The present disclosure relates to an amorphous catalyst composite, including an amorphous isotropic carbon compound with a carbon defect and a nanoparticle, and a method of preparing the same.
The usage of fossil fuels has increased rapidly as the energy demand increases gradually. Consequently, the carbon dioxide which is regarded as a greenhouse gas is accumulated in the atmosphere and the atmospheric temperature rises continuously due to the greenhouse effect, resulting the rapid climate change being observed in all over the world. To overcome the crisis concerned with the climate change, several efforts have been made to replace fossil fuels to the alternative energy. Among the various alternative energy sources, the hydrogen energy is a promising energy source due to its high energy density (142 MJ kg−1) compared to that of gasoline (46 MJ kg−1). During the combustion in such as fuel cell, hydrogen molecules react with oxygen molecules and produce only water, which is eco-friendly. However, the absence of a viable, safe, easy and cost-effective strategy for hydrogen storage is one of the critical barriers for the proposed economy. In addition, on-board hydrogen storage continues to be challenging because gaseous hydrogen must be contained in a small volume without adding significant weight to the vehicle.
One of the goals of the hydrogen storage system is to find materials with an enthalpy for hydrogen adsorption between 15 kJ/mol and 20 kJ/mol at ambient conditions. Among a wide range of potential materials for hydrogen storage, carbon-based systems have received tremendous research interest due to their low mass density, high surface area, and chemical stability. However, common carbon materials and other porous materials inducing hydrogen physisorption have lower storage capacity due to weak van der Waals forces between the adsorbent and hydrogen molecules. Because they have a fairly low enthalpy of hydrogen bonding (<10 kJ/mol), they are too weak to adsorb hydrogen.
To overcome these shortcomings, there has been an attempt to use a metal catalyst in hydrogen storage materials to improve hydrogen storage capacity at room temperature. However, the structural stability of dispersed metal catalysts still remains a major problem because metal atoms tend to aggregate due to their strong cohesion.
The present disclosure provides an amorphous catalyst composite, using an amorphous isotropic carbon compound with a carbon defect to improve the structural stability of a dispersed metal catalyst, and a method of preparing the same.
However, problems to be solved by the present disclosure are not limited to the above-described problems. Although not described herein, other problems to be solved by the present disclosure can be clearly understood by a person with ordinary skill in the art from the following descriptions.
A first aspect of the present disclosure provides an amorphous catalyst composite, including an amorphous isotropic carbon compound with a carbon defect; and a nanoparticle located at the carbon defect.
A second aspect of the present disclosure provides a method of preparing an amorphous catalyst composite, including a process of dispersing a crystalline isotropic carbon compound in an alkaline solution; a process of obtaining and calcining the dispersed material to obtain an amorphous isotropic carbon compound with a carbon defect; and a process of impregnating the obtained amorphous isotropic carbon compound in a solution containing a nanoparticle precursor.
In an amorphous catalyst composite according to embodiments of the present disclosure, an amorphous isotropic carbon compound with a carbon defect imparts stability to a nanoparticle, which can serve as an active catalyst, due to the carbon defect on its surface and thus can suppress aggregation of the nanoparticle.
In the amorphous catalyst composite according to embodiments of the present disclosure, the nanoparticle bound to the carbon defect is atomic scale and thus can readily serve as an active catalyst of a desired reaction (for non-limiting example, hydrogen adsorption and desorption). Also, the amorphous isotropic carbon compound has a high specific surface area and a high pore volume and thus can provide a high storage capacity for a target material (for non-limiting example, hydrogen atoms).
Throughout the whole document, the term “connected to” may be used to designate a connection or coupling of one element to another element and includes both an element being “directly connected to” another element and an element being “electronically connected to” another element via another element.
Through the whole document, the term “on” that is used to designate a position of one element with respect to another element includes both a case that the one element is adjacent to the other element and a case that any other element exists between these two elements.
Further, it is to be understood that the term “comprises or includes” and/or “comprising or including” used in the document means that one or more other components, steps, operation and/or the existence or addition of elements are not excluded from the described components, steps, operation and/or elements unless context dictates otherwise; and is not intended to preclude the possibility that one or more other features, numbers, steps, operations, components, parts, or combinations thereof may exist or may be added.
The term “about or approximately” or “substantially” are intended to have meanings close to numerical values or ranges specified with an allowable error and intended to prevent accurate or absolute numerical values disclosed for understanding of the present disclosure from being illegally or unfairly used by any unconscionable third party.
Through the whole document, the term “step of” does not mean “step for”.
Through the whole document, the term “combination(s) of” included in Markush type description means mixture or combination of one or more components, steps, operations and/or elements selected from a group consisting of components, steps, operation and/or elements described in Markush type and thereby means that the disclosure includes one or more components, steps, operations and/or elements selected from the Markush group.
Through the whole document, a phrase in the form “A and/or B” means “A or B, or A and B”.
Through the whole document, a phrase of “(n,m)-edge” is referred to as the edge made by two faces of n-membered and m-membered rings.
Hereinafter, embodiments and embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. However, the present disclosure may not be limited to the following embodiments, embodiments, and drawings.
A first aspect of the present disclosure provides an amorphous catalyst composite, including an amorphous isotropic carbon compound with a carbon defect; and a nanoparticle located at the carbon defect.
In an embodiment of the present disclosure, the amorphous isotropic carbon compound may include a homogeneous carbon compound having a hollow sphere shape, an ellipsoid shape, or a tube shape.
In an embodiment of the present disclosure, the homogeneous carbon compound having the hollow sphere shape may include at least one selected from C60 fullerene, C70 fullerene, C72 fullerene, C76 fullerene, C84 fullerene, and C110 fullerene, but may not be limited thereto. Specifically, the homogeneous carbon compound having the hollow sphere shape occupies a smaller volume per unit weight and thus has a lower frequency of inhibiting transfer of a material such as hydrogen molecules compared to the other shapes such as a tube shape. Therefore, the homogeneous carbon compound having the hollow sphere shape facilitates significantly excellent catalysis and target material storage compared to the other shapes such as a tube shape.
In an embodiment of the present disclosure, the nanoparticle may be atomic scale. Specifically, the amorphous isotropic carbon compound has a carbon defect on its surface, and the amorphous isotropic carbon compound may include a dangling bond and an unsaturated orbital caused by the carbon defect, or both of them. The dangling bond and the unsaturated orbital caused by the carbon defect may provide high affinity between the nanoparticle and the amorphous isotropic carbon compound. Thus, although the nanoparticle is atomic scale, it can be stably bound to the amorphous isotropic carbon compound. That is, the amorphous isotropic carbon compound with the carbon defect may serve as a support for imparting stability to the nanoparticle.
In an embodiment of the present disclosure, the nanoparticle may include at least one selected from Pt, Fe, Ni, Mo, Pd, Ru, Re, Cu, Mg, Ca, Sr, Ba, Mn, Co, Zn and Cd, but may not be limited thereto. In an embodiment of the present disclosure, the nanoparticle may be a single metal. For example, the nanoparticle may be Pt, which is a metal that can be used for hydrogen adsorption and desorption.
In an embodiment of the present disclosure, an amount of the nanoparticle may be about 0.001 part by weight to about 10 parts by weight with respect to 100 parts by weight of the amorphous isotropic carbon compound. For example, the amount of the nanoparticle may be about 0.001 part by weight to about 10 parts by weight, about 0.001 part by weight to about 5 parts by weight, about 0.1 part by weight to about 10 parts by weight, about 0.1 part by weight to about 5 parts by weight, about 1 part by weight to about 10 parts by weight, about 1 part by weight to about 5 parts by weight, or about 1 part by weight to about 4 parts by weight with respect to 100 parts by weight of the amorphous isotropic carbon compound. In an embodiment of the present disclosure, if the amount of the nanoparticles is greater than about 10 parts by weight with respect to 100 parts by weight of the amorphous isotropic carbon compound, the nanoparticle may not be atomic scale, but may be excessively aggregated, which may cause a structural instability. If the amount of the nanoparticle is smaller than about 0.001 part by weight with respect to 100 parts by weight of the amorphous isotropic carbon compound, the catalytic performance of the nanoparticle may be degraded. In an embodiment of the present disclosure, an optimal amount of the nanoparticle in the amorphous isotropic carbon compound for high capacity hydrogen storage may be about 1 part by weight to about 4 parts by weight, or about 1 part by weight to about 5 parts by weight with respect to 100 parts by weight of the amorphous isotropic carbon compound. In spite of a very small amount of the nanoparticle, the nanoparticle may exhibit excellent catalytic performance and thus may facilitate high capacity hydrogen storage.
In an embodiment of the present disclosure, an atomic ratio of the amorphous isotropic carbon compound and the nanoparticle may be about 100:0.01 to about 100:1, about 100:0.01 to about 100:0.5, about 100:0.01 to about 100:0.3, about 100:0.01 to about 100:0.26, about 100:0.1 to about 100:1, about 100:0.1 to about 100:0.5, or about 100:0.1 to about 100:0.3.
In an embodiment of the present disclosure, a specific surface area of the amorphous isotropic carbon compound may be about 50 m2/g to about 500 m2/g. Specifically, the specific surface area of the amorphous isotropic carbon compound may be about 50 m2/g to about 500 m2/g, about 50 m2/g to about 400 m2/g, about 50 m2/g to about 300 m2/g, about 100 m2/g to about 500 m2/g, about 100 m2/g to about 400 m2/g, about 100 m2/g to about 300 m2/g, about 200 m2/g to about 500 m2/g, about 200 m2/g to about 400 m2/g, about 200 m2/g to about 300 m2/g, or about 200 m2/g to about 250 m2/g, but may not be limited thereto. The amorphous isotropic carbon compound may have a higher specific surface area than a crystalline isotropic carbon compound due to a carbon defect present on its surface. The high specific surface area may provide a large binding site for the nanoparticle, and may also provide high reactivity in catalysis and a large storage site for the target material (for non-limiting example, a site sufficient for hydrogen adsorption).
In an embodiment of the present disclosure, the nanoparticle may be located at a (6,6)-edge, a (5,4)-edge, a (9.6)-edge, a (6,5)-edge, a (9,4)-edge, or a (6,4)-edge of the amorphous isotropic carbon compound. The nanoparticle may be located at the edge generated in the carbon defect. For example, the (6,6)-edge may be referred to as an edge made by two faces of 6-membered rings generated by a carbon defect.
In an embodiment of the present disclosure, the amorphous catalyst composite may be used for hydrogen adsorption and desorption, hydrogen evolution reaction (HER), oxygen reduction reaction (ORR), oxygen evolution reaction (OER), hydrogen oxidation reaction (HOR), photocatalyst or carbon dioxide reduction reaction, but may not be limited thereto. Specifically, a catalyst to be reacted may be selected from various catalysts depending on the kind of the nanoparticle. For example, an atomic Pt nanoparticle which is present at the carbon defect of the amorphous isotropic carbon compound facilitates not only adsorption of a large amount of hydrogen and but also easy desorption of hydrogen. The atomic nanoparticle can serve as an active catalyst for adsorption of hydrogen molecules, split the hydrogen molecules, and allow dissociated hydrogen atoms to move (diffuse) to areas other than the carbon defect of the amorphous isotropic carbon compound (H2-spillover). The hydrogen atoms moving to the areas other than the carbon defects may be stably adsorbed on the surface of the amorphous isotropic carbon compound.
In an embodiment of the present disclosure, the amorphous isotropic carbon compound may include a micropore, a mesopore, or both of them on the surface. Specifically, before the nanoparticle is bound to the amorphous isotropic carbon compound, the amorphous isotropic carbon compound may have a higher cumulative pore volume than a crystalline isotropic carbon compound since it includes the micropore, the mesopore, or both of them on the surface. The micropore and the mesopore may provide a high specific surface area and also provide a high reactivity in catalysis and a large storage site for the target material (for non-limiting example, a site sufficient for hydrogen adsorption).
In an embodiment of the present disclosure, a diameter of the micropore may be about 2 nm or less, about 0.1 nm to about 2 nm, about 0.5 nm to about 2 nm, or about 1 nm to about 2 nm, but may not be limited thereto. In an embodiment of the present disclosure, a diameter of the mesopore may be about 2 nm to about 50 nm, about 2 nm to about 40 nm, about 2 nm to about 30 nm, about 2 nm to about 20 nm, about 2 nm to about 10 nm, about 2 nm to about 8 nm, about 2 nm to about 6 nm, about 3 nm to about 50 nm, about 3 nm to about 40 nm, about 3 nm to about 30 nm, about 3 nm to about 20 nm, about 3 nm to about 10 nm, about 3 nm to about 8 nm, about 3 nm to about 6 nm, about 4 nm to about 50 nm, about 4 nm to about 40 nm, about 4 nm to about 30 nm, about 4 nm to about 20 nm, about 4 nm to about 10 nm, about 4 nm to about 8 nm, or about 4 nm to about 6 nm, but may not be limited thereto. Herein, the micropore has a smaller diameter than the mesopore.
For non-limiting example, the amorphous isotropic carbon compound may be C60 fullerene having a hollow sphere shape with a carbon defect, and the nanoparticle may be atomic scale Pt, and the amorphous catalyst composite may be used for physical hydrogen adsorption and desorption. In this case, the amount of hydrogen adsorbed by the amorphous catalyst composite may reach 6 wt % at room temperature and 90 bar pressure. Also, the amorphous catalyst composite can have stability even after several cycles of use and thus can be used as a hydrogen storage medium.
A second aspect of the present disclosure provides a method of preparing an amorphous catalyst composite, including a process of dispersing a crystalline isotropic carbon compound in an alkaline solution; a process of obtaining and calcining the dispersed material to obtain an amorphous isotropic carbon compound with a carbon defect; and a process of impregnating the obtained amorphous isotropic carbon compound in a solution containing a nanoparticle precursor.
Specifically, the amorphous catalyst composite of the present disclosure may be prepared through a series of processes including 1) a process of preparing the amorphous isotropic carbon compound with the carbon defect through basic activation of the crystalline isotropic carbon compound (for non-limiting example, KOH activation) and 2) a process of introducing an atomic nanoparticle into the carbon defect. That is, the crystalline isotropic carbon compound in a room temperature state may be present as a dimer, and may have a face centered cubic structure (FCC). In the present disclosure, an amorphous catalyst composite may be prepared by converting the crystalline isotropic carbon compound into an amorphous isotropic carbon compound with carbon defect through basic activation and stabilizing the atomic nanoparticle with the carbon defect.
Detailed descriptions on the second aspect of the present disclosure, which overlap with those on the first aspect of the present disclosure, are omitted hereinafter, but the descriptions of the first aspect of the present disclosure may be identically applied to the second aspect of the present disclosure, even though they are omitted hereinafter.
In an embodiment of the present disclosure, a concentration of the alkaline solution may be about 0.01 M to about 0.08 M. Also, the concentration of the alkaline solution may be about 0.01 M to about 0.07 M, about 0.01 M to about 0.06 M, about 0.02 M to about 0.07 M, or about 0.02 M to about 0.06 M. The concentration of the alkaline solution is very important for producing an amorphous isotropic carbon compound with an appropriate level of a carbon defect. If the concentration of the alkaline solution is lower than about 0.01 M, the crystallinity of the crystalline isotropic carbon compound may not be completely resolved and no carbon defect may be generated.
However, if the concentration of the alkaline solution is higher than about 0.08 M, the formation of an amorphous phase may be accelerated and the carbon compound may be torn instead of having a carbon defect, and, thus, a layered carbon compound may be produced.
In an embodiment of the present disclosure, the alkaline solution may include KOH, but may not be limited thereto.
In an embodiment of the present disclosure, the process of dispersing the crystalline isotropic carbon compound in the alkaline solution may be performed at about 273 K to about 310 K.
In an embodiment of the present disclosure, the process of dispersing the crystalline isotropic carbon compound in the alkaline solution may be performed at about 273 K to about 310 K or about 273 K to about 300 K.
Hereinafter, example embodiments are described in more detail by using Examples, but the present disclosure may not limited to the Examples.
For synthesizing amorphous C60-x fullerene, KOH activation was conducted. 400 mg of C60 fullerene was ultrasonically dispersed in 40 MI of 0.05 M KOH solution for 12 hours, maintaining the temperature at 275 K with water-jacket system. As-prepared C60 fullerene solution was centrifuged and dried in vacuum oven. Dried powder was collected and suffered the calcination step in rapid thermal chemical vapor deposition (RT-CVD) system; 1073 K for 2 hours, under Ar atmosphere. Resulting C60-x fullerene was rinsed with DI and ethanol to remove residual KOH or other ions. Finally, A C60 fullerene with a disordered amorphous structure and carbon defects was obtained (
The Raman spectra (
Meanwhile, the increased ratio of ID/IG supported that the disordered carbon structure and intrinsic carbon defects were formed in C60-x. This result demonstrated that the structure of the C60 fullerene was damaged by KOH and formed disordered defects which have the capability to facilitate the hydrogen diffusion into the inside of C60-x fullerene.
The C 1s XPS spectrum of the C60-x and C60 fullerene are shown in
The presence of defects in carbon can also be demonstrated through electron spin resonance (ESR) spectroscopy (
For introducing atomic scale of Pt metal on amorphous C60-x fullerene, wet impregnation method that add C60-x samples into the Pt precursor solution was adapted. First, 10 mg of C60-x fullerene was dispersed in chloroplatinic acid solution (H2PtCl6·Xh2O 1 mg in 2 MI deionized water). Put the solution into 25 MI round flask and stir vigorously for 6 hours under 333K. After wet impregnation, the powder was collected by centrifuging and dried in vacuum oven. Resulting Pt—C60-x suffered the heat treatment step in RT-CVD system; 398 K for 1 hours, under Ar atmosphere.
The high-angle annular dark field-scanning transmission electron microscopy (HAADF-STEM) image of as-synthesized Pt—C60-x is shown in
The X-ray diffraction (XRD) patterns of C60 fullerene and Pt—C60-x were shown in
The chemical state of elements can be confirmed through the X-ray photoelectron spectroscopy (XPS) spectra of Pt—C60-x and C60 fullerene (
To further investigate the effects of structure change of KOH activation and introducing Pt step, we examined the nitrogen adsorption-desorption analysis for measuring the change of surface area and existence of pore after KOH activation.
Based on structure characterization, the schematic illustration in
To theoretically investigate the performance of the atomic Pt-doped defective fullerene for hydrogen storage, the density functional theory (DFT) with Perdew-Burke-Ernzerhof exchange-correlation functionals equipped in Vienna Ab initio Simulation Package (VASP) was applied to measure the energetics of the hydrogen storage pathway. The cutoff energy of 450 Ev was used with kpoints of gamma.
Based on the experimental analysis, the model could be made by extracting C atoms about 10% from C60 and one Pt atom is doped on the defective C60-x. The selected model of defect C54 was made by removing 6 atoms of benzene ring to have a nanohole of 5.1 Å as shown in
The Pt atom was tested to be doped at all the possible sites around defect region as shown in
Pt atom is stabilized on the edge site between two polygonal faces and the binding energy (BE) becomes maximized around the defect area then it decreases to that of the pristine C60 as the anchoring site moves to the intact area as shown in
Also, we analyzed Pt loading ratio on Pt—C60-x through the energy dispersive spectroscopy (EDS) mapping analysis of Pt—C60-x (
The hydrogen adsorption isotherm curve of Pt—C60-x and C60 fullerene measured at room temperature is shown in
The several hydrogen adsorption (
The energetics of H2 adsorption and H atom migration were examined for the three models in
The optimized structures following the H migration paths of the three models were examined as shown in
Among proposed models, Pt(5,4)—C60-x, where Pt is doped further away from defect region, Pt stands on the edge of (5,4)-edge. As shown in
The energy profile following the H2-spillover reaction for Pt(9,6)—C60-x and Pt(6,6)—C60-x are drawn in
As for the direction of H2-spillover phenomena, two pathways towards the intact and the defect regions are compared for Pt(6,6)—C60-x in
In conclusion, Pt—C60-x of an example of the present disclosure was synthesized through KOH activation and Pt introduction process. As-synthesized Pt—C60-x has amorphous structure with carbon defects resulting from the cleavage of crystalline C60 fullerene dimer. The changes in structure was verified by XRD, Raman spectroscopy, NEXAFS, ESR, N2 isotherm adsorption/desorption analysis. The resulting amorphous C60-x fullerene has enlarged surface area which provides extended amount of adsorbed hydrogen and carbon defects in C60-x fullerene contribute the facile access of hydrogen molecules by lowering the activation energies of hydrogen adsorption and desorption. Attached Pt in atomic-scale boosted the pseudo-physically adsorption of hydrogen through the hydrogen spillover on the ambient room temperature. A gravimetric hydrogen storage capacity was achieved up to 6.0 wt % under 60 bar pressure, which is superior to that of pristine C60 fullerene. Moreover, the desorption of adsorbed hydrogen was feasible, confirmed by the repeated adsorption and desorption experiments. Through the DFT calculation, Pt is preferable doped near the defect region and it become most stabilized when it intrudes the weakened C—C bond, which is ascribed to the twisted 6-membered ring due to the strong defect reconstruction of the dangling carbons. Furthermore, this model shows very equally distributed energies in the elementary steps of H2 adsorption and H-migration. We expect our hydrogen storage strategy will be applicable to a wide range of nanomaterials, providing a breakthrough to realize high-performance hydrogen storage.
It would be understood by a person with ordinary skill in the art that various changes and modifications may be made based on the above description without changing technical conception and essential features of the present disclosure. Thus, it is clear that the above-described embodiments are illustrative in all aspects and do not limit the present disclosure.
The scope of the present disclosure is defined by the following claims. It shall be understood that all modifications and embodiments conceived from the meaning and scope of the claims and their equivalents are included in the scope of the present disclosure.