The prevalence of dry eye disease is estimated to be between 7.4% to 33.7% depending on diagnostic criteria and patient population. Punctal occlusion is an effective treatment for dry eye disease. Current permanent punctal occlusion devices have a largely static shape thereby requiring multiple different size devices to accommodate the variation in punctal and canalicular anatomy. In addition, conventional permanent punctal plugs have a large fixation plate that extends beyond the punctal os and thus can cause discomfort.
Canalicular occlusion devices of the present invention include many benefits such as: 1) universal fit so that one device fits all patients including upper and lower punctum alike; 2) easily inserted and easily retrievable from the punctum; 3) superior comfort and low profile since the device rests beneath or within the punctum, 4) minimal tissue injury during the placement and the recovery of the device, 5) durable occlusion of tears in the eye of a subject comprising a canalicular occlusion device, 6) low rate of migration of the canalicular occlusion device in the punctum of a subject, 7) the canalicular occlusion device is inert to topical ocular medications and has low allergic potential, 8) the canalicular occlusion device is bacteria resistant, and 9) the canalicular occlusion device is easy to recover if located deep in a canalicular system of a patient.
One embodiment of the present invention is a canalicular occlusion device comprising and occlusive element and a memory frame comprising a memory material. The occlusive element is configured to substantially prevent or stop fluid from flowing through portions of the canaliculus. The occlusive element is attached to the memory frame and may completely or partially cover it. The memory frame may have a length in a range equal to, or shorter than, the distance from a subject's ocular punctum to the end of the subject's canalicular space. Consequently, occlusion may be made to occur in any region of a subject's canaliculus. A memory frame and/or occlusive element may have any suitable shape to fit comfortably in a canaliculus. For example, a memory frame and/or occlusive element may be linear, football, oblong, or rectangular shaped, as examples. A memory frame may comprise a memory material selected from the group consisting of polynorbomene, polycaprolactone, polyenes, nylons, polycyclooctene (PCO), blends of PCO and styrene-butadiene rubber, polyvinyl acetate/polyvinylidinefluoride (PVAc/PVDF), blends of PVAc/PVDF/polymethylmethacrylate (PMMA), polyurethanes, styrene-butadiene copolymers, polyethylene, trans-isoprene, blends of polycaprolactone and n-butylacrylate, and combinations thereof. Alternatively, a memory frame may comprise a memory material metal selected from the group consisting of stainless steel, cobolt, nickel, chromium, molybdenumtitanium, nitinol, tantalum, platinum-iridium alloy, gold, magnesium, and combinations thereof.
An occlusion element of the present invention may be made of memory material selected from the group consisting of polytetrafluoroethylene, polyethylene terephthalate, polyethylene, silicone, acrylate polymer, urethane polymer, rayon, rubber, latex, polyurethane, thermoplastic polyurethane, polyvinylchloride and combinations of the above. An occlusive element may also comprise a waterproof coating. A canalicular occlusion device of the present invention may comprise a fixation element wherein a linear frame is located between the memory frame and the fixation element. The memory frame, the fixation element, the linear frame, and the occlusive element may be made of the same material or different materials. In some embodiments, the memory frame is made of nitinol and the fixation element is a polymer. A memory frame may have a rigidity in the range of 1 kPa to 10 kPa and has a length in the range of 0.1 mm and 10 mm. A canalicular occlusion device may have a diameter in the range of 0.1 mm to 10 mm.
Another embodiment of the present invention is a method of occluding a canalicular system, the method comprising: delivering a canalicular occlusion device of the present invention configured in a constrained form associated with a delivery device to a target location within the canalicular system, wherein when the canalicular occlusion device is deployed it thereby assumes an expanded form making contact to the walls of the canalicular system. When the canalicular occlusion device is in a constrained form it is unable to prevent fluid from flowing through the canaliculus, or allows fluid to flow around the canalicular occlusion device and through the canaliculus. When the canalicular occlusion device is in an expanded form, it prevents fluid from flowing through the canaliculus and around a canalicular occlusion device.
The term “distal” refers anatomically to the region deep within a canalicular system. When referring to a device of the present invention, the term “distal” refers to the portion of the device (such as occlusive element in the shape of a cap 302 shown in
The term “proximal” refers anatomically from within the canalicular system towards the puncta and external to the patient. When referring to a device of the present invention it represents the portion of the delivery device near a fixation element (such fixation element in the shape of arms 308 in
The term “reduces” refers to a negative alteration of at least 10%, 25%, 50%, 75%, or 100%.
The term “reference” refers to a standard or control conditions such as a sample (punctum) or a subject that is a free, or substantially free, of a device of the present invention.
The term “subject” is intended to refer to any individual or patient to which the method described herein is performed. Generally, the subject is human, although as will be appreciated by those in the art, the subject may be an animal. Thus other animals, including mammals such as rodents (including mice, rats, hamsters and guinea pigs), cats, dogs, rabbits, farm animals including cows, horses, goats, sheep, pigs, etc., and primates (including monkeys, chimpanzees, orangutans and gorillas) are included within the definition of subject.
Ranges provided herein are understood to be shorthand for all of the values within the range. For example, a range of 1 to 50 is understood to include any number, combination of numbers, or sub-range from the group consisting 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, or 50.
As used herein, the terms “treat,” treating,” “treatment,” and the like refer to reducing or ameliorating a disorder and/or symptoms associated therewith such as dry eye disease. It will be appreciated that, although not precluded, treating a disorder or condition does not require that the disorder, condition or symptoms associated therewith be completely eliminated.
Unless specifically stated or obvious from context, as used herein, the term “or” is understood to be inclusive. Unless specifically stated or obvious from context, as used herein, the terms “a”, “an”, and “the” are understood to be singular or plural.
Unless specifically stated or obvious from context, as used herein, the term “about” is understood as within a range of normal tolerance in the art, for example within 2 standard deviations of the mean. About can be understood as within 10%, 9%, 8%, 7%, 6%, 5%, 4%, 3%, 2%, 1%, 0.5%, 0.1%, 0.05%, or 0.01% of the stated value. Unless otherwise clear from context, all numerical values provided herein are modified by the term about.
The recitation of a listing of chemical groups in any definition of a variable herein includes definitions of that variable as any single group or combination of listed groups. The recitation of an embodiment for a variable or aspect herein includes that embodiment as any single embodiment or in combination with any other embodiments or portions thereof.
As used herein, the terms “prevent,” “preventing,” “prevention,” “prophylactic treatment” and the like refer to reducing the probability of developing a disorder or condition in a subject, who does not have, but is at risk of or susceptible to developing a disorder or condition such as dry eye, for example.
The inventors discovered a self-expanding lacrimal canalicular occlusion device designed to be a one-size fits all. The occlusion device may be used for occlusion of the canalicular anatomy as a treatment for eye diseases including dry eyes. Examples of canalicular occlusion devices of the present invention are provided in
All, or some of, the elements of a canalicular occlusion device of the present invention may comprise memory material metal, such as a memory frame. Suitable memory material metals (a memory material) include stainless steel, cobolt, nickel, chromium, molybdenumtitanium, Nitinol, tantalum, platinum-iridium alloy, gold, magnesium, MP35N, MP20N, or combinations “MP35N” consists of 35% cobalt, 35% nickel, 20% chromium, and 10% molybdenum. “MP20N” consists of 50% cobalt, 20% nickel, 20% chromium, and 10% molybdenum. All, or some of, the elements of a canalicular occlusion device of the present invention may comprise a memory polymer. Memory polymers suitable for use in the present invention includes polynorbomene, polycaprolactone, polyenes, nylons, polycyclooctene (PCO), blends of PCO and styrene-butadiene rubber, polyvinyl acetate/polyvinylidinefluoride (PVAc/PVDF), blends of PVAc/PVDF/polymethylmethacrylate (PMMA), polyurethanes, styrene-butadiene copolymers, polyethylene, trans-isoprene, blends of polycaprolactone and n-butylacrylate, and blends thereof. Memory metals and or memory polymers used in the present invention may be covered in a biocompatible membrane. Suitable biocompatible polymers include poly(ethylene terephthalate), polylactide, polyglycolide and copolymers thereof fluorinated polymers, such as PTFE, expanded PTFE and poly(vinylidene fluoride); polysiloxanes, including polydimethyl siloxane; and polyurethanes, including polyetherurethanes, polyurethane ureas, polyetherurethane ureas, polyurethanes containing carbonate linkages and polyurethanes containing siloxane segments.
In addition, materials that are not inherently biocompatible may be subjected to surface modifications in order to render the materials biocompatible. Examples of surface modifications include graft polymerization of biocompatible polymers from the material surface, coating of the surface with a crosslinked biocompatible polymer, chemical modification with biocompatible functional groups, and immobilization of a compatibilizing agent such as heparin or other substances. Thus, any polymer that may be formed into a porous sheet can be used to make a graft material, provided the final porous material is biocompatible. Polymers that can be formed into a porous sheet include polyolefins, polyacrylonitrile, nylons, polyaramids and polysulfones, in addition to polyesters, fluorinated polymers, polysiloxanes and polyurethanes as listed above. Preferably, the porous sheet is made of one or more polymers that do not require treatment or modification to be biocompatible. The graft material may include a biocompatible polyurethane. Examples of biocompatible polyurethanes include THORALON″ (Thoratec, Pleasanton, Calif.), BIOSPAN″, BIONATEβ, ELASTHANE™, PURSIL™ and CARBOSIL™ (Polymer Technology Group, Berkeley, Calif.). A biocompatible polymer used in the present invention may have a Young's modulus in the range of 0.01 kPa to 1 kPA.
The canalicular occlusion devices of the present invention are collapsible and stretchable to be comfortably inserted into canalicular anatomy using a low-profile delivery device. The canalicular occlusion device is stretched by a low profile delivery device, so that it becomes narrow, almost linear prior to delivery of the canalicular occlusion device to a subject (i.e. constrained form). When the delivery device retracts, the helix is free to expand to its native shape (i.e. expanded form) based upon its predetermined shape as shown in
The geometry of a human canalicular system will dictate the optimal design of the occlusion element and/or memory frame. In an ideal embodiment, a memory frame and/or occlusion element would enlarge to occupy all potential canalicular anatomy. Specifically, it would provide a sufficient radial force in the largest canalicular segment to provide durable occlusion and stable positioning while not providing too great of outward radial force to damage the smallest canalicular segment. A canalicular occlusion device of the present invention may be in the range of size from 0.1 mm to 1 mm. Unrestrained the diameter of coil would likely be 1 mm.
An occlusion element of the present invention may have a variety of shapes including spiral, football, box, etc. and is located at the distal end of a canalicular occlusion device. An occlusion element is held in position by the memory frame that is connected to the occlusion element and is responsible for converting the occlusion element from a constrained form to an expanded form. An occlusion membrane may be attached to the frame according to techniques known by those skilled in the art such as with an adhesive. The adhesive may be a thermoplastic adhesive and more preferably may be a thermoplastic fluoropolymer adhesive such as fluorinated ethylene propylene (hereinafter FEP) or perfluoroalkoxy (hereinafter PFA). In some embodiments, the occlusive element may comprise first and second tubular coverings. When such an occlusive element is expanded, the tubular coverings are affixed to each other through the multiplicity of openings in the stent wall. The two coverings may be affixed by heating them above the crystalline melt point of a polymer they are made of, such as that of PTFE film, to adequately cause them to thermally adhere. Alternatively, an adhesive such as FEP may affix them. In addition to FEP, other thermoplastic polymers including thermoplastic fluoropolymers may also be used to make this coated film. The adhesive coating on the porous expanded PTFE film may be either continuous (non-porous) or discontinuous (porous) depending primarily on the amount and rate of stretching, the temperature during stretching, and the thickness of the adhesive prior to stretching. Occlusive elements are made of occlusive element materials. Suitable occlusive element materials including polytetrafluoroethylene, polyethylene terephthalate, polyethylene, silicone, acrylate polymer, urethane polymer, rayon, rubber, latex, polyurethane, thermoplastic polyurethane, polyvinylchloride, and a combinations of the above, as examples, and or coating of said materials on other natural or other synthetic fabrics in order to achieve a waterproof membrane
A fixation element is located preferably on the most proximally on a canalicular occlusion device and is designed to be delivered within punctal os in order to prevent migration and enable retrieval. The shape of said arms can be modified to a variety of shapes in order to improve ease of recovery, comfortability, and stability. A fixation element may be a wire coated with a layer of PTFE. Fixation element designed strategies include T arms, S arms, loops, helix, coil, Y shape, golf tee, and sphere shapes, as example. A symmetrical fixation element design such as a coil or S may be preferred as compared to a T design to enable precise alignment along an eyelid margin of a subject. For example, a circular shape fixation element can be deployed in any orientation 360 in relation to punctal os whereas a fixation element have arms in the shape of a wherein the arms are oriented towards and away from eye may prove uncomfortable and potentially harmful to eye if extension is beyond the lid margin. In order to prevent inward migration, as well as to enable ease of removal, a fixation element emerges from the punctum and expand outward during delivery, while the a memory frame and/or occlusion membrane convert from a constrained form to an expanded form in the canaliculus since the shape of the memory frame and or occlusion frame in its expanded form is larger than the punctal os. In the event removal of a canalicular occlusive device is necessary, upward traction is applied to the fixation arms. This traction will be transferred from the fixation arms to the remaining elements of canalicular occlusive device. The memory frame and/or occlusive element will collapse to converting to a more linear configuration (or constrained form) when loaded into the delivery device. This self-collapsing mechanism helps minimize canalicular trauma and patient discomfort when the device is removed. Such a design moreover enables the end user to remove the device with ease at the slit lamp with microforceps, as an example.
Manufacturing of the memory frame and linear frame are easily automated. Strategies for automation include a method to facilitate rapid and reproducible coiling of the helix consisting of a mask with grooves (such as a microdrill bit) that can be mounted onto a device that allows rotation of the frame but otherwise holds it in one position in the x, y and z axis. In a simple embodiment, the device consists of a microdrill handle and bit affixed to bearings that are then held stationary by a vice. The shape memory metal is spooled within the grooves of the device and then an external clamp such as a hemostat is applied to hold the wire wound around the mask. With clamp in place the memory metal is then heat treated in order to reset the shape of the memory metal in a coiled configuration.
A memory frame of the present invention may be made of memory metal. A memory frame may be partially or fully covered by an occlusive element made of a biocompatible membrane, as an example. All components of a canalicular occlusion device of the present invention may be made of the same or different materials.
The canalicular occlusion device of this invention is designed to be held in a collapsed form when associated with the delivery device. In its deployed form, the memory frame is free to expand and thereby expands the attached occlusive element. In its expanded form the occlusive membrane is held approximate to the canalicular wall and substantially prevents fluid passage through the canalicular system. Prior to delivery, an occlusive membrane is held in an approximately linear form or constrained form. When a wire is inserted coaxially in the proximal portion of the cannula it pushes an occlusive device out of the lumen and thereby causes the memory frame to expand forming and creating an expanded form of an occlusive device. The expansion of the memory frame thereby causes expansion of an occlusive membrane into an expanded form. An occlusive element in it expanded form remains in the distal cannula after delivery.
The canalicular occlusion devices of the present invention are designed to adapt to all anatomy. Some subjects have very a short vertical portion of their canalicular system while other subjects have a canalicular system with very long vertical portions. Similar variations in anatomy can be found in the horizontal component of the canalicular system. A delivery device is able to provide an occlusion device having an occlusion element in a constrained form (i.e. stretched to a substantially linear form). Upon and/or during delivery the occlusive element of the present invention is able to gently expand into the canalicular system regardless of the anatomical variation as shown in
Canalicular Occlusion Device Removal from a Subject
A canalicular occlusion device without fixation arms or linear frame is deployed within the canalicular system and maybe retrieved from a subject using a removal device that is inserted into the canalicular system and attaches to the canalicular device. A canalicular occlusion device having a fixation element and/or a linear frame maybe retrieved from a subject by a device that attaches to the fixation element. Suitable removal devices used in the present invention include micro forceps, nitinol loops or any other device that in some embodiments is inserted into the canalicular system, attaches to a canalicular occlusion device, and removes it from a subject. Please see
An inclusion device of the present invention may be designed to enhance recovery. For example, fixation elements may be made in the shape of one or more hoops, or a helix to engage a removal device. The memory frame element may have a portion in which no sheet of PTFE connects the adjoining loops of nitinol coil. The memory frame may be a helix and the diameter of said neighboring loops can be varied in order to enable engagement of the helical frame by the removal device.
Additional examples of removal devices are described in
All references, including publications, patent applications, and patents, cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.
This application claims the benefit of U.S. Provisional Patent application 62/714,136 filed Aug. 3, 2018, which is hereby incorporated by reference for all purposes as if fully set forth herein.
Filing Document | Filing Date | Country | Kind |
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PCT/US2019/041789 | 7/15/2019 | WO | 00 |
Number | Date | Country | |
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62714136 | Aug 2018 | US |