rear diameter of the rear body section.
Preferably, the first diameter is from about 0.1 to 1.0 mm. More preferably, the diameter is from about 0.1 to 0.5 mm. Most preferably, the diameter is from about 0.2 to 0.4 mm. In certain embodiments, a ratio of the second diameter to the first diameter is about 5:1 to 10:1. In other embodiments, a ratio of the second diameter to the first diameter is about 15:1 to 20:1.
Preferably, a portion of the reversible hydraulic nozzle is configured to engage with a fastener of the injection device in order that the fastener restricts movement of the reversible hydraulic nozzle relative to the outlet valve in each of the dispensing orientation and the cleaning orientation. More preferably, the reversible hydraulic nozzle includes a flange section positioned between the front body section and the rear body section. The flange section is configured to engage with a fastener of the injection device in order that the fastener restricts movement of the reversible hydraulic nozzle relative to the outlet valve in each of the dispensing orientation and the cleaning orientation. Preferred fasteners, include, but are not necessarily limited to: retention nuts: retaining pins, and ball locks. Most preferably, the fastener is a retention nut.
Preferably, the hydraulic device is selected from the group consisting of high-pressure washers, water jet metal-cutting manufacturing tools, aerosol spray devices, and needle-free injection devices. Most preferably, the hydraulic device is a needle-free injection device.
In a second aspect, the present invention is directed to a hydraulic device that includes an outlet valve and the reversible hydraulic nozzle of the first aspect of the present invention.
Preferably, the hydraulic device of the second aspect of the invention includes a seal configured to create a sealed connection between the reversible hydraulic nozzle and the outlet valve in each of the dispensing orientation and the cleaning orientation. Preferably, the reversible hydraulic nozzle is configured to abut the seal, and the seal is configured to abut the outlet valve in each of the dispensing orientation and the cleaning orientation. In certain embodiments, the seal is fixedly attached to the outlet valve. In other embodiments, the seal is not fixedly attached to the outlet valve. Preferably, the rear body section of the reversible hydraulic nozzle is configured to be slidably positioned within the seal in the dispensing orientation. Preferably, the seal is configured to be positioned between the rear body section and a seal retaining wall of the outlet valve in the dispensing orientation. Preferably, the front body section of the reversible hydraulic nozzle is configured to be slidably positioned within the seal in the cleaning orientation. Preferably, the seal is configured to be positioned between the front body section and a seal retaining wall of the outlet valve in the cleaning orientation. Preferably, the seal is selected from the group consisting of a u-cup, seals, quad seals, O-rings, and combinations thereof.
Preferably, the hydraulic device of the second aspect of the invention includes a fastener configured to restrict movement of the reversible hydraulic nozzle of the first aspect of the invention relative to the outlet valve in each of the dispensing orientation and the cleaning orientation. Preferably, the fastener is selected from the group consisting of a retention nut, a retaining pin, and a ball lock. Most preferably, the fastener is a retention nut.
Preferably, the hydraulic device is selected from the group consisting of high-pressure washers, water jet metal-cutting manufacturing tools, aerosol spray devices, and needle-free injection devices.
In a third aspect, the present invention is directed to a method of performing an injection with a needle-free injection device of the second aspect of the present invention, wherein the reversible hydraulic nozzle is positioned in the dispensing orientation. The method includes the following steps: pressing the front body section of the reversible hydraulic nozzle against a subject to be injected: and injecting an injectate into the subject to be injected.
In a fourth aspect, the present invention is directed to a method of cleaning the reversible hydraulic nozzle of the needle-free injection device of the second aspect of the present invention, wherein the reversible hydraulic nozzle is positioned in the cleaning orientation. The method includes the following steps: actuating the needle-free injection device in order to pass a fluid from the outlet valve of the injection device and into the hydraulic orifice.
Additional aspects of the invention, together with the advantages and novel features appurtenant thereto, will be set forth in part in the description which follows, and in part will become apparent to those skilled in the art upon examination of the following, or may be learned from the practice of the invention. The objects and advantages of the invention may be realized and attained by means of the instrumentalities and combinations particularly pointed out in the appended claims.
Certain aspects of the invention will now be described with respect to the exemplary embodiments depicted in the figures, but are not limited to such embodiments.
In one aspect, the present invention is directed to a reversible hydraulic nozzle. The reversible hydraulic nozzle is configured to be in fluid communication with an outlet valve of a hydraulic device in each of a dispensing orientation and a cleaning orientation. An exemplary reversible hydraulic nozzle 10 is shown in
In another aspect, the present invention is directed to a hydraulic device that includes the reversible hydraulic nozzle of the present invention. Hydraulic devices of the present invention that include the reversible hydraulic nozzle of the present invention may be any devices that are used to dispense pressurized fluid and include, but are not necessarily limited to, aerosol sprayers (e.g., for paints or chemicals), high-pressure washers, water jet metal-cutting manufacturing tools, and needle-free injection devices. An exemplary needle-free injection device 12 of the present invention is shown in
Referring to
As described herein, reversible hydraulic nozzle 10 is positionable in and movable between the dispensing orientation and the cleaning orientation. This is generally accomplished by removing reversible hydraulic nozzle 10 from injection device 12 and reversing its orientation before reinstalling it in injection device 12. Furthermore, retention nut 18 is configured to restrict movement of reversible hydraulic nozzle 10 relative to outlet valve 14 in each of the dispensing orientation and the cleaning orientation, including when pressurized fluid is expelled through outlet valve 14 and out of reversible hydraulic nozzle 10 of injection device 12. Retention nut 18 is capable of restricting movement of reversible hydraulic nozzle 10 relative to outlet valve 14 in each of the dispensing orientation and the cleaning orientation even when retention nut 18 is not tightly fastened to injection device 12. Additionally, O-ring 16 creates a fluid-tight sealed connection between outlet valve 14 and reversible hydraulic nozzle 10 in each of the dispensing orientation and the cleaning orientation, thereby preventing injectate fluid from exiting outlet valve other than via the internal fluid passageway of reversible hydraulic nozzle 10.
Referring to
Rear opening 30 is in fluid communication with hydraulic orifice 32, thereby defining a fluid passageway that extends the entire length of reversible hydraulic nozzle 10. It should be understood that reversible hydraulic nozzle 10 is strong enough such that rear opening 30 and hydraulic orifice 32 are able to withstand pressures of up to 15,000 psi (approximately 1,000 bars) during operation of injection device. The diameter of rear opening 30 is larger than the diameter of hydraulic orifice 32. The diameter of hydraulic orifice 32 is preferably between 0.1 mm and 1.0 mm, more preferably between 0.1 mm and 0.5 mm, and most preferably between 0.2 mm and 0.4 mm. It should be understood that the ratio of the diameter of rear opening 30 to the diameter of hydraulic orifice 32 can vary significantly. For example, if hydraulic orifice 32 is relatively large (e.g., 0.5 mm to 1.0 mm), the ratio may be approximately 5:1 to 10:1. Conversely, if hydraulic orifice 32 is relatively small (e.g., 0.1 mm to 0.4 mm), the ratio may be approximately 15:1 to 20:1.
As best shown in
Referring to
Referring to
It will be appreciated that retention nut 18 is configured to removably attach or fasten to dose chamber 64 via threaded engagement and to restrict movement of reversible hydraulic nozzle 10 relative to outlet valve 14 in each of the dispensing orientation and the cleaning orientation when injection device 12 is actuated and fluid is expelled through outlet valve 14 and out of reversible hydraulic nozzle 10 at a high pressure. Although injection device 12 is shown with retention nut 18, it should be understood that any suitable fastener may be utilized to restrict movement of reversible hydraulic nozzle 10 relative to outlet valve 14, including when pressurized fluid is expelled from outlet valve 14 and out of reversible hydraulic nozzle 10. Suitable alternative fasteners include, but are not necessarily limited to, retaining pins, ball locks, or any other fastener capable of engaging dose chamber 64 in a manner analogous to the threaded engagement described herein.
In the dispensing orientation shown in
In the cleaning orientation shown in
Reversible hydraulic nozzle 10 can be interchangeably positioned in the dispensing orientations and cleaning orientations as described above and shown in
Referring to
As shown in
However, it should be understood that reversible hydraulic nozzle 10 need not be fully inserted within outlet valve 14 or rendered immobile with respect to outlet valve 14 in order for O-ring 16 to create a fluid-tight sealed connection between outlet valve 14 and reversible hydraulic nozzle 10. Thus, it is contemplated that injection device 12 can still function optimally when reversible hydraulic nozzle 10 is in either the dispensing orientation or the cleaning orientation even if retention nut 18 is not fully or tightly fastened to dose chamber 64. For example, as shown in
It should be understood that flange section 24 is configured to engage with retention nut 18 so that retention nut 18 can restrict movement of reversible hydraulic nozzle 10 relative to outlet valve in each of the dispensing orientation and the cleaning orientation. As shown in
It should also be understood that retention nut 18 (or any other suitable fastener) and/or reversible hydraulic nozzle 10 may be modified such that retention nut 18 is configured to engage a portion of reversible hydraulic nozzle 10 other than flange section 24 in order to restrict movement of reversible hydraulic nozzle 10 relative to outlet valve in each of the dispensing orientation and the cleaning orientation. For example, retention nut 18 (or any other suitable fastener) may be modified to engage with front body section 20 and rear body section 22 in the respective dispensing orientation and cleaning orientation. In such embodiments, reversible hydraulic nozzle 10 may be modified to omit flange base 28 and/or flange 26 of flange section 24.
It should further be understood that, in an alternative embodiment of injection device 12, O-ring 16 need not be fixedly attached to outer cylindrical nozzle alignment wall 78 of outlet valve 14 as shown in
It should additionally be understood that any seal configured to create a fluid-tight sealed connection between reversible hydraulic nozzle 10 and outlet valve 14 may be substituted for O-rings 16, 82. Suitable seals include, but are not necessarily limited to, U-cup seals, quad seals or any other functional alternative to an O-ring.
Moreover, referring to
As noted above, the reversible hydraulic nozzle of the present invention can readily be adapted for use with a wide variety of hydraulic devices used to dispense pressurized fluid. It should further be noted that, while reversible hydraulic nozzle 10 is shown in use with needle-free injection device 12, the reversible hydraulic nozzle of the present invention is usable with a wide variety and various types of needle-free injection devices.
The dispensing action of an injection device of the present invention and a method of using the same to administer an injection will now be described with respect to the exemplary embodiment depicted in the Figures. Prior to use, the components of injection device are in the positions shown in
Over time, reversible hydraulic nozzle 10 may accumulate debris through regular use of injection device 12 to perform injections with reversible hydraulic nozzle 10 installed in the dispensing orientation. This debris may completely or partially block the fluid passageway of reversible hydraulic nozzle 10. Referring to
The cleaning action of an injection device of the present invention and a method of using the same to remove debris from reversible hydraulic nozzle 10 will now be described with respect to the exemplary embodiment depicted in the Figures. A user may remove retention nut 18 and reversible hydraulic nozzle 10 from the position shown in
From the foregoing it will be seen that this invention is one well adapted to attain all ends and objectives herein-above set forth, together with the other advantages which are obvious and which are inherent to the invention.
Since many possible embodiments may be made of the invention without departing from the scope thereof, it is to be understood that all matters herein set forth or shown in the accompanying drawings are to be interpreted as illustrative, and not in a limiting sense.
Further, it is to be understood that relative terms such as “front” and “rear” are used for illustrative purposes only and are not to be understood as restricting the orientation of a component thus described.
While specific embodiments have been shown and discussed, various modifications may of course be made, and the invention is not limited to the specific forms or arrangement of parts and steps described herein, except insofar as such limitations are included in the following claims. Further, it will be understood that certain features and subcombinations are of utility and may be employed without reference to other features and subcombinations. This is contemplated by and is within the scope of the claims.
This application is based on and claims priority to U.S. Provisional Application Ser. No. 63/176,597 filed on Apr. 19, 2021, which is hereby incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US22/25286 | 4/19/2022 | WO |
Number | Date | Country | |
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63176597 | Apr 2021 | US |